阅读说明：本技术 一种抗菌混纺面料的制备方法 (Preparation method of antibacterial blended fabric ) 是由 李双双 于 2019-06-26 设计创作，主要内容包括：本发明涉及纺织面料领域,具体的说是一种抗菌混纺面料的制备方法；该混纺面料由经纬纱交织形成坯布；对坯布进行上油和上浆处理；将坯布放入家用滚筒洗衣机进行退浆精炼处理,将面料中处理后的面料放入超声波清洗机中进行浸泡处理,将面料卷制后放入高压蒸锅中进行密封高压蒸煮进行封锁处理,高压蒸锅底部放入酒糟,该高压蒸锅务必保证面料处理均匀,将面料放在酒糟上方,将高压蒸锅密封,压力控制在100KPa-156KPa之间,温度在115-180℃,处理时间为15-25min；将S4中处理后的面料放入烘干机中进行烘干处理,烘干机内部加入艾草,处理30min。(The invention relates to the field of textile fabrics, in particular to a preparation method of an antibacterial blended fabric; the blended fabric is formed by interweaving warp and weft yarns into grey cloth; oiling and sizing the grey cloth; putting the grey cloth into a household roller washing machine for desizing and refining, putting the treated fabric into an ultrasonic cleaning machine for soaking, rolling the fabric, putting the rolled fabric into a high-pressure steamer for sealing and high-pressure steaming for blocking, putting vinasse into the bottom of the high-pressure steamer, wherein the high-pressure steamer is used for ensuring the uniform treatment of the fabric, putting the fabric above the vinasse, sealing the high-pressure steamer, controlling the pressure between 100KPa and 156KPa, controlling the temperature between 115 KPa and 180 ℃, and controlling the treatment time to be 15-25 min; and (5) putting the fabric processed in the step (S4) into a dryer for drying, adding the wormwood into the dryer, and processing for 30 min.)

1. The preparation method of the antibacterial blended fabric is characterized by comprising the following steps: the method comprises the following steps:

s1, weaving the fabric: the blended fabric is formed by interweaving warp yarns and weft yarns; spirally winding herba Houttuyniae fiber and folium Artemisiae Argyi fiber as core filament, and using bamboo charcoal fiber as outer wrapping layer, and spinning into bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain warp; spirally winding folium Artemisiae Argyi fiber and flos Chrysanthemi fiber as core filament, and using bamboo charcoal fiber as outer cladding, and spinning into number two bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain weft; blending the first bamboo charcoal fiber core-spun yarn and the second bamboo charcoal fiber core-spun yarn to form grey cloth; oiling and sizing the grey cloth;

s2, desizing and refining: and (3) putting the grey cloth in the step (S1) into a household drum washing machine for desizing and refining, wherein the specific conditions are as follows: the pH value of the desizing bath is 4-6, and the refining agent: 1-2g/L, bath ratio: 1: (9-12), temperature: 70-90 ℃, time: 10-15 min;

s3, soaking treatment: and (3) putting the fabric processed in the step (S2) into an ultrasonic cleaning machine for soaking treatment, wherein the specific requirements are as follows: 10-20 parts of an antibacterial solution, 6-8 parts of tea and 7-9 parts of pomegranate peel are added into an ultrasonic cleaning machine; the ultrasonic frequency is 100-130 KHz; controlling the temperature at 60-80 ℃; the treatment time is 20-30 min; air is introduced into the ultrasonic cleaning machine through an air pipe;

s4, blocking processing: rolling the fabric processed in the step S3, putting the rolled fabric into an autoclave for sealing and autoclaving to carry out blocking treatment, putting vinasse into the bottom of the autoclave, wherein the autoclave is required to ensure that the fabric is uniformly treated, putting the fabric processed in the step S3 above the vinasse, sealing the autoclave, controlling the pressure between 100KPa and 156KPa, controlling the temperature between 115 KPa and 180 ℃, and controlling the treatment time to be 15-25 min;

s5, carrying out moxa smoking and drying treatment: and (5) putting the fabric processed in the step (S4) into a dryer for drying, adding the wormwood into the dryer, and processing for 30 min.

2. The preparation method of the antibacterial blended fabric according to claim 1, characterized by comprising the following steps: three yarn cores are respectively wrapped inside the warp and weft yarn outer wrapping layers, the structure of the warp and weft yarn outer wrapping layers is consistent with that of the cable, and a gap is reserved between the outer wrapping layers and the yarn cores; the single fiber length of the houttuynia cordata fiber, the mugwort fiber and the chrysanthemum fiber is 20-30mm, and the single fiber fineness is 20-30 mm.

3. The preparation method of the antibacterial blended fabric according to claim 1, characterized by comprising the following steps: the antibacterial liquid comprises 30-40 parts of decanoyl acetaldehyde, 20-35 parts of methyl nonyl ketone lauric acid, 15-25 parts of acetylcholine, 40-50 parts of choline and 30-45 parts of aloin.

4. The preparation method of the antibacterial blended fabric according to claim 1, characterized by comprising the following steps: the preparation method of the antibacterial liquid comprises the steps of taking the artemisia argyi, the houttuynia cordata and the aloe, soaking the artemisia argyi, the houttuynia cordata and the aloe respectively in ethanol for 30min, wherein the ethanol amount is consistent with the amount of the artemisia argyi, the houttuynia cordata and the aloe, crushing the soaked artemisia argyi, the houttuynia cordata and the aloe and the ethanol in a crusher, respectively collecting liquid, centrifuging through a centrifugal machine to finally obtain three liquids, and mixing the three liquids to obtain the antibacterial liquid.

5. The preparation method of the antibacterial blended fabric according to claim 1, characterized by comprising the following steps: the tea leaves are waste tea leaves after use, the tea leaves are fruitless Chinese wolfberry bud tea, and the catechin content of the fruitless Chinese wolfberry bud tea is three times that of common green tea.

6. The preparation method of the antibacterial blended fabric according to claim 1, characterized by comprising the following steps: the high-pressure steamer comprises a steamer body (1), a rolling structure (2) for uniformly steaming the fabric and a partition plate (3); the rolling structure (2) comprises a first winding and unwinding unit (21) and a second winding and unwinding unit (22); the first retractable unit (21) is fixedly connected to the lower part of the left side wall in the pot body (1); the second retractable unit (22) is fixedly connected above the right side wall inside the pot body (1); the first winding and unwinding unit (21) and the second winding and unwinding unit (22) have the same structure; the separation plate (3) is positioned below the first retraction unit (21), the separation plate (3) is placed on a limiting block on the side wall of the pot body (1), and the separation plate (3) is in a step shape;

the first winding and unwinding unit (21) comprises a first fixed seat (211), a first supporting block (212), a first winding roller (213) and a first impeller (214); the two first fixing seats (211) are fixedly arranged on the side wall of the pot body (1); one end of the first supporting block (212) is hinged with the first fixing seat (211), a torsion spring is arranged at the hinged position, and the other end of the first supporting block (212) is rotatably connected with the first winding roller (213); the first impeller (214) is fixedly arranged on rotating shafts at two ends of the first winding roller (213);

a first fixing rod (215) is fixedly connected below the first supporting block (212), the other end of the first fixing rod (215) is rotatably connected with one end of a first intermediate rod (216), and the other end of the first intermediate rod (216) is rotatably connected with the shaft end of a first piston rod (217); the side wall of the pot body (1) is provided with a first piston cavity (218), the first piston cavity (218) is located below a first fixing seat (211), the piston end of a first piston rod (217) is connected in the first piston cavity (218) in a sliding mode, the partition plate (3) is provided with a first through hole (4), the first through hole (4) is located below a first impeller (214), and a first pressure valve (5) is installed below the first through hole (4); a first sliding groove (6) is formed in the partition plate (3), the first sliding groove (6) is communicated with the first through hole (4), a first sliding block (7) is arranged in the first sliding groove (6), and the first sliding groove (6) is communicated with the first piston cavity (218) through an air pipe;

the second winding and unwinding unit (22) comprises a second fixed seat (221), a second supporting block (222), a second winding roller (223) and a second impeller (224); the two second fixing seats (221) are fixedly arranged on the side wall of the pot body (1); one end of the second supporting block (222) is hinged with the second fixing seat (221), a torsion spring is arranged at the hinged position, and the other end of the second supporting block (222) is rotatably connected with the second winding roller (223); the second impeller (224) is fixedly arranged on rotating shafts at two ends of the second wind-up roll (223);

a second fixing rod (225) is fixedly connected below the second supporting block (222), the other end of the second fixing rod (225) is rotatably connected with one end of a second middle rod (226), and the other end of the second middle rod (226) is rotatably connected with the shaft end of a second piston rod (227); a second piston cavity (228) is formed in the side wall of the pot body (1), the second piston cavity (228) is located below a second fixing seat (221), the piston end of a second piston rod (227) is connected in the second piston cavity (228) in a sliding mode, a second through hole (8) is formed in the partition plate (3), the second through hole (8) is located below a second impeller (224), and a second pressure valve (10) is installed below the second through hole (8); division board (3) inside is equipped with No. two sliding tray (11), No. two sliding tray (11) and No. two through-holes (8) intercommunication, is equipped with No. two sliding block (12) in No. two sliding tray (11), No. two sliding tray (11) are through trachea and No. two piston chamber (228) intercommunication.

Technical Field

The invention relates to the field of textile fabrics, in particular to a preparation method of an antibacterial blended fabric.

Background

Although natural cellulose has the advantages of wearing comfort, renewability, biodegradability and the like, in the process of taking, as the fiber has larger specific surface area and stronger moisture absorption capacity, the fiber product is easy to attach microorganisms and creates conditions for reproduction and transmission of the fiber product, so that strong damage to the fiber, stain and color fading, unpleasant odor, even disease transmission and influence on the health of a human body are caused. Therefore, in the research of modifying cellulose, an important research direction is to realize the antibacterial performance of cellulose and reduce the invasion of bacteria to human bodies. The nano silver is often used as an antibacterial finishing agent due to the safe, nontoxic and efficient antibacterial performance, has lasting and stable antibacterial performance and strong adaptability, is not easy to generate drug resistance, and has a dominant position in the application of inorganic antibacterial finishing agents.

The preparation method of the nano-silver antibacterial textile mainly comprises a fiber modification method and a fabric post-finishing method. The fiber modification method is that nano silver is added into fiber-forming high polymer, and then wet method or melt spinning is carried out, and then antibacterial fabric is prepared; the fabric after-finishing is to form a nano silver antibacterial layer on the surface of the textile material by coating or dipping the surface of the fabric. Because natural fibers such as cotton, silk and the like are soft in texture, have good affinity to human skin and good moisture absorption, breathability, reproducibility and the like, are widely favored by people and occupy an absolute position in daily life textiles of people. Modification of such natural fibers can only impart antimicrobial properties by post-finishing. Currently, there are many methods for preparing antibacterial fabrics using post-finishing methods, such as dip adsorption, multilayer deposition, sol-gel coating, polymer hybrid coating, supercritical carbon dioxide, and the like. Simple physical adsorption in these methods is often not firm enough, the use of crosslinker fixation or polymer coating to increase the fastness can cause the loss of the original excellent hand feeling of the fabric, affinity to human skin and the like, and the use of these chemical agents can not only pollute the environment, but also cause potential harm to human body when being finished on the fabric.

The conventional antibacterial fabric is insufficient in air permeability and poor in antibacterial capability, so that the invention provides a preparation method of the antibacterial blended fabric to effectively solve the problems in the prior art.

Disclosure of Invention

In order to make up for the defects of the prior art and solve the problem that medical gauze in the prior art is insufficient in antibacterial and breathable capacity, the invention provides a preparation method of an antibacterial blended fabric.

The technical scheme adopted by the invention for solving the technical problems is as follows: the preparation method of the antibacterial blended fabric is characterized by comprising the following steps: the method comprises the following steps:

s1, weaving the fabric: the blended fabric is formed by interweaving warp yarns and weft yarns; spirally winding herba Houttuyniae fiber and folium Artemisiae Argyi fiber as core filament, and using bamboo charcoal fiber as outer wrapping layer, and spinning into bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain warp; spirally winding folium Artemisiae Argyi fiber and flos Chrysanthemi fiber as core filament, and using bamboo charcoal fiber as outer cladding, and spinning into number two bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain weft; blending the first bamboo charcoal fiber core-spun yarn and the second bamboo charcoal fiber core-spun yarn to form grey cloth; oiling and sizing the grey cloth; the medicinal components of the leaf and stem parts of the houttuynia cordata mainly contain decanoyl acetaldehyde and methyl nonyl ketone lauric acid, the decanoyl acetaldehyde and methyl nonyl ketone lauric acid have strong antibacterial effects on staphylococcus and filamentous bacteria, the smell of the mugwort has the calming effects of stabilizing emotion and relaxing the body and mind, and the medicinal components have the effects of stabilizing emotion and reducing pain for serious burn patients, the main components of the mugwort comprise 1, 8-ammonia tree brain, alpha-ketone, acetylcholine, choline and the like, the medicinal components have the effects of resisting bacteria and diminishing inflammation, resisting allergy and promoting blood circulation, and the bamboo charcoal fiber has good air permeability and an antibacterial effect; the main components of the wormwood are glycyrrhizin and glycyrrhizic acid with sweet taste, the sweet taste of the wormwood is 150 times of that of cane sugar, and glycyrrhetinic acid, glucuronic acid, flavonoid glycoside and the like are generated after decomposition; it has anti-inflammatory, anti-allergic, antiulcer, and toxic materials clearing away effects.

S2, desizing and refining: and (3) putting the grey cloth in the step (S1) into a household drum washing machine for desizing and refining, wherein the specific conditions are as follows: the pH value of the desizing bath is 4-6, and the refining agent: 1-2g/L, bath ratio: 1: (9-12), temperature: 70-90 ℃, time: 10-15 min; the fabric is placed into a drum washing machine for desizing and refining, the fabric can be kneaded in the treatment process, the softness and comfort of the fabric are guaranteed, gaps among warps and wefts can be enlarged, the air permeability of the fabric is improved, the fabric can be dewatered and dried after treatment, and preparation is made for next soaking treatment.

S3, soaking treatment: and (3) putting the fabric processed in the step (S2) into an ultrasonic cleaning machine for soaking treatment, wherein the specific requirements are as follows: 10-20 parts of an antibacterial solution, 6-8 parts of tea and 7-9 parts of pomegranate peel are added into an ultrasonic cleaning machine; the ultrasonic frequency is 100-130 KHz; controlling the temperature at 60-80 ℃; the treatment time is 20-30 min; air is introduced into the ultrasonic cleaning machine through an air pipe; the fabric dehydrated in the S2 is soaked to be more beneficial to the absorption of the fabric to the antibacterial liquid, and the tea leaves contain catechin which has the inhibiting effect on microorganisms such as streptococcus, staphylococcus aureus and the like and also has a plurality of medicinal functions such as antivirus, antifungal, detoxification and anticancer and the like; the pomegranate rind has strong antibacterial effect; under the action of ultrasonic wave, the tea can be rapidly broken to separate out catechin-containing juice and promote absorption of the fabric.

S4, blocking processing: putting the fabric processed in the step S3 into an autoclave for sealed high-pressure cooking for blocking, putting vinasse into the bottom of the autoclave, putting the fabric processed in the step S3 above the vinasse, sealing the autoclave, controlling the pressure between 100KPa and 156KPa, controlling the temperature at 115 ℃ and 180 ℃, and controlling the processing time at 15-25 min; the vinasse is steamed under high pressure, so that the vinasse can be promoted to volatilize ethanol gas, the ethanol gas can wrap the fabric in a high-pressure steamer, and the ethanol can effectively seal the components in the antibacterial liquid, the tea precipitation liquid and the pomegranate peel precipitation liquid absorbed by the fabric in S3 in the fabric, so that the fabric is ensured to have long-acting antibacterial and bactericidal effects; simultaneously, the ethanol can effectively promote the decomposition of glycyrrhizic acid in the wormwood fiber under the action of high temperature, the glycyrrhetinic acid which can be decomposed by the glycyrrhizic acid also has the function of resisting virus infection, and has the function of inhibiting the infection of oncogenic viruses such as hepatitis virus, EB virus and HIV;

s5, carrying out moxa smoking and drying treatment: and (4) putting the fabric processed in the step (S4) into a dryer for drying, adding wormwood into the dryer for treating for 30min, and smoking the wormwood at high temperature, so that the fabric can be promoted to be dried, the smell of the fabric can be kept fresh, and the fabric has the effects of calming the heart and tranquilizing the mind.

Preferably, the warp and weft yarn outer covering layers are internally wrapped with three yarn cores respectively, the structure of the warp and weft yarn outer covering layers is consistent with that of a cable, and a gap is reserved between the outer covering layers and the yarn cores; the single fiber length of the houttuynia cordata fiber, the mugwort fiber and the chrysanthemum fiber is 20-30mm, and the single fiber fineness is 20-30 mm; warp and weft yarn surrounding layer is inside all wrapping up three yarn cores separately, and the structure is unanimous with cable structure, has the clearance between surrounding layer and the yarn core, strengthens the gas permeability of surface fabric on the one hand, and on the other hand because the existence in clearance absorbs liquid more easily and promotes the surface fabric antibacterial effect in the soaking treatment process.

Preferably, the antibacterial liquid comprises 30-40 parts of decanoyl acetaldehyde, 20-35 parts of methyl nonyl ketone lauric acid, 15-25 parts of acetylcholine, 40-50 parts of choline, 30-45 parts of aloin, and decanoyl acetaldehyde, methyl nonyl ketone lauric acid, acetylcholine, choline and aloin all have a bactericidal effect.

Preferably, the preparation method of the antibacterial liquid comprises the steps of soaking the artemisia argyi, the houttuynia cordata and the aloe respectively in ethanol for 30min, wherein the ethanol amount is consistent with the amount of the artemisia argyi, the houttuynia cordata and the aloe, softening the artemisia argyi, the houttuynia cordata and the aloe after soaking, cracking cells, enabling the artemisia argyi, the houttuynia cordata and the aloe to contain decanoyl acetaldehyde and methyl nonyl ketone lauric acid, enabling the houttuynia cordata to contain acetylcholine and choline and the aloe to contain aloin and promoting extraction of effective substances, placing the soaked artemisia argyi, the houttuynia cordata and the aloe together with the ethanol into a crusher to be crushed, respectively collecting the liquid, centrifuging the liquid by a centrifuge to finally obtain three kinds of liquid, mixing the three kinds of liquid to obtain the antibacterial liquid, wherein the antibacterial liquid contains the ethanol, and the absorption and the maintenance of.

Preferably, the tea leaves are waste tea leaves after use, the tea leaves are fruitless Chinese wolfberry bud tea, and the catechin content of the fruitless Chinese wolfberry bud tea is three times that of common green tea.

Preferably, the high-pressure steamer comprises a steamer body, a rolling structure and a partition plate, wherein the rolling structure is used for uniformly steaming the fabric; the rolling structure comprises a first winding and unwinding unit and a second winding and unwinding unit; the first retractable unit is fixedly connected to the lower part of the left side wall in the pot body 1; the second retractable unit is fixedly connected above the right side wall inside the pot body; the first retractable unit and the second retractable unit have the same structure; the first winding and unwinding unit and the second winding unit are matched to enable the fabric to be wound back and forth, so that the fabric can be more fully contacted with ethanol in the high-pressure cooking process, the separation plate is positioned below the first winding and unwinding unit, the separation plate is placed on a limiting block on the side wall of the pot body, and the separation plate is in a step shape; vinasse is placed below the partition plate;

the first winding and unwinding unit comprises a first fixing seat, a first supporting block, a first winding roller and a first impeller; the two first fixing seats are fixedly arranged on the side wall of the pot body; one end of the first supporting block is hinged with the first fixing seat, a torsional spring is arranged at the hinged position, when no fabric exists in the first winding roller, the first supporting block is kept in a horizontal state under the action of the torsional spring, and when the fabric is wound on the first winding roller, the first supporting block inclines downwards under the action of gravity; the other end of the first supporting block is rotationally connected with the first winding roller; the first impeller is fixedly arranged on rotating shafts at two ends of the first wind-up roll; the first winding roller is used for winding the fabric to be treated;

a first fixing rod is fixedly connected below the first supporting block, the other end of the first fixing rod is rotatably connected with one end of a first intermediate rod, and the other end of the first intermediate rod is rotatably connected with the shaft end of a first piston rod; the side wall of the pot body is provided with a first piston cavity, the first piston cavity is positioned below the first fixing seat, the piston end of the first piston rod is connected in the first piston cavity in a sliding manner, the partition plate is provided with a first through hole, the first through hole is positioned below the first impeller, and a first pressure valve is arranged below the first through hole; a first sliding groove is formed in the partition plate and communicated with the first through hole, a first sliding block is arranged in the first sliding groove, and the first sliding groove is communicated with the first piston cavity through an air pipe; when the fabric is completely wound on the winding roller, the first supporting block inclines downwards due to the action of gravity, the first fixing rod moves along with the first supporting block, the first piston rod is pushed into the first piston cavity through the first middle rod, gas enters the first sliding groove from the gas pipe due to gas compression, the first sliding block is pushed out to block the first through hole, and the first through hole is sealed;

the second take-up and pay-off unit comprises a second fixing seat, a second supporting block, a second wind-up roll and a second impeller; the two second fixing seats are fixedly arranged on the side wall of the pot body; one end of the second supporting block is hinged with the second fixing seat, a torsional spring is arranged at the hinged position, and the other end of the second supporting block is rotatably connected with the second winding roller; the second impeller is fixedly arranged on rotating shafts at two ends of the second wind-up roll 223;

a second fixing rod is fixedly connected below the second supporting block, the other end of the second fixing rod is rotatably connected with one end of a second intermediate rod, and the other end of the second intermediate rod is rotatably connected with the shaft end of a second piston rod; the side wall of the pot body is provided with a second piston cavity, the second piston cavity is positioned below a second fixed seat, the piston end of the second piston rod is connected in the second piston cavity in a sliding manner, a second through hole is formed in the partition plate and positioned below the second impeller, and a second pressure valve is arranged below the second through hole; a second sliding groove is formed in the partition plate and communicated with the second through hole, a second sliding block is arranged in the second sliding groove, and the second sliding groove is communicated with a second piston cavity through an air pipe; the second take-up and pay-off unit is matched with the first take-up and pay-off unit for use, cloth is rolled on the second take-up roller, one end of fabric is pulled out and fixed on the first take-up roller, the second supporting block inclines downwards to drive the second fixing rod to move, the second piston rod is pushed towards the piston cavity through the second middle rod, at the moment, compressed gas enters the second sliding groove through the gas pipe to push the second sliding plate to block the second through hole, the second through hole is blocked, the first supporting block is kept horizontal because the fabric is not rolled on the first take-up roller, the first piston rod is in a pull-out state, the first sliding plate is sucked out and does not block the first through hole, when a high-pressure steamer continuously heats ethanol in vinasse to volatilize, the pressure of the partition plate is increased, when a certain degree is reached, the first pressure valve is opened, gas is sprayed out, the first impeller is pushed to rotate to start, when the rolling is completed, the first supporting block inclines downwards, the second supporting block recovers to the horizontal state, the first piston rod is in a compression state, the first sliding plate blocks the first through hole, the second piston rod is in a pull-out state, the second through hole is opened, when the next pressure of the partition plate reaches a certain degree, the second pressure valve is opened, gas is discharged to push the second impeller to rotate to start rolling the fabric, the next rolling is performed again after the rolling is completed, and the first winding and unwinding unit and the second winding and unwinding unit reciprocate to enable the fabric to be wound in a reciprocating mode and contact with ethanol more fully.

The invention has the following beneficial effects:

1. the invention relates to a preparation method of an antibacterial blended fabric, which is characterized in that a first bamboo charcoal fiber core-spun yarn is spun by a vortex spinning process by taking houttuynia fiber and mugwort fiber spirally wound as core filaments and bamboo charcoal fiber as an outer wrapping layer to prepare warp; spirally winding folium Artemisiae Argyi fiber and flos Chrysanthemi fiber as core filament, and using bamboo charcoal fiber as outer cladding, and spinning into number two bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain weft; blending the first bamboo charcoal fiber core-spun yarn and the second bamboo charcoal fiber core-spun yarn to form grey cloth; the air permeability of the fabric is improved;

2. according to the preparation method of the antibacterial blended fabric, the fabric processed in S3 is placed into a high-pressure steamer to be sealed and steamed under high pressure to be blocked, distiller 'S grains are placed at the bottom of the high-pressure steamer, the fabric processed in S3 is placed above the distiller' S grains, the fabric is promoted to absorb antibacterial substances through high-temperature ethanol gas which is sealed and evaporated, the antibacterial substances are stored in the fabric for a long time, and meanwhile, the ethanol promotes glycyrrhizic acid to decompose glycyrrhetinic acid which is beneficial to sterilization and inflammation diminishing, so that the antibacterial, inflammation diminishing and sterilizing functions of the fabric are further improved.

Drawings

The invention will be further explained with reference to the drawings.

FIG. 1 is a medium experimental group of the bacterial culture experiment of the present invention;

FIG. 2 is a line graph showing the change of the bacterial count in the same time period in different experimental groups according to the present invention;

FIG. 3 is a schematic view of an autoclave body according to the present invention;

FIG. 4 is a top view of the body of the autoclave of the present invention;

FIG. 5 is an enlarged view of a portion of FIG. 3 at A;

FIG. 6 is a partial enlarged view at B in FIG. 3;

FIG. 7 is a glycyrrhizic acid molecular model;

wherein: the pot body 1, the rolling structure 2, the partition plate 3, the first retracting unit 21, the second retracting unit 22, the first fixing seat 211, the first supporting block 212, the first winding roller 213, the first impeller 214, the first fixing rod 215, the first intermediate rod 216, the first piston rod 217, the first piston cavity 218, the first through hole 4, the first pressure valve 5, the first sliding groove 6, the first sliding block 7, the second fixing seat 221, the second supporting block 222, the second winding roller 223, the second impeller 224, the second fixing rod 225, the second intermediate rod 226, the second piston rod 227, the second piston cavity 228, the second through hole 8, the second pressure valve 10, the second sliding groove 11 and the second sliding block 12.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1 to 7, a preparation method of an antibacterial blended fabric is characterized by comprising the following steps: the method comprises the following steps:

s1, weaving the fabric: the blended fabric is formed by interweaving warp yarns and weft yarns; spirally winding herba Houttuyniae fiber and folium Artemisiae Argyi fiber as core filament, and using bamboo charcoal fiber as outer wrapping layer, and spinning into bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain warp; spirally winding folium Artemisiae Argyi fiber and flos Chrysanthemi fiber as core filament, and using bamboo charcoal fiber as outer cladding, and spinning into number two bamboo charcoal fiber core-spun yarn by vortex spinning process to obtain weft; blending the first bamboo charcoal fiber core-spun yarn and the second bamboo charcoal fiber core-spun yarn to form grey cloth; oiling and sizing the grey cloth; the medicinal components of the leaf and stem parts of the houttuynia cordata mainly contain decanoyl acetaldehyde and methyl nonyl ketone lauric acid, the decanoyl acetaldehyde and methyl nonyl ketone lauric acid have strong antibacterial effects on staphylococcus and filamentous bacteria, the smell of the mugwort has the calming effects of stabilizing emotion and relaxing the body and mind, and the medicinal components have the effects of stabilizing emotion and reducing pain for serious burn patients, the main components of the mugwort comprise 1, 8-ammonia tree brain, alpha-ketone, acetylcholine, choline and the like, the medicinal components have the effects of resisting bacteria and diminishing inflammation, resisting allergy and promoting blood circulation, and the bamboo charcoal fiber has good air permeability and an antibacterial effect; the main components of the wormwood are glycyrrhizin and glycyrrhizic acid with sweet taste, the sweet taste of the wormwood is 150 times of that of cane sugar, and glycyrrhetinic acid, glucuronic acid, flavonoid glycoside and the like are generated after decomposition; it has anti-inflammatory, anti-allergic, antiulcer, and toxic materials clearing away effects.

S2, desizing and refining: and (3) putting the grey cloth in the step (S1) into a household drum washing machine for desizing and refining, wherein the specific conditions are as follows: the pH value of the desizing bath is 4-6, and the refining agent: 1-2g/L, bath ratio: 1: (9-12), temperature: 70-90 ℃, time: 10-15 min; the fabric is placed into a drum washing machine for desizing and refining, the fabric can be kneaded in the treatment process, the softness and comfort of the fabric are guaranteed, gaps among warps and wefts can be enlarged, the air permeability of the fabric is improved, the fabric can be dewatered and dried after treatment, and preparation is made for next soaking treatment.

S3, soaking treatment: and (3) putting the fabric processed in the step (S2) into an ultrasonic cleaning machine for soaking treatment, wherein the specific requirements are as follows: 10-20 parts of an antibacterial solution, 6-8 parts of tea and 7-9 parts of pomegranate peel are added into an ultrasonic cleaning machine; the ultrasonic frequency is 100-130 KHz; controlling the temperature at 60-80 ℃; the treatment time is 20-30 min; air is introduced into the ultrasonic cleaning machine through an air pipe; the fabric dehydrated in the S2 is soaked to be more beneficial to the absorption of the fabric to the antibacterial liquid, and the tea leaves contain catechin which has the inhibiting effect on microorganisms such as streptococcus, staphylococcus aureus and the like and also has a plurality of medicinal functions such as antivirus, antifungal, detoxification and anticancer and the like; the pomegranate rind has strong antibacterial effect; under the action of ultrasonic wave, the tea can be rapidly broken to separate out catechin-containing juice and promote absorption of the fabric.

S4, blocking processing: putting the fabric processed in the step S3 into an autoclave for sealed high-pressure cooking for blocking, putting vinasse into the bottom of the autoclave, putting the fabric processed in the step S3 above the vinasse, sealing the autoclave, controlling the pressure between 100KPa and 156KPa, controlling the temperature at 115 ℃ and 180 ℃, and controlling the processing time at 15-25 min; the vinasse is steamed under high pressure, so that the vinasse can be promoted to volatilize ethanol gas, the ethanol gas can wrap the fabric in a high-pressure steamer, and the ethanol can effectively seal the components in the antibacterial liquid, the tea precipitation liquid and the pomegranate peel precipitation liquid absorbed by the fabric in S3 in the fabric, so that the fabric is ensured to have long-acting antibacterial and bactericidal effects; simultaneously, the ethanol can effectively promote the decomposition of glycyrrhizic acid in the wormwood fiber under the action of high temperature, the glycyrrhetinic acid which can be decomposed by the glycyrrhizic acid also has the function of resisting virus infection, and has the function of inhibiting the infection of oncogenic viruses such as hepatitis virus, EB virus and HIV;

s5, carrying out moxa smoking and drying treatment: and (4) putting the fabric processed in the step (S4) into a dryer for drying, adding wormwood into the dryer for treating for 30min, and smoking the wormwood at high temperature, so that the fabric can be promoted to be dried, the smell of the fabric can be kept fresh, and the fabric has the effects of calming the heart and tranquilizing the mind.

Three yarn cores are respectively wrapped inside the warp and weft yarn outer wrapping layers, the structure of the warp and weft yarn outer wrapping layers is consistent with that of the cable, and a gap is reserved between the outer wrapping layers and the yarn cores; the single fiber length of the houttuynia cordata fiber, the mugwort fiber and the chrysanthemum fiber is 20-30mm, and the single fiber fineness is 20-30 mm; warp and weft yarn surrounding layer is inside all wrapping up three yarn cores separately, and the structure is unanimous with cable structure, has the clearance between surrounding layer and the yarn core, strengthens the gas permeability of surface fabric on the one hand, and on the other hand because the existence in clearance absorbs liquid more easily and promotes the surface fabric antibacterial effect in the soaking treatment process.

The antibacterial liquid comprises 30-40 parts of decanoyl acetaldehyde, 20-35 parts of methyl nonyl ketone lauric acid, 15-25 parts of acetylcholine, 40-50 parts of choline, 30-45 parts of aloin, decanoyl acetaldehyde, methyl nonyl ketone lauric acid, acetylcholine, choline and aloin, and has a bactericidal effect.

The preparation method of the antibacterial liquid comprises the steps of soaking the artemisia argyi, the houttuynia cordata and the aloe respectively in ethanol for 30min, wherein the ethanol amount is consistent with the amount of the artemisia argyi, the houttuynia cordata and the aloe, softening the artemisia argyi, the houttuynia cordata and the aloe after soaking, cracking cells, containing decanoyl acetaldehyde and methyl nonyl ketone lauric acid in the artemisia argyi, the houttuynia cordata contains acetylcholine and choline, and the aloe contains aloin and promoting extraction of effective substances.

The tea leaves are waste tea leaves after use, the tea leaves are fruitless Chinese wolfberry bud tea, and the catechin content of the fruitless Chinese wolfberry bud tea is three times that of common green tea.

The high-pressure steamer comprises a steamer body 1, a rolling structure 2 for uniformly steaming the fabric and a partition plate 3; the rolling structure 2 comprises a first winding and unwinding unit 21 and a second winding and unwinding unit 22; the first retractable unit 21 is fixedly connected to the lower part of the left side wall in the pot body 1; the second retractable unit 22 is fixedly connected above the right side wall inside the pot body 1; the first winding and unwinding unit 21 and the second winding and unwinding unit 22 have the same structure; the first winding and unwinding unit 21 and the second winding and unwinding unit 22 are matched to enable the fabric to be wound back and forth, so that the fabric can be more fully contacted with ethanol in the high-pressure cooking process, the separation plate 3 is positioned below the first winding and unwinding unit 21, the separation plate 3 is placed on a limiting block on the side wall of the pot body 1, and the separation plate 3 is in a stepped shape; lees are placed below the partition plate 3;

the first winding and unwinding unit 21 comprises a first fixed seat 211, a first supporting block 212, a first winding roller 213 and a first impeller 214; the two first fixing seats 211 are fixedly arranged on the side wall of the pot body 1; one end of the first supporting block 212 is hinged with the first fixing seat 211, a torsion spring is arranged at the hinged position, when no fabric exists in the first winding roller 213, the first supporting block 212 is kept in a horizontal state under the action of the torsion spring, and when the fabric is wound on the first winding roller 213, the first supporting block 212 inclines downwards under the action of gravity; the other end of the first supporting block 212 is rotatably connected with a first winding roller 213; the first impeller 214 is fixedly arranged on rotating shafts at two ends of the first winding roller 213; the first winding roller 213 is used for winding the fabric to be treated;

a first fixing rod 215 is fixedly connected below the first supporting block 212, the other end of the first fixing rod 215 is rotatably connected with one end of a first intermediate rod 216, and the other end of the first intermediate rod 216 is rotatably connected with the shaft end of a first piston rod 217; a first piston cavity 218 is formed in the side wall of the pot body 1, the first piston cavity 218 is located below the first fixing seat 211, the piston end of the first piston rod 217 is connected in the first piston cavity 218 in a sliding mode, a first through hole 4 is formed in the partition plate 3, the first through hole 4 is located below the first impeller 214, and a first pressure valve 5 is installed below the first through hole 4; a first sliding groove 6 is formed in the partition plate 3, the first sliding groove 6 is communicated with the first through hole 4, a first sliding block 7 is arranged in the first sliding groove 6, and the first sliding groove 6 is communicated with the first piston cavity 218 through an air pipe; when the fabric is completely wound on the first winding roller 213, the first supporting block 212 inclines downwards due to the action of gravity, the first fixing rod 215 moves along with the first supporting block 212, the first piston rod 217 is pushed into the first piston cavity 218 through the first intermediate rod 216, gas enters the first sliding groove 6 through a gas pipe due to gas compression, the first sliding block 7 is pushed out to block the first through hole 4, and the first through hole 4 is sealed at the moment;

the second winding and unwinding unit 22 comprises a second fixing seat 221, a second supporting block 222, a second winding roller 223 and a second impeller 224; the two second fixing seats 221 are fixedly arranged on the side wall of the pot body 1; one end of the second supporting block 222 is hinged with the second fixing seat 221, a torsion spring is arranged at the hinged position, and the other end of the second supporting block 222 is rotatably connected with the second winding roller 223; the second impeller 224 is fixedly arranged on rotating shafts at two ends of the second wind-up roll 223;

a second fixing rod 225 is fixedly connected below the second support block 222, the other end of the second fixing rod 225 is rotatably connected with one end of a second intermediate rod 226, and the other end of the second intermediate rod 226 is rotatably connected with the shaft end of a second piston rod 227; a second piston cavity 228 is formed in the side wall of the pot body 1, the second piston cavity 228 is located below a second fixing seat 221, the piston end of the second piston rod 227 is connected in the second piston cavity 228 in a sliding mode, a second through hole 8 is formed in the partition plate 3, the second through hole 8 is located below the second impeller 224, and a second pressure valve 10 is installed below the second through hole 8; a second sliding groove 11 is formed in the partition plate 3, the second sliding groove 11 is communicated with a second through hole 8, a second sliding block 12 is arranged in the second sliding groove 11, and the second sliding groove 11 is communicated with a second piston cavity 228 through an air pipe; the second retracting unit 22 is used in cooperation with the first retracting unit 21, cloth is wound on a second winding roller 223, one end of fabric is pulled out and fixed on a first winding roller 213, at the moment, a second supporting block 222 inclines downwards to drive a second fixing rod 225 to move, a second piston rod 227 is pushed towards a second piston cavity 228 through a second intermediate rod 226, at the moment, compressed gas enters a second sliding groove 11 through an air pipe, a second sliding block 12 is pushed to block a second through hole 8, at the moment, the second through hole 8 is blocked, as the fabric is not wound on the first winding roller 213, the first supporting block 212 is kept horizontal, at the moment, the first piston rod 217 is in a pulled-out state, a first sliding block 7 is sucked out and does not block a first through hole 4, when ethanol in a high-pressure steamer is continuously heated and volatilizes, the pressure below a partition plate 3 is increased, when a certain degree is reached, a first pressure valve is opened, and the gas is sprayed out, promote impeller 214 to rotate and begin to carry out the rolling with material on No. two wind-up rolls 223, when the rolling is accomplished, a supporting shoe 212 downward sloping, No. two supporting shoes 222 resume the level, piston rod 217 is in compression state this moment, sliding plate 212 blocks up the through-hole, piston rod 227 is in the state of pulling out No. two, No. two through-holes 8 are opened, when 3 next pressure of division board reach the certain degree, No. two pressure valve 10 are opened, gas discharge promotes No. two impeller 224 rotations and begins the rolling surface fabric, when the rolling is accomplished carry out the next rolling again, No. one receive and release unit 21 and No. two receive and release unit 21 reciprocating motion, make the reciprocal rolling of surface fabric, it is more abundant with the ethanol contact.

In order to verify the test effect of the blended fabric, the following test operations of examples 1-2 were carried out by the personnel related to the application:

and (3) test environment: simultaneously, a room with the same orientation, the same lighting and the constant temperature of 25 ℃ and normal ventilation is adopted, and the detection form is as follows: every 2 days, a plurality of culture dishes with 10 initial bacteria number are prepared, the number of strains is 1, a plurality of experimental mice with wounds under the same conditions are prepared, and the bacterial number change and the experimental wound healing conditions of different experimental groups are detected.

Test equipment: a bacteria quantity rapid detector and a microscope.

Description of experimental groups: blank group: for normal medical gauze, experimental group 1: the fabric manufactured by the preparation method is adopted; experimental group 2: the fabric adopting the method of the invention but not carrying out high-pressure steaming of the vinasse; experimental group 3: the method of the invention adopts ethanol to directly soak the fabric which is not steamed under high pressure by using vinasse; experimental group 4: the bamboo charcoal fiber fabric is directly used by adopting the preparation method of the invention without adopting a core-spun yarn process.

And (3) test results: the number and species of bacteria in different experimental groups were measured for 8 days as shown in Table 1.

Table 1-14 days for different experimental fabrics to wrap the change of the bacterial count in each culture dish

Note: according to the experimental data, the preparation method of the fabric can effectively inhibit the growth of bacteria and effectively prevent the generation of bacteria.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.