Heating non-combustible cigarette on-line quality detection equipment and method and production equipment
阅读说明:本技术 一种加热不燃烧烟支在线质量检测设备和方法及生产设备 (Heating non-combustible cigarette on-line quality detection equipment and method and production equipment ) 是由 阚晖 杨树青 于 2019-09-26 设计创作,主要内容包括:本发明涉及加热不燃烧烟支在线质量检测设备和方法及生产设备。本发明的一种加热不燃烧烟支在线质量检测设备,包括烟支原料视觉检测装置、烟支外观视觉检测装置和烟支端面视觉检测装置;烟支原料视觉检测装置用于检测已按顺序排列好的烟支原料单元;烟支外观视觉检测装置用于检测已包裹有卷烟纸的成品烟支;烟支端面视觉检测装置用于检测烟支滤嘴端端面和/或加热端端面。其有益效果是:能够同时检测烟支成品的外观质量,又同时能够检测烟支内部的原料单元的外观质量,采用相机对组合前的原料单元和组合后的烟支进行拍照,通过对拍照的图片进行分析处理,能对烟支的尺寸等外观缺陷进行检测,将不合格的烟支进行剔除。(The invention relates to heating non-combustible cigarette on-line quality detection equipment, a method and production equipment. The invention relates to heating non-combustible cigarette on-line quality detection equipment, which comprises a cigarette raw material visual detection device, a cigarette appearance visual detection device and a cigarette end face visual detection device; the cigarette raw material visual detection device is used for detecting cigarette raw material units which are arranged in sequence; the cigarette appearance visual detection device is used for detecting finished cigarettes wrapped with cigarette paper; the cigarette end face visual detection device is used for detecting the end face of the cigarette filter tip and/or the end face of the heating end. The beneficial effects are as follows: the appearance quality of a cigarette finished product can be detected simultaneously, the appearance quality of a raw material unit inside the cigarette can be detected simultaneously, the raw material unit before combination and the cigarette after combination are photographed by a camera, the photographed picture is analyzed, the appearance defects such as the size of the cigarette can be detected, and unqualified cigarettes are removed.)
1. The utility model provides a cigarette online quality detection equipment that heats incombustible which characterized in that: the visual detection device comprises a cigarette raw material visual detection device, a cigarette appearance visual detection device and a cigarette end face visual detection device;
the cigarette raw material visual detection device is used for detecting cigarette raw material units which are arranged in sequence;
the cigarette appearance visual detection device is used for detecting finished cigarettes wrapped with cigarette paper;
the cigarette end face visual detection device is used for detecting the end face of a cigarette filter tip and/or the end face of a heating end.
2. The on-line quality detection device for the heated non-combustible smoke according to claim 1, characterized in that: the on-line measuring equipment still includes a cigarette length visual detection device, a cigarette length visual detection device is used for detecting the length that finished product cigarette propped up.
3. The on-line quality detection device for the heated non-combustible smoke according to claim 1, characterized in that: the on-line detection equipment further comprises a cigarette air leakage detection device.
4. The on-line quality detection device for the heated non-combustible smoke according to claim 1, characterized in that: the cigarette raw material unit with a cigarette conveys through a plurality of drums, a cigarette raw material visual detection device a cigarette outward appearance visual detection device with a cigarette terminal surface visual detection device sets up the side at the drum respectively.
5. The on-line quality detection device for the heated non-combustible smoke according to claim 1, characterized in that: the cigarette raw material visual detection device, the cigarette appearance visual detection device and the cigarette end face visual detection device respectively comprise a light source for providing illumination and a camera for shooting images.
6. The on-line quality detection device for the heated non-combustible smoke according to claim 5, characterized in that: the cigarette raw material visual detection device, the cigarette appearance visual detection device or the cigarette end face visual detection device respectively comprise a reflector, a transparent dustproof plate and a camera outer cover, the reflector is arranged in the camera outer cover, and the reflector reflects an image to be detected to a camera; the transparent dustproof plate is arranged on the camera outer cover and prevents dust from entering the camera assembly.
7. The on-line quality detection device for the heated non-combustible smoke according to claim 1, characterized in that: a cigarette outward appearance visual detection device includes two camera subassemblies, and two camera subassemblies set up respectively in the side of two adjacent drums, are used for gathering the outward appearance image of a cigarette difference side respectively.
8. The on-line quality detection device for the heated non-combustible smoke according to claim 2, characterized in that: the on-line detection equipment comprises a management host, wherein the management host is connected with one or any of a cigarette raw material visual detection device, a cigarette appearance visual detection device, a cigarette end face visual detection device or a cigarette length visual detection device and receives visual images of the cigarette raw material visual detection device, the cigarette appearance visual detection device, the cigarette end face visual detection device or the cigarette length visual detection device; the management host computer analyzes the acquired visual images through image recognition software to judge whether the surface to be detected has defects, and if the surface to be detected has defects, defective cigarettes are removed at a removing opening of the cigarette production equipment which is not heated to burn.
9. An online quality detection method for cigarette which is not combusted by heating is characterized in that: arranging cigarette raw material units according to a rolling sequence, and photographing the arranged cigarette raw material units by using a cigarette raw material visual detection device to perform defect analysis; the cigarette paper wraps a plurality of cigarette raw material units into finished cigarettes, and then a cigarette appearance visual detection device is used for photographing cigarette rods of the finished cigarettes to perform defect analysis; and then, photographing the end face of the cigarette filter tip and/or the end face of the heating end by using a cigarette end face visual detection device to perform defect analysis.
10. The utility model provides a cigarette production facility is not fired in heating which characterized in that: comprising the heated non-combustible smoke online quality detection device of any one of claims 1 to 8; a production facility is arranged to a plurality of segmentation that heating non-combustible cigarette includes a plurality of hoppers and a conveying cigarette raw materials unit takes turns, still including the combination wheel that arranges in proper order, draw close the wheel, cutting wheel, fall first wheel, gas leakage detection wheel and rejects the wheel, a cigarette raw materials vision detection device sets up the combination wheel with draw close the side of the conveying wheel between the wheel, a cigarette outward appearance vision detection device with a cigarette terminal surface vision detection device sets up respectively fall first wheel with the side of the conveying wheel between the gas leakage detection wheel, a cigarette gas leakage detection device sets up gas leakage detection takes turns to.
Technical Field
The invention relates to the field of novel tobacco cigarette quality detection, in particular to heating non-combustible cigarette online quality detection equipment, a method and production equipment.
Background
In recent years, smokers want to reduce the harm of smoking to health, and tobacco enterprises in various countries accelerate the research and development of new types of tobacco which is not burned by heating. Although the tobacco product which is not burnt is heated by a battery, the main object of heating is traditional tobacco, so the taste reduction degree is good, and different from the traditional cigarette, "low-temperature cigarette" designed by taking the concept of "not burning when heating" can ensure that the tobacco leaves are just heated to the degree of giving off the taste, and the tobacco leaves can not be ignited. In general, when ordinary cigarettes are smoked, a large number of harmful substances are generated at high temperature, and most of low-temperature cigarettes are below 300 ℃, so that the harmful substances are reduced. Heating non-combustible tobacco products has a large market space foreseen in China.
The novel tobacco which is not combusted by heating is just started in China, and along with the continuous research and development of cigarette companies for heating non-combusted cigarettes, the brands of the cigarette which is not combusted by heating in China are more and more, and the novel tobacco also represents the direction of market consumption. Because the rolling process is complex due to the characteristic of the cigarette which is not burnt by heating, the finished product cigarette manufactured by adopting different rolling processes has more or less appearance defects, and the defect ratio is far higher than that of the traditional cigarette. Domestic heating non-combustible cigarette rolls up system equipment and all reforms transform out with the equipment of the former traditional cigarette of production, wherein quality testing still continues to use original quality testing system including the dead head, gas leakage, lack the mouth, OTIS four detection items, the cigarette is not burnt in the heating because manufacturing process is different, traditional dead head detects and basically can not use, if be hollow filter rod, lack the mouth and detect sensor also can the problem, see from the in-service use effect, original dead head has not been adapted to the detection that the cigarette was not burnt in the heating, detection effect is relatively poor. OTIS also can not satisfy actual requirement because detection range and sensitivity are limited, and the detection equipment that uses traditional tobacco has the rejection volume in the in-service use big, and detection sensitivity is low, causes the scheduling problem of shutting down easily. According to production practice, the quantity of cigarettes with defects on end faces, raw cigarette material units and cigarettes with defects on cigarette rods is not few, and currently used cigarette production equipment without heating combustion has no visual detection system outside cigarette end faces, so that defective cigarettes flow into the market, and the enterprise image of cigarette production enterprises is adversely affected.
Therefore, the invention provides the on-line quality detection equipment, the method and the production equipment for the cigarette which is not burned by heating and can simultaneously detect cigarette raw material units, cigarette end faces and cigarette rod appearance and based on machine vision detection, and is the innovation and motivation of the invention.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides on-line quality detection equipment and method for heating non-combustible cigarettes based on machine vision detection and production equipment for heating non-combustible cigarettes, wherein the equipment and method can simultaneously detect cigarette raw material units, cigarette end faces and cigarette rod appearances.
The invention provides a heating non-combustible cigarette on-line quality detection device, which adopts the technical scheme that:
a heating non-combustible cigarette online quality detection device comprises a cigarette raw material visual detection device, a cigarette appearance visual detection device and a cigarette end face visual detection device;
the cigarette raw material visual detection device is used for detecting cigarette raw material units which are arranged in sequence;
the cigarette appearance visual detection device is used for detecting finished cigarettes wrapped with cigarette paper;
the cigarette end face visual detection device is used for detecting the end face of the cigarette filter tip and/or the end face of the heating end.
Preferably, the on-line detection equipment further comprises a cigarette length visual detection device, and the cigarette length visual detection device is used for detecting the length of a finished product cigarette.
Preferably, the online detection equipment further comprises a cigarette air leakage detection device.
Preferably, the cigarette raw material unit and the cigarettes are conveyed through a plurality of drums, and the cigarette raw material visual detection device, the cigarette appearance visual detection device and the cigarette end face visual detection device are respectively arranged on the side faces of the drums.
Preferably, the cigarette raw material visual detection device, the cigarette appearance visual detection device, the cigarette end face visual detection device and the cigarette length visual detection device respectively comprise a light source for providing illumination and a camera for shooting images.
Preferably, the cigarette raw material visual detection device, the cigarette appearance visual detection device, the cigarette end face visual detection device and the cigarette length visual detection device respectively comprise a reflecting mirror, a transparent dustproof plate and a camera outer cover, the reflecting mirror is arranged in the camera outer cover, and the reflecting mirror reflects an image to be detected to the camera; transparent dust guard sets up on the camera dustcoat, prevents that the dust from getting into in the camera subassembly.
Preferably, a cigarette outward appearance visual inspection device includes two camera subassemblies, and two camera subassemblies set up respectively in the side of two adjacent drums, are used for gathering the outward appearance image of a cigarette difference side respectively.
Preferably, the on-line detection device comprises a management host, the management host is connected with one or any of the cigarette raw material visual detection device, the cigarette appearance visual detection device, the cigarette end face visual detection device or the cigarette length visual detection device, and the management host receives visual images of the cigarette raw material visual detection device, the cigarette appearance visual detection device, the cigarette end face visual detection device or the cigarette length visual detection device; the management host computer analyzes the acquired visual images through image recognition software to judge whether the surface to be detected has defects, and if the surface to be detected has defects, defective cigarettes are removed at a removing opening of the cigarette production equipment which does not burn when being heated.
The invention also provides an online quality detection method for the cigarette which is not combusted by heating, the cigarette raw material units are arranged according to the rolling sequence, and the well-arranged cigarette raw material units are photographed by using a cigarette raw material visual detection device for defect analysis; the cigarette paper wraps a plurality of cigarette raw material units into finished cigarettes, and then a cigarette appearance visual detection device is used for photographing cigarette rods of the finished cigarettes to perform defect analysis; and then, photographing the end face of the cigarette filter tip and/or the end face of the heating end by using a cigarette end face visual detection device to perform defect analysis.
Preferably, a cigarette length visual detection device is used for photographing the cigarette and detecting the length; the rejecting signals of the cigarettes with defective cigarette raw material units, the cigarettes with defective cigarette rods, the cigarettes with lengths not meeting the standard and the cigarettes with defective end surfaces are sent to a rejecting device, and the defective cigarettes are rejected.
The invention provides a production device for a cigarette which is not burnt by heating, which comprises the on-line quality detection device for the cigarette which is not burnt by heating; a cigarette production facility that heats incombustible arranges the wheel including a plurality of hoppers and a plurality of segmentation of conveying a cigarette raw materials unit, still including the combination wheel that arranges in proper order, draw close the wheel, the cutting wheel, the round of falling, gas leakage detection wheel and waste removing wheel, a cigarette raw materials visual detection device sets up the side at the combination wheel with draw close the conveying wheel between the wheel, a cigarette outward appearance visual detection device and a cigarette terminal surface visual detection device set up the side at the conveying wheel between round of falling and gas leakage detection wheel respectively, a cigarette gas leakage detection device sets up on gas leakage detection takes turns.
The implementation of the invention comprises the following technical effects:
the cigarette without burning needs to be combined into a finished cigarette product by a plurality of sections of cigarette raw material units, the appearance quality of the finished cigarette product can be detected simultaneously by the improvement of the invention, the appearance quality of the raw material units in the cigarette can be detected simultaneously, the raw material units before combination and the combined cigarette are photographed by a camera, the photographed pictures are analyzed, the appearance defects such as the size of the cigarette and the like can be detected, and the unqualified cigarette is removed. Meanwhile, cigarettes with defective inner appearances, such as lost raw material units, deformed raw material units, unclean raw material units and the like, can be detected and removed. Before or after rolling, as long as the defects are detected, a rejection signal is sent, and the quality of the cigarettes which are not burnt during heating is greatly improved.
The on-line quality detection equipment for the cigarette which is not combusted by heating can detect the defects of filter tip white leakage, tipping paper doubling, filter tip bubble wrinkle, filter tip foam clamping, cigarette staggered teeth, tipping paper length, cigarette rod puncture, cigarette rod spot (foam clamping), cigarette rod stain, cigarette length and the like. Can also detect that the filter tip is lost, the filter tip warp, the filter tip hole is dirty, the filter tip hole warp, filter tip lateral wall hole, tipping paper parcel is not tight, pipe tobacco disappearance, pipe tobacco expand, the pipe tobacco end cuts defective cigarette of terminal surface outward appearance such as bad, satisfies the demand that cigarette enterprise detected the terminal surface. Meanwhile, the device has good compatibility and also has a good detection effect on the non-hollow filter tip. The method is very helpful for improving the quality of finished cigarettes.
The invention adopts the machine vision detection technology, not only overcomes the defects of a laser detection method, a microwave detection method and a photoelectric detection method, but also plays the advantages of simple operation, high speed, high precision, reliable quality and the like of the machine vision detection, brings great help to quality management for a plurality of tobacco companies, and has very wide market prospect. The online detection equipment integrates the defect identification and control management of a plurality of visual detection devices into a management host machine, and solves the problems that the control equipment on the existing heating non-combustion cigarette production equipment is too much and is difficult to manage.
Drawings
Fig. 1 is a schematic structural view of a heating non-combustible cigarette online quality detection device installed on a heating non-combustible cigarette production device in embodiment 1 of the present invention.
Figure 2 is a schematic plan view of the production of the heated non-burning tobacco rod of example 1.
Fig. 3 is a schematic structural diagram of the visual inspection device.
Fig. 4 is another schematic structural diagram of the visual inspection device.
Fig. 5 is a schematic view of a third structure of the visual inspection device.
Fig. 6 is a schematic structural view of a visual inspection device with a camera housing.
Figure 7 is a schematic view of a heated non-burning tobacco rod.
FIG. 8 is a schematic view of an installation structure of a visual inspection apparatus for an end face of a cigarette.
In the figure: 10. a hopper; 11. a segment arrangement wheel; 12. a combination wheel; 13. a closing wheel; 14. a cutting wheel; 15. a head dropping wheel; 16. a gas leakage detection wheel; 17. a waste removing wheel; 18. a transfer wheel; 20. a cigarette raw material visual detection device; 30. a cigarette appearance visual detection device; 40. a visual inspection device for the end face of the cigarette; 50. a cigarette length visual detection device; 60. a cigarette leakage detection device; 70. a light source; 71. a mirror; 72. a camera; 73. cigarettes; 730. a filter tip end face; 731. heating the end face; 732. a tobacco rod; 74. a camera housing; 75. a transparent dust guard; 76. cigarette raw material unit.
Detailed Description
The present invention will be described in detail below with reference to embodiments and drawings, it being noted that the described embodiments are only intended to facilitate the understanding of the present invention, and do not limit it in any way.
Referring to fig. 1, the on-line quality detection device for a cigarette which is not burned by heating includes a cigarette raw material
Preferably, referring to fig. 1, the on-line detection apparatus further includes a cigarette length
Referring to fig. 3 to 6, the
The on-line detection equipment comprises a management host, wherein the management host is connected with one or any of a cigarette raw material
Drum wheels on the cigarette production equipment which is not burnt by heating can all send out machine pulse signals when rotating, the pulse signals serve as signal sources, a control unit of a management host machine receives the machine pulse signals and then outputs signals to a visual detection device, a trigger signal unit of the cigarette production equipment which is not burnt by heating gives out trigger signals at a specified time to control the visual detection device to carry out image acquisition on a cigarette
Referring to fig. 1 and fig. 2, the embodiment further provides an online quality detection method for cigarette which is performed by non-combustible heating, the cigarette
Preferably, more than one
The invention also provides production equipment for the cigarette which is not combusted by heating, and the production equipment comprises the on-line quality detection equipment for the cigarette which is not combusted by heating. Referring to fig. 1, the cigarette production equipment without burning comprises a plurality of
The on-line quality detection equipment for the cigarette which is not combusted by heating can detect the defects of filter tip white leakage, tipping paper doubling, filter tip bubble wrinkle, filter tip foam clamping, cigarette staggered teeth, tipping paper length, cigarette rod puncture, cigarette rod spot (foam clamping), cigarette rod stain, cigarette length and the like. Can also detect that the filter tip is lost, the filter tip warp, the filter tip hole is dirty, the filter tip hole warp, filter tip lateral wall hole, tipping paper parcel is not tight, pipe tobacco disappearance, pipe tobacco expand, the pipe tobacco end cuts defective cigarette of terminal surface outward appearance such as bad, satisfies the demand that cigarette enterprise detected the terminal surface. Meanwhile, the device has good compatibility and also has a good detection effect on the non-hollow filter tip. The method is very helpful for improving the quality of finished cigarettes.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
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