Exempt from lacing wire module welding water tank

文档序号:1607597 发布日期:2020-01-10 浏览:7次 中文

阅读说明:本技术 一种免拉筋模块焊接水箱 (Exempt from lacing wire module welding water tank ) 是由 李志亚 于 2019-11-06 设计创作,主要内容包括:本发明公开了一种免拉筋模块焊接水箱,属于供水水箱技术领域。本发明的免拉筋模块焊接水箱,包括由竖向一体化模块板、底部模块板和顶部模块板拼装焊接而成的矩形水箱主体,矩形水箱主体的侧壁由若干竖向一体化模块板沿竖缝焊接而成,矩形水箱主体的同一侧壁上相邻的两块竖向一体化模块板的竖缝内侧焊接有竖缝加强筋,竖缝加强筋具有垂直于相邻竖向一体化模块板的竖向加强筋板;竖缝加强筋的上下两端分别与底部模块板和顶部模块板焊接连接。本发明利用竖向加强筋板,不仅加强了水箱高度方向的强度,还对水箱侧壁竖缝具有非常好的强化效果,真正意义上实现了供水水箱的无拉筋设计,具有水箱强度高、抗压能力强、制造成本低和实用性强等优点。(The invention discloses a tie-bar-free module welding water tank, and belongs to the technical field of water supply water tanks. The invention relates to a tie-bar-free module welded water tank which comprises a rectangular water tank main body formed by splicing and welding a vertical integrated module plate, a bottom module plate and a top module plate, wherein the side wall of the rectangular water tank main body is formed by welding a plurality of vertical integrated module plates along vertical seams; the upper end and the lower end of the vertical seam reinforcing rib are respectively connected with the bottom module plate and the top module plate in a welding mode. According to the invention, the vertical reinforcing rib plates are utilized, so that the strength of the water tank in the height direction is enhanced, a good reinforcing effect is achieved on the vertical seam of the side wall of the water tank, the non-lacing wire design of the water supply water tank is truly realized, and the water tank has the advantages of high strength, strong pressure resistance, low manufacturing cost, strong practicability and the like.)

1. The utility model provides a exempt from lacing wire module welding water tank, includes and assembles the rectangle water tank main part that the welding formed by vertical integration module board (1), bottom module board (2) and top module board (3), the lateral wall of rectangle water tank main part form its characterized in that by the perps welding of a plurality of vertical integration module boards (1): the rectangular water tank is characterized in that a perps reinforcing rib (4) is welded on the inner side of a perps of two adjacent vertical integrated module plates (1) on the same side wall of the rectangular water tank main body, and the perps reinforcing rib (4) is provided with a vertical reinforcing rib plate (4-1) perpendicular to the adjacent vertical integrated module plates (1).

2. The tie-bar-free module welding water tank of claim 1, wherein: the upper end and the lower end of the vertical seam reinforcing rib (4) are respectively connected with the bottom module plate (2) and the top module plate (3) in a welding way.

3. The tie-bar-free module welding water tank of claim 1, wherein: the vertical reinforcing rib plate (4-1) is also provided with a plurality of vertical ribs (4-2).

4. The tie-bar-free module welding water tank of claim 1, wherein: and an inner side folded plate (4-3) is also arranged on one side of the vertical reinforcing rib plate (4-1) close to the inner side of the water tank.

5. The tie-bar-free module welding water tank of claim 1, wherein: the rectangular water tank is characterized in that two symmetrical vertical joint reinforcing ribs (4) are welded on the inner sides of vertical joints of two adjacent vertical integrated module plates (1) on the same side wall of the rectangular water tank body, and the two symmetrical vertical joint reinforcing ribs (4) are connected in a welding mode.

6. The tie-bar-free module welding water tank of claim 1, wherein: the inner side welding seams of the rectangular water tank main body are formed into a passivation layer by adopting an acid pickling process.

7. A tie-free modular welded water tank as claimed in any one of claims 1 to 6, wherein: the height of the vertical integrated module plate (1) is more than or equal to 1m, the middle part of the vertical integrated module plate (1) is provided with a cylindrical surface convex part (1-1) which extends along the height direction of the vertical integrated module plate (1) and protrudes outwards, the upper end and the lower end of the vertical integrated module plate (1) are provided with inclined surface end parts (1-2), and the inclined surface end parts (1-2) and the cylindrical surface convex part (1-1) are intersected to form arc-shaped indentations (1-6).

8. The tie-bar-free module welded water tank of claim 7, wherein: the integrated module plate is characterized in that frame portions (1-5) are further arranged on the periphery of the vertical integrated module plate (1), a plurality of side press ribs (1-4) are arranged on the frame portions (1-5) along the periphery of the frame, and inward flanges (1-3) are formed by bending the frame portions (1-5) inwards.

9. The tie-bar-free module welded water tank of claim 7, wherein: the width of the horizontal module plate (5) is the same as that of the vertical integrated module plate (1), and the height of the horizontal module plate (5) is half of that of the vertical integrated module plate (1); the bottom module plate (2) and the top module plate (3) adopt a vertical integrated module plate (1) or a horizontal module plate (5); the middle part of the horizontal module plate (5) is provided with a horizontal plate cylindrical surface protruding part (5-1) protruding outwards, two ends of the horizontal plate cylindrical surface protruding part (5-1) are provided with horizontal plate inclined surface end parts (5-2), the horizontal plate inclined surface end parts (5-2) and the horizontal plate cylindrical surface protruding part (5-1) are intersected to form a horizontal plate arc-shaped indentation (5-6), the periphery of the horizontal module plate (5) is also provided with a horizontal plate edge part (5-5), a plurality of horizontal plate side press ribs (5-4) are arranged on the horizontal plate edge part (5-5) along the periphery of the frame, and the horizontal plate edge part (5-5) is bent inwards to form a horizontal plate inward flanging (5-3).

10. The tie-bar-free module welding water tank of claim 1, wherein: two symmetrical vertical joint reinforcing ribs (4) are welded on the inner sides of vertical joints of two adjacent vertical integrated module plates (1) on the same side wall of the rectangular water tank main body, the two symmetrical vertical joint reinforcing ribs (4) are connected in a welding mode, the upper end and the lower end of each vertical joint reinforcing rib (4) are respectively connected with the bottom module plate (2) and the top module plate (3) in a welding mode, a plurality of vertical ribs (4-2) are further arranged on the vertical reinforcing rib plates (4-1), and inner side folded plates (4-3) are further arranged on one side, close to the inner side of the water tank, of each vertical reinforcing rib plate (4-1);

the height of the vertical integrated module plate (1) is more than or equal to 2m, the middle of the vertical integrated module plate (1) is provided with a cylindrical surface protruding part (1-1) which extends along the height direction of the vertical integrated module plate (1) and protrudes outwards, the upper end and the lower end of the vertical integrated module plate (1) are provided with inclined surface end parts (1-2), the inclined surface end parts (1-2) and the cylindrical surface protruding part (1-1) are intersected to form arc-shaped indentations (1-6), the periphery of the vertical integrated module plate (1) is also provided with a frame part (1-5), a plurality of side pressing ribs (1-4) are arranged on the frame part (1-5) along the periphery of the frame, and the frame part (1-5) is bent and formed to be provided with inward flanges (1-3).

Technical Field

The invention relates to a water supply tank, in particular to a tie-bar-free module welding water tank.

Background

In water supply equipment, a water tank is one of necessary parts, wherein a welded stainless steel water tank is a common water tank structure, and a module which is formed by stamping a metal plate and has a concave-convex structure is assembled and welded into a thin-shell water tank body. The existing metal plate stamping module generally has three specifications of 1 × 1 meter, 1 × 0.5 meter and 0.5 × 0.5 meter, and water tank splicing is realized by welding four edge parts between modules during installation. In order to strengthen the water pressure resistance of the water tank body, longitudinal and transverse tie bars are required to be arranged in the water tank during assembly, the tie bars are adopted inside the water tank, the spacing between the tie bars is smaller, the manual cleaning and maintenance difficulty is large, the manufacturing difficulty is large, and the manufacturing cost is higher.

In order to avoid the above-mentioned defects of the tie bar type water tank, there are also corresponding "tie bar-free water tanks", for example, the name of chinese patent application No. 201610426778.8 is "stainless steel die pressing plate water tank without transverse seam and welding tie bar", the name of chinese patent application No. 201610870172.3 is "one kind of tie bar-free assembled water tank", and the name of chinese patent No. ZL201620583873.4 is "stainless steel stamping arc rib type water tank". Chinese patent 201610426778.8 and 201610870172.3's no lacing wire assembled water tank, it adopts the water tank outside to assemble the hem and strengthens the reinforcing that realizes water tank intensity, with the mesh of exempting from the lacing wire in realizing the water tank, practice discovers, these two kinds of water tanks are assembled through the outside bolt and are strengthened the mode of splicing the seam, actually strengthen the effect not ideal, when the water level reaches a take the altitude in the water tank, the water tank main part can outwards expand and produce the deformation, and then lead to the water tank to damage, lead to two kinds of water tanks above-mentioned at present not to obtain practical application. Chinese patent ZL201620583873.4 adopts vertical holistic punching press template to assemble the water tank to along vertical formation wave strengthening rib type on the punching press template, improved the bulk strength of water tank to a certain extent, nevertheless because it still adopts outside hem bolt concatenation to strengthen, the intensity of its vertical concatenation seam department is still comparatively weak, and to higher water tank, its ability that bears water pressure still remains to be further strengthened.

Analyzing the technical scheme of the existing 'no-lacing wire type water tank', the existing 'no-lacing wire type water tank' mainly has the following defects:

1) the outer side folded edge is adopted for reinforcement, so that the reinforcement has a good strengthening effect on the deformation resistance in the vertical direction of the splicing seam, but the strengthening effect in the length direction of the splicing seam is not obvious, and when the water pressure is high, the pressure of the water tank can cause the template to deform outwards along the splicing seam, so that the water tank is damaged;

2) although the metal sheet punching press module of current water tank also has vertical integrative structural style (like ZL201620583873.4), the die mould of punching press module also has very big influence to module bulk strength, and present punching press module relates to multiple enhancement die moulds mostly, and die mould evagination cambered surface area is less, and the circular water tank compressive effect that reaches is less, can appear pressure concentration and lead to premature deformation damage in some positions of template.

The main reason that the existing 'ribless water tank' is not practically applied later is also caused by the technical defects of the existing 'ribless water tank'.

Disclosure of Invention

1. Technical problem to be solved by the invention

The invention aims to overcome the defects of the existing water tank without tie bars and provides a water tank without tie bar module welding, which adopts the technical scheme of the invention, utilizes vertical integrated module plates to surround and form the side wall of a rectangular water tank main body, simultaneously welds vertical seam reinforcing ribs on the inner sides of the vertical seams of two adjacent vertical integrated module plates on the same side wall, the vertical seam reinforcing ribs are provided with vertical reinforcing rib plates vertical to the adjacent vertical integrated module plates, so that the side wall of the water tank has no transverse seams, the vertical seams are reinforced by the inner side vertical seam reinforcing ribs, and the spliced module plates of the side wall of the water tank are in a right-angle splicing structure on the inner side of the water tank by the vertical reinforcing rib plates vertical to the vertical integrated module plates, thereby not only enhancing the strength of the height direction of the water tank, but also having good reinforcing effect on the vertical seams of the side wall of the water tank, and overcoming the defect that the side wall of, the water supply tank has the advantages of high strength, strong pressure resistance, low manufacturing cost, strong practicability and the like.

2. Technical scheme

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

the invention discloses a rib-pulling-free module welded water tank which comprises a rectangular water tank main body formed by splicing and welding vertical integrated module plates, a bottom module plate and a top module plate, wherein the side wall of the rectangular water tank main body is formed by welding a plurality of vertical integrated module plates along vertical seams, vertical seam reinforcing ribs are welded on the inner sides of the vertical seams of two adjacent vertical integrated module plates on the same side wall of the rectangular water tank main body, and the vertical seam reinforcing ribs are provided with vertical reinforcing rib plates vertical to the adjacent vertical integrated module plates.

Furthermore, the upper end and the lower end of the vertical seam reinforcing rib are respectively connected with the bottom module plate and the top module plate in a welding mode.

Furthermore, the vertical reinforcing rib plates are also provided with a plurality of vertical ribs.

Furthermore, an inner side folded plate is arranged on one side of the vertical reinforcing rib plate close to the inner side of the water tank.

Furthermore, two symmetrical vertical joint reinforcing ribs are welded on the inner sides of the vertical joints of two adjacent vertical integrated module plates on the same side wall of the rectangular water tank main body, and the two symmetrical vertical joint reinforcing ribs are welded and connected.

Furthermore, the passivation layer is formed on the inner side welding seam of the rectangular water tank main body by adopting an acid washing process.

Furthermore, the height of the vertical integrated module plate is more than or equal to 1m, the middle part of the vertical integrated module plate is provided with a cylindrical surface convex part which extends along the height direction of the vertical integrated module plate and protrudes outwards, the upper end and the lower end of the vertical integrated module plate are provided with inclined surface end parts, and the inclined surface end parts and the cylindrical surface convex part are intersected to form an arc-shaped indentation.

Furthermore, the periphery of the vertical integrated module plate is also provided with a frame part, a plurality of side pressing ribs are arranged on the frame part along the periphery of the frame, and the frame part is bent inwards to form an inward flange.

Furthermore, the integrated solar module also comprises a horizontal module plate, wherein the width of the horizontal module plate is the same as that of the vertical integrated module plate, and the height of the horizontal module plate is half of that of the vertical integrated module plate; the bottom module plate and the top module plate adopt vertical integrated module plates or horizontal module plates; the middle part of the horizontal module plate is provided with a horizontal plate cylindrical surface protruding part protruding outwards, the two ends of the horizontal plate cylindrical surface protruding part are provided with horizontal plate inclined surface end parts, the horizontal plate inclined surface end parts are intersected with the horizontal plate cylindrical surface protruding part to form a horizontal plate arc-shaped indentation, the periphery of the horizontal module plate is also provided with a horizontal plate frame part, a plurality of horizontal plate side pressing ribs are arranged on the horizontal plate frame part along the periphery of the frame, and the horizontal plate frame part is bent inwards to form a horizontal plate inward flanging.

Furthermore, two symmetrically arranged vertical joint reinforcing ribs are welded on the inner sides of vertical joints of two adjacent vertical integrated module plates on the same side wall of the rectangular water tank main body, the two symmetrical vertical joint reinforcing ribs are welded and connected, the upper end and the lower end of each vertical joint reinforcing rib are respectively welded and connected with the bottom module plate and the top module plate, a plurality of vertical ribs are further arranged on the vertical reinforcing rib plates, and an inner side folded plate is further arranged on one side, close to the inner side of the water tank, of each vertical reinforcing rib plate;

the height of the vertical integrated module plate is more than or equal to 2m, the middle part of the vertical integrated module plate is provided with a cylindrical surface protruding part which extends along the height direction of the vertical integrated module plate and protrudes outwards, the upper end and the lower end of the vertical integrated module plate are provided with inclined surface end parts, the inclined surface end parts and the cylindrical surface protruding part are intersected to form arc-shaped indentations, the periphery of the vertical integrated module plate is also provided with a frame part, a plurality of side pressing ribs are arranged on the periphery of the frame part along the periphery of the frame, and the frame part is bent inwards to form an inward flanging.

3. Advantageous effects

Compared with the prior art, the technical scheme provided by the invention has the following remarkable effects:

(1) the invention relates to a reinforcement-free module welded water tank, which comprises a rectangular water tank main body formed by splicing and welding a vertical integrated module plate, a bottom module plate and a top module plate, wherein the side wall of the rectangular water tank main body is formed by welding a plurality of vertical integrated module plates along a vertical seam, a vertical seam reinforcing rib is welded at the inner side of the vertical seam of two adjacent vertical integrated module plates on the same side wall of the rectangular water tank main body, the vertical seam reinforcing rib is provided with a vertical reinforcing rib plate vertical to the adjacent vertical integrated module plates, so that the side wall of the water tank has no transverse seam, the vertical seam is reinforced by adopting the inner side vertical seam reinforcing rib, the spliced module plates of the side wall of the water tank are in a right-angle splicing structure at the inner side of the water tank by utilizing the vertical reinforcing rib plate vertical to the vertical integrated module plates, the strength of the height direction of the water tank is enhanced, the excellent reinforcing effect on the vertical seam of the side wall of, the water supply tank is designed without lacing wires in the true sense, and has the advantages of high strength, strong pressure resistance, low manufacturing cost, strong practicability and the like;

(2) according to the reinforcement-free module welded water tank, the upper end and the lower end of the vertical seam reinforcing rib are respectively welded and connected with the bottom module plate and the top module plate, and the vertically designed vertical seam reinforcing rib is utilized, so that the water tank is higher in integrity, the horizontal and longitudinal water pressure resisting capabilities of the side wall of the water tank are fully exerted, and the horizontal and longitudinal reinforcement structure of the traditional water tank is completely replaced;

(3) according to the tie-bar-free module welding water tank, the vertical reinforcing rib plates are also provided with the vertical ribs, so that the structural strength of the vertical reinforcing rib plates is improved, and the thickness of the vertical reinforcing rib plates can be thinner;

(4) according to the tie-bar-free module welded water tank, the inner side folded plate is further arranged on one side, close to the inner side of the water tank, of the vertical reinforcing rib plate, the strength of the vertical reinforcing rib plate is further improved by using the inner side folded plate, the welding size between the vertical reinforcing rib plate and the bottom module plate and between the vertical reinforcing rib plate and the top module plate is increased, and the integral rigidity strengthening effect of a vertical seam reinforcing rib on the water tank is improved;

(5) according to the reinforcement-free module welded water tank, two symmetrically arranged vertical seam reinforcing ribs are welded at the inner sides of the vertical seams of two adjacent vertical integrated module plates on the same side wall of a rectangular water tank main body, the two symmetrical vertical seam reinforcing ribs are welded and connected, the strength of the vertical seam position for splicing the vertical integrated module plates is further improved by using the two symmetrically arranged vertical seam reinforcing ribs, and a single vertical seam reinforcing rib can be thinner and is more formed;

(6) according to the tie-bar-free module welded water tank, the passivation layer is formed on the inner side welding line of the rectangular water tank main body by adopting the acid pickling process, so that the corrosion of the welding position is effectively prevented, and the overall service life of the welded water tank is prolonged;

(7) the invention relates to a reinforcement-free module welding water tank, wherein the height of a vertical integrated module plate is more than or equal to 1m, a cylindrical surface convex part which extends along the height direction of the vertical integrated module plate and protrudes outwards is arranged in the middle of the vertical integrated module plate, the upper end and the lower end of the vertical integrated module plate are provided with the inclined plane end parts which are intersected with the cylindrical surface convex part to form the arc-shaped indentation, the convex area of the cylindrical surface in the middle part is larger by adopting the vertical integrated module plate structure, the compression resistance effect of the circular water tank is fully exerted, so that the water pressure in the water tank is effectively decomposed on the side wall, the pressure of the water pressure on the side wall of the water tank in the vertical direction is smaller, the water pressure resistance of the side wall of the water tank is greatly improved by combining with the vertically arranged vertical seam reinforcing ribs, under the same compressive strength, the thickness of the vertical integrated module plate can be thinner, so that the manufacturing cost of the water tank is reduced;

(8) according to the reinforcement-free module welding water tank, the frame part is arranged on the periphery of the vertical integrated module plate, a plurality of side pressing ribs are arranged on the frame part along the periphery of the frame, the frame part is bent inwards to form inward turned edges, the strength of the peripheral plane part of the vertical integrated module plate is further strengthened by the side pressing ribs, meanwhile, the periphery of the module plate is favorably pressed when the middle cylindrical surface protruding part is formed, the phenomenon that materials shrink inwards, fold and deform due to plate stamping is prevented, and the vertical integrated module plate is convenient to punch and form.

Drawings

FIG. 1 is a schematic structural view of a tie-bar-free module welded water tank according to the present invention;

FIG. 2 is a schematic view of an internal structure of a tie-bar-free module welded water tank according to the present invention;

FIG. 3 is a schematic view of a portion of the enlarged structure at K in FIG. 2;

FIG. 4 is a schematic structural view of a vertically integrated module board according to the present invention;

fig. 5 is a schematic structural view of a horizontal module plate in the present invention.

The reference numerals in the schematic drawings illustrate:

1. a vertical integrated module plate; 1-1, cylindrical surface convex part; 1-2, the end part of the inclined plane; 1-3, inward flanging; 1-4, laterally pressing ribs; 1-5, a frame part; 1-6, arc-shaped indentation; 2. a bottom modular plate; 3. a top module plate; 4. vertical seam reinforcing ribs; 4-1, vertical reinforcing rib plates; 4-2, vertical ribs; 4-3, folding the inner side plate; 5. a horizontal module plate; 5-1, a cylindrical surface convex part of the horizontal plate; 5-2, the end part of the inclined plane of the horizontal plate; 5-3, flanging the horizontal plate; 5-4, pressing ribs on the horizontal plate side; 5-5 parts of a horizontal plate frame part; 5-6, arc-shaped indentation of the horizontal plate.

Detailed Description

For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.

As shown in fig. 1 and 2, the reinforcement-free module welded water tank of the invention is an assembled welded water supply tank, which is assembled by stamping templates and welded in sequence, different from the traditional water tank stamping templates, the side wall of the rectangular water tank main body is assembled and welded by vertical integrated module plates 1, that is, as shown in fig. 1, the height of the water tank is determined by the height of the vertical integrated module plates 1, and no transverse splicing seam exists in the height direction, so that the rigidity of the water tank in the height direction is stronger; and, the inner side of the vertical joint of two adjacent vertical integrated module plates 1 on the same side wall of the rectangular water tank main body is welded with a vertical joint reinforcing rib 4, the vertical joint reinforcing rib 4 is arranged along the vertical joint direction and is perpendicular to the vertical reinforcing rib plate 4-1 of the adjacent vertical integrated module plate 1, the vertical reinforcing rib plate 4-1 has a certain width towards the inner side, the general width can be set about 10mm, because the vertical reinforcing rib plate 4-1 is perpendicular to the corresponding vertical integrated module plate 1 and is positioned at the inner side of the water tank, the spliced module plates of the side wall of the water tank are all in a right-angle splicing structure at the inner side of the water tank, when the water tank bears the water pressure, the strength of the height direction of the water tank is enhanced, and the vertical joint of the side wall of the water tank has a very good reinforcing effect, so that the rigidity of the two adjacent vertical, full play the horizontal and vertical anti water pressure ability of water tank lateral wall, replaced the horizontal lacing wire structure of indulging of traditional water tank completely to overcome current no lacing wire formula water tank and had the defect that the water tank lateral wall receives the hydraulic deformation, realized the no lacing wire design of water supply tank in the true sense, have advantages such as water tank intensity height, compressive capacity are strong, low in manufacturing cost and practicality are strong.

In addition, the profiling design of the vertical integrated module plate 1 also has important influence on the overall water pressure resistance of the water tank without the lacing wires. In the invention, the height of the vertical integrated module plate 1 is determined according to the design height of the water tank and is generally designed to be 1m, 1.5m, 2m, 2.5m and 3m, the middle part of the vertical integrated module plate 1 is provided with a cylindrical surface convex part 1-1 which extends along the height direction of the vertical integrated module plate 1 and protrudes outwards, the upper end and the lower end of the vertical integrated module plate 1 are provided with inclined surface end parts 1-2, the inclined surface end parts 1-2 are intersected with the cylindrical surface convex part 1-1 to form an arc-shaped indentation 1-6, the upper end and the lower end of the cylindrical surface convex part 1-1 are transited by the inclined surface end parts 1-2, the integral large-area cylindrical surface convex structure design of the vertical integrated module plate 1 is utilized to fully play the compression resistance effect of the circular water tank, so that the water pressure in the water tank is effectively decomposed on the side wall, and the water tank, combine the perps strengthening rib 4 of perpendicular setting, improved the water resistance to compression ability of water tank lateral wall greatly, and under equal compressive strength, the thickness of vertical integrated module board 1 can be done thinly, has reduced the manufacturing cost of water tank. And moreover, the periphery of the vertical integrated module plate 1 is also provided with frame parts 1-5, a plurality of side press ribs 1-4 are arranged on the frame parts 1-5 along the periphery of the frame, the frame parts 1-5 are bent inwards to form inner turned edges 1-3, the inner turned edges 1-3 are used for being spliced and welded with other connected module plates 1, the side press ribs 1-4 are uniformly distributed in a dotted manner along the periphery of the frame, the strength of the peripheral plane part of the vertical integrated module plate 1 is enhanced, meanwhile, the periphery of the module plate is pressed when the cylindrical surface convex part in the middle part is formed, the inward shrinkage, wrinkle and deformation of materials caused by plate stamping are prevented, and the stamping forming of the vertical integrated module plate 1 is facilitated.

The present invention will be further described with reference to the following examples.

[ example 1]

As shown in fig. 1 and 2, the lacing wire module welding-free water tank of this embodiment includes the rectangular water tank main body formed by assembling and welding vertical integrated module plates 1, bottom module plates 2 and top module plates 3, the side wall of the rectangular water tank main body is formed by welding a plurality of vertical integrated module plates 1 along the vertical seams, the height of the vertical integrated module plates 1 is the height of the rectangular water tank main body, only vertical splicing welding seams exist on the side wall of the rectangular water tank main body, and no transverse splicing seams exist. The bottom module plate 2 and the top module plate 3 may be pressed differently by the existing water tank. The inner sides of the vertical seams of two adjacent vertical integrated module plates 1 on the same side wall of the rectangular water tank body are welded with vertical seam reinforcing ribs 4, namely the vertical seams between the two vertical integrated module plates 1 between the adjacent side walls of the rectangular water tank body can be optionally reinforced without reinforcement, the vertical seam reinforcing ribs 4 are provided with vertical reinforcing rib plates 4-1 which are perpendicular to the adjacent vertical integrated module plates 1, namely, the vertical reinforcing rib plates 4-1 are arranged along the vertical seam direction and are welded with the vertical splicing seams of the adjacent vertical integrated module plates 1, and the vertical reinforcing rib plates 4-1 are perpendicular to the inner side wall of the water tank where the vertical reinforcing rib plates are arranged, so that the vertical integrated module plates 1 on the side wall of the rectangular water tank body are all in a right-angle splicing structure, thereby not only enhancing the strength of the water tank in the height direction, but also having very good reinforcing effect on, the water tank overcomes the defect that the side wall of the water tank is deformed by water pressure in the conventional non-lacing wire type water tank, really realizes the non-lacing wire design of the water supply water tank, and has the advantages of high strength, strong pressure resistance, low manufacturing cost, strong practicability and the like.

In this embodiment, preferably with the vertical joint strengthening rib 4 the upper and lower both ends respectively with bottom module board 2 and top module board 3 welded connection, the upper end of vertical joint strengthening rib 4 and the 3 welded fastening of top module board that correspond promptly, the lower extreme of vertical joint strengthening rib 4 and the 2 welded fastening of bottom module board that correspond utilize perpendicular design's vertical joint strengthening rib 4 for the wholeness of water tank is stronger, the horizontal and vertical water pressure resistance ability of full play water tank lateral wall, the violently indulge lacing wire structure of traditional water tank has been replaced completely.

In order to prolong the service life of the welded water tank, in the embodiment, the passivation layer is formed on the inner side welding line of the rectangular water tank main body by adopting an acid washing process, the corrosion of the welding position is effectively prevented by utilizing the acid washing passivation process, and the whole service life of the welded water tank is prolonged. Other structural designs such as manholes, water inlet and outlet holes on the welded water tank are the same as those of the existing assembled water tank, and are not described again here.

[ example 2]

The tie bar-free module welding water tank of this embodiment, its basic structure is the same as embodiment 1, the difference lies in: on the basis of the embodiment 1, the vertical reinforcing rib plate 4-1 is further provided with a plurality of vertical ribs 4-2 (shown in figure 3), the vertical ribs 4-2 can be formed on the vertical reinforcing rib plate 4-1 along the length direction of the vertical reinforcing rib plate 4-1 by adopting a stamping process to form a concave-convex reinforcing rib structure, the number of the vertical ribs 4-2 can be determined according to the width of the vertical reinforcing rib plate 4-1, the structural strength of the vertical reinforcing rib plate 4-1 is improved, and the thickness of the vertical reinforcing rib plate can be thinner. A long edge of the vertical reinforcing rib plate 4-1 is attached to a vertical seam of the vertical integrated module plate 1 and is fixed together through a welding process, when water pressure is borne, the vertical reinforcing rib plate 4-1 is perpendicular to the vertical integrated module plate 1, the deformation in the length direction of the vertical splicing seam of the vertical integrated module plate 1 can be effectively resisted, the two ends of the vertical reinforcing rib plate 4-1 are fixedly welded with the upper module plate and the lower module plate, the effect of a tie bar is achieved, the water pressure bearing capacity of the vertical integrated module plate 1 in the vertical direction is greatly enhanced, the tie bar-free design is achieved, the water tank cleaning and maintenance are facilitated, and the manufacturing cost of the water tank is reduced.

[ example 3]

The tie bar-free module welding water tank of this embodiment, its basic structure is the same as embodiment 1, the difference lies in: on the basis of the embodiment 1, an inner side folded plate 4-3 (shown in fig. 3) is further arranged on one side, close to the inner side of the water tank, of the vertical reinforcing rib plate 4-1, the inner side folded plate 4-3 is integrally formed by bending one side of the vertical reinforcing rib plate 4-1, and the inner side folded plate 4-3 and the vertical reinforcing rib plate 4-1 are at a certain angle, preferably a right angle, so that the inner side folded plate 4-3 can play a role in reinforcing the strength of the vertical reinforcing rib plate 4-1 on one hand, and on the other hand, the welding length between the upper end and the lower end of the vertical reinforcing rib plate 4-1 and the bottom module plate 2 and the top module plate 3 can be increased, and the integral rigidity reinforcing.

[ example 4]

The tie bar-free module welding water tank of this embodiment, its basic structure is the same as embodiment 1, the difference lies in: as shown in fig. 3, in this embodiment, the vertical rib plate 4-1 is provided with the vertical ribs 4-2 and the inner side folded plates 4-3 at the same time, and the vertical ribs 4-2 and the inner side folded plates 4-3 are designed to greatly improve the bending strength of the vertical rib plate 4-1, so that the thickness of the vertical rib plate 4-1 can be made thinner.

[ example 5]

The tie bar-free module welding water tank of this embodiment, its basic structure is the same as embodiment 1, the difference lies in: as shown in fig. 3, in this embodiment, the rectangular water tank body has two symmetrical vertical seam reinforcing ribs 4 welded to the inner sides of the vertical seams of two adjacent vertical integrated module plates 1 on the same side wall, the two symmetrical vertical seam reinforcing ribs 4 are welded to each other, the two symmetrical vertical seam reinforcing ribs 4 are utilized to further improve the strength of the vertical integrated module plates 1 at the vertical seam splicing position, and a single vertical seam reinforcing rib 4 can be made thinner and more utilized for forming. Furthermore, the vertical reinforcing rib plate 4-1 is simultaneously provided with the vertical ribs 4-2 and the inner side folded plates 4-3, and the bending strength of the vertical reinforcing rib plate 4-1 is greatly improved through the design of the vertical ribs 4-2 and the inner side folded plates 4-3, so that the thickness of the vertical reinforcing rib plate 4-1 can be thinner.

[ example 6]

The tie-bar-free module welded water tank of the embodiment has the same basic structure as that of the embodiment 1 to the embodiment 5, and is different from that of the tie-bar-free module welded water tank in that: as shown in fig. 4, in the present embodiment, the height of the vertically integrated module board 1 is greater than or equal to 1m, preferably 1m, 1.5m, 2m, 2.5m or 3m, specifically according to the design requirement of the height of the water tank. The vertical integrated module plate 1 is designed by metal stamping, preferably, the vertical integrated module plate is made of a non-manuscript-repairing material, a cylindrical surface convex part 1-1 which extends along the height direction of the vertical integrated module plate 1 and protrudes outwards is arranged in the middle of the vertical integrated module plate 1, inclined surface end parts 1-2 are arranged at the upper end and the lower end of the vertical integrated module plate 1, the inclined surface end parts 1-2 and the cylindrical surface convex part 1-1 are intersected to form an arc-shaped indentation 1-6, and according to specific requirements, the inclined surface end parts 1-2 can also adopt two or more gradually-changed inclined angle inclined surfaces, namely, an inclined surface with smaller inclination is designed at a position close to the arc-shaped indentation 1-6, so that stress concentration caused by the fact that the angle of the arc-shaped indentation 1. Adopt vertical integration module board 1 in this embodiment, the protruding area of middle part face of cylinder is bigger, full play circular water tank compressive effect, make the water pressure in the water tank effectively decomposed on the lateral wall, make the water tank lateral wall receive the water pressure of vertical direction littleer, combine the perps strengthening rib 4 of perpendicular setting, improved the water pressure resistance ability of water tank lateral wall greatly, and under equal compressive strength, the thickness of vertical integration module board 1 can be done thinly, the manufacturing cost of water tank has been reduced.

In addition, referring to fig. 4, in this embodiment, the periphery of the vertically integrated module board 1 further has a frame portion 1-5, i.e. a planar frame with a certain width is left on the outer side of the cylindrical surface protrusion 1-1, a plurality of side beads 1-4 are arranged on the frame portion 1-5 along the periphery of the frame, the frame portion 1-5 is bent inwards to form an inward flange 1-3, the inward flange 1-3 is used for welding and fixing with other adjacent module boards, the side beads 1-4 are uniformly distributed in a dot shape along the frame portion 1-5, the strength of the planar portion around the vertically integrated module board 1 is further strengthened by the side beads 1-4, and the side beads 1-4 and the inward flange 1-3 on the frame portion 1-5 can be pre-formed when the cylindrical surface protrusion 1-1 is formed, and then, a stamping die is used for pressing the frame part 1-5, the side pressing ribs 1-4 are used for positioning and pressing, and then the cylindrical surface bulge part 1-1 and the inclined plane end parts 1-2 at two ends are formed by stamping and stretching, so that the inward shrinkage, wrinkle and deformation of the material caused by the stamping of the plate are prevented, and the vertical integrated module plate 1 is convenient to punch and form.

[ example 7]

The tie-bar-free module welding water tank of the embodiment has the same basic structure as that of the embodiment 6, and is different from that of the tie-bar-free module welding water tank in that: in the present embodiment, a horizontal module plate 5 (as shown in fig. 5) is further included, the width of the horizontal module plate 5 is the same as the width of the vertical integrated module plate 1, and the height of the horizontal module plate 5 is half of the height of the vertical integrated module plate 1; bottom module board 2 and top module board 3 adopt vertical integrated module board 1 or horizontal module board 5 optionally, or adopt vertical integrated module board 1 and horizontal module board 5 to assemble diapire and the roof of constituteing the welding water tank, assemble more nimble convenience. The middle part of the horizontal module plate 5 is provided with a horizontal plate cylindrical surface bulge part 5-1 which protrudes outwards, two ends of the horizontal plate cylindrical surface bulge part 5-1 are provided with horizontal plate inclined surface end parts 5-2, the horizontal plate inclined surface end parts 5-2 are intersected with the horizontal plate cylindrical surface bulge part 5-1 to form a horizontal plate arc-shaped indentation 5-6, the periphery of the horizontal module plate 5 is also provided with a horizontal plate edge part 5-5, a plurality of horizontal plate side press ribs 5-4 are arranged on the horizontal plate edge part 5-5 along the periphery of the frame, and the horizontal plate edge part 5-5 is bent inwards to form a horizontal plate inward flange 5-3. The structural characteristics of the horizontal module plate 5 are the same as those of the vertical integrated module plate 1, and are not repeated here, but the difference lies in that the height of the horizontal module plate 5 is half of that of the vertical integrated module plate 1, the manufacturing mold is smaller, the manufacturing difficulty is relatively lower, and the stress of the bottom wall and the top wall is relatively smaller, so that the thickness of the plate of the horizontal module plate 5 can also be relatively thinner.

[ example 8]

The tie bar-free module welding water tank of this embodiment, its basic structure is the same as embodiment 1, the difference lies in: in this embodiment, two symmetrical vertical joint reinforcing ribs 4 are welded on the inner sides of vertical joints of two adjacent vertical integrated module plates 1 on the same side wall of the rectangular water tank main body, the two symmetrical vertical joint reinforcing ribs 4 are welded and connected, the upper end and the lower end of each vertical joint reinforcing rib 4 are respectively welded and connected with the bottom module plate 2 and the top module plate 3, a plurality of vertical ribs 4-2 are further arranged on each vertical reinforcing rib plate 4-1, and an inner side folded plate 4-3 is further arranged on one side, close to the inner side of the water tank, of each vertical reinforcing rib plate 4-1. The height of the vertical integrated module plate 1 is more than or equal to 2m, the middle part of the vertical integrated module plate 1 is provided with a cylindrical surface convex part 1-1 which extends along the height direction of the vertical integrated module plate 1 and protrudes outwards, the upper end and the lower end of the vertical integrated module plate 1 are provided with inclined surface end parts 1-2, the inclined surface end parts 1-2 are intersected with the cylindrical surface convex part 1-1 to form arc-shaped indentations 1-6, the periphery of the vertical integrated module plate 1 is also provided with a frame part 1-5, a plurality of side press ribs 1-4 are arranged on the frame part 1-5 along the periphery of the frame, and an inward flanging 1-3 is formed by bending the frame part 1-5 inwards.

According to the invention, the rib-pulling-free module welded water tank is formed by enclosing the vertical integrated module plates to form the side wall of the rectangular water tank main body, meanwhile, the vertical seam reinforcing ribs are welded on the inner sides of the vertical seams of the two adjacent vertical integrated module plates on the same side wall, the vertical seam reinforcing ribs are provided with the vertical reinforcing rib plates vertical to the adjacent vertical integrated module plates, so that the side wall of the water tank is free of transverse seams, the vertical seams are reinforced by the inner side vertical seam reinforcing ribs, the spliced module plates on the side wall of the water tank are in a right-angle splicing structure on the inner side of the water tank by the vertical reinforcing rib plates vertical to the vertical integrated module plates, the strength in the height direction of the water tank is enhanced, the excellent reinforcing effect on the vertical seams of the side wall of the water tank is achieved, the defect that the side wall of the water tank is deformed by water pressure in the existing rib-, Strong pressure resistance, low manufacturing cost, strong practicability and the like.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

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