阅读说明：本技术 一种基于单层磁屏蔽和双层隔热的光纤陀螺仪及装配方法 (Optical fiber gyroscope based on single-layer magnetic shielding and double-layer heat insulation and assembling method ) 是由 王继林 孟祥涛 张永生 郭万超 左明璐 杨强 于 2019-09-24 设计创作，主要内容包括：一种基于单层磁屏蔽和双层隔热的光纤陀螺仪及装配方法,属于惯性测量技术领域,通过采用把光源、探测器等热源安装在光纤陀螺仪结构本体外部,实现与光纤陀螺仪内部热量的物理隔离；通过采用隔热环设计,实现耦合器、Y波导、无骨架浸胶光纤环与磁屏蔽桶热量的物理隔离；通过采用隔热环设计,实现光纤陀螺仪结构件热量与磁屏蔽桶的物理隔离；通过建立热力学分析模型,开展温度循环条件下热性能的分析和计算；确保了光纤陀螺仪温度性能的稳定性。通过采用钴基非晶材料制作磁屏蔽桶实现提高光纤陀螺仪磁屏蔽性能的目的；通过采用钴基非晶材材料制作磁屏蔽桶、磁屏蔽网实现光纤陀螺仪全空间、全器件磁屏蔽的目的。(A fiber optic gyroscope based on single-layer magnetic shielding and double-layer heat insulation and an assembly method belong to the technical field of inertial measurement, and the physical isolation from the internal heat of the fiber optic gyroscope is realized by installing heat sources such as a light source, a detector and the like outside a structure body of the fiber optic gyroscope; by adopting the design of the heat insulation ring, the physical isolation of the coupler, the Y waveguide, the frameless gumming optical fiber ring and the heat of the magnetic shielding barrel is realized; by adopting the design of the heat insulation ring, the physical isolation of the heat of the structural part of the optical fiber gyroscope and the magnetic shielding barrel is realized; carrying out analysis and calculation of thermal performance under a temperature cycle condition by establishing a thermodynamic analysis model; the stability of the temperature performance of the optical fiber gyroscope is ensured. The purpose of improving the magnetic shielding performance of the optical fiber gyroscope is achieved by manufacturing the magnetic shielding barrel by using the cobalt-based amorphous material; the purpose of magnetic shielding of the whole space and the whole device of the optical fiber gyroscope is realized by adopting a cobalt-based amorphous material to manufacture a magnetic shielding barrel and a magnetic shielding net.)

1. A fiber optic gyroscope based on single-layer magnetic shielding and double-layer heat insulation is characterized by comprising a fiber ring, a coupler, a Y waveguide, a detector, a light source, a fiber ring heat insulation ring, a magnetic shielding barrel heat insulation ring, a structure body and a bottom cover;

the optical fiber ring, the coupler and the Y waveguide are all arranged in the magnetic shielding barrel; the coupler and the Y waveguide are fixed on a base of the magnetic shielding barrel, the optical fiber ring is fixed in the magnetic shielding barrel in an interference fit mode, and the side faces, close to two ends of the magnetic shielding barrel, of the optical fiber ring are provided with the optical fiber ring heat insulation rings;

the structure body and the bottom cover are connected to form a second whole with a cavity; installing the optical fiber ring, the coupler, the Y waveguide and the magnetic shielding barrel as a first whole in the cavity, wherein the side surfaces of the first whole, which are close to two ends of the cavity, are provided with the magnetic shielding barrel heat insulation rings; the first whole and the structure body are in interference fit;

the detector and the light source are both located outside the second whole; all connecting optical fibers among the optical fiber ring, the coupler, the Y waveguide, the detector and the light source are coated with a magnetic shielding net;

the wall thicknesses of the base of the magnetic shielding barrel and the magnetic shielding barrel are equal to the thickness delta of the upper cover of the magnetic shielding barrel,

δ＝(b-a)/2

in the formula, b is the outer diameter of the magnetic shielding barrel, and a is the inner diameter of the magnetic shielding barrel; wherein a and b satisfy the following conditions:

in the formula, mu_rIs the relative magnetic permeability of the magnetic shielding material.

2. The fiber optic gyroscope according to claim 1, wherein the fiber optic ring is a frameless, dipped fiber optic ring.

3. The fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation of claim 1, wherein the coupler and the Y waveguide are fixed on a base of the magnetic shielding barrel through epoxy glue.

4. The fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation of claim 1, wherein the fiber ring thermal insulation ring and the magnetic shielding barrel thermal insulation ring are both made of bakelite epoxy glass cloth.

5. The fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation of claim 1, wherein the magnetic shielding mesh is made of iron-nickel alloy or cobalt-based soft magnetic amorphous alloy.

6. The fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation of claim 1, wherein the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel are both provided with tooth mouths for connecting the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel.

7. An assembling method of a fiber optic gyroscope based on single-layer magnetic shielding and double-layer heat insulation is characterized by comprising the following steps:

s1, installing optical fiber ring heat insulation rings on two side faces of the optical fiber ring, and then placing the optical fiber ring and the magnetic shielding barrel into a base of the magnetic shielding barrel in an interference fit manner;

s2, installing the coupler and the Y waveguide in the base of the magnetic shielding barrel, then welding the optical fiber among the optical fiber ring, the coupler and the Y waveguide, welding one end of the coupler connected with the Y waveguide, welding one end of the Y waveguide connected with the optical fiber ring, and welding the other end of the Y waveguide connected with the optical fiber ring;

s3, enabling the optical fiber connected with the detector on the coupler and the optical fiber connected with the light source on the coupler to penetrate out of the wire outlet hole of the upper cover of the magnetic shielding barrel, and then connecting the upper cover of the magnetic shielding barrel with the base of the magnetic shielding barrel; the optical fiber ring, the coupler, the Y waveguide and the magnetic shielding barrel are taken as a first whole;

s4, installing magnetic shielding barrel heat insulation rings on two side faces of the first whole, and then placing the first whole and the structure body into an interference fit; the optical fiber connected with the detector on the coupler and the optical fiber connected with the light source on the coupler are both led out through the wire outlet hole on the bottom cover, and then the bottom cover is connected with the structure body;

s5, fusing the detector with the optical fiber led out from the coupler, fusing the light source with the optical fiber led out from the coupler, and installing a magnetic shielding net on all the optical fibers outside the bottom cover;

the wall thicknesses of the base of the magnetic shielding barrel and the magnetic shielding barrel are equal to the thickness delta of the upper cover of the magnetic shielding barrel,

δ＝(b-a)/2

in the formula, b is the outer diameter of the magnetic shielding barrel, and a is the inner diameter of the magnetic shielding barrel; wherein a and b satisfy the following conditions:

in the formula, mu_rIs the relative magnetic permeability of the magnetic shielding material.

8. The method for assembling the fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation of claim 7, wherein the coupler and the Y waveguide are fixed on the base of the magnetic shielding barrel through epoxy glue.

9. The method for assembling the fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation according to claim 7 or 8, wherein the fiber ring thermal insulation ring and the magnetic shielding barrel thermal insulation ring are both made of bakelite epoxy glass cloth.

10. The assembly method of the fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation according to claim 7 or 8, characterized in that the magnetic shielding mesh is made of iron-nickel alloy or cobalt-based soft magnetic amorphous alloy.

11. The assembly method of the fiber optic gyroscope based on single-layer magnetic shielding and double-layer thermal insulation of claim 7 or 8, wherein the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel are both provided with tooth mouths for connecting the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel.

Technical Field

The invention relates to a single-layer magnetic shielding and double-layer heat insulation based optical fiber gyroscope and an assembly method thereof, in particular to a single-layer magnetic shielding and double-layer heat insulation optical fiber gyroscope for posture control of rockets, missiles and spacecrafts, and belongs to the technical field of inertia measurement.

Background

With the continuous development of rocket, missile and spacecraft application technologies, the reliability requirements on the rocket, the missile and the spacecraft are continuously improved. The product performance is generally required to be stable and reliable within 10-15 years. The optical fiber gyroscope is used as an important measurement component of a control system of a rocket, a missile and a spacecraft, is applied to the rocket, the missile and the spacecraft more and more widely, and the reliability of the performance of the optical fiber gyroscope directly influences the use reliability of the rocket, the missile and the spacecraft.

The optical fiber gyroscope consists of five optical devices including a light source, a detector, a coupler, a Y waveguide and a frameless gumming optical fiber ring and a mechanical structure for supporting the optical devices; the light source and the detector can generate a large amount of heat energy when working, the coupler, the Y waveguide and the frameless impregnated optical fiber ring do not generate heat when working, and the changed heat can directly influence the performance of the light wave transmitted in the coupler, the Y waveguide and the frameless impregnated optical fiber ring, so that the performance of the high-precision and high-reliability optical fiber gyroscope is unstable, even the performance is reduced, and therefore the heat insulation design of the optical fiber gyroscope is an important technical parameter of the high-precision and high-reliability optical fiber gyroscope.

The geomagnetism or other magnetostatic and changing magnetic fields are another important factor influencing the optical wave parameters of the optical fiber gyroscope, also called magneto-optical Faraday effect, and can deflect the optical wave transmission direction to cause the performance of the optical fiber gyroscope to be reduced, so that the magnetostatic shielding design index is an important technical parameter of the optical fiber gyroscope with high precision and high reliability.

The existing thermal insulation design of the optical fiber gyroscope has the following defects:

1) the performance of the existing optical fiber gyroscope is reduced when the environmental temperature changes greatly (generally, the temperature-dependent variable is more than 5 ℃/h), temperature performance parameter compensation is mainly carried out by adopting a temperature modeling method, and the temperature modeling needs to occupy equipment and spend much time, so that the development period is prolonged.

2) The existing optical fiber gyroscope has no special heat insulation design, and an optical device and the surrounding environment do not form effective physical isolation, so that the performance of a product is directly influenced when the temperature of the external environment changes.

3) All devices in the existing optical fiber gyroscope are fixed in a structure body, and the performance of partial optical devices is reduced due to the heat generated inside the optical fiber gyroscope, so that the technical indexes of the whole optical fiber gyroscope can not meet the design requirements.

4) In the existing optical fiber gyroscope, a detector is fixed on a circuit board, and because the circuit board has larger thermal resistance compared with a metal material, heat generated during working can not be well and timely transmitted out, so that the temperature of the detector works in a higher environment for a long time, and the service life of a product is directly influenced.

5) In the design process of the existing optical fiber gyroscope, a thermal analysis and calculation model under the temperature circulation condition is not available, so that the thermal performance is uncontrollable.

6) The magnetic shielding design of the existing optical fiber gyroscope has the following defects:

a. currently, the fiber optic gyroscope uses an iron-nickel alloy (density: 8.75 g/m)³) And the material is subjected to magnetic shielding, so that the density of the material is higher, and the weight index of the product is increased.

b. At present, the optical fiber gyroscope adopts a mode of manufacturing an iron-nickel alloy into an upper cover and a lower cover to realize magnetic shielding, the magnetic shielding of a whole space and a whole device is not realized, and the shielding effect of the whole optical fiber gyroscope is poor.

c. In order to meet the requirement of aerospace product thermal control indexes, the current optical fiber gyroscope iron-nickel alloy structural shell is subjected to paint spraying treatment, and the magnetic shielding performance of the iron-nickel alloy is reduced by a deoxidation treatment process on the surface of the structure before paint spraying.

d. At present, the optical fiber gyroscope uses the iron-nickel alloy as a structural shell, and the surface of the iron-nickel alloy is formed with metal print after heat treatment, so the optical fiber gyroscope is very unattractive.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, and the optical fiber gyroscope based on single-layer magnetic shielding and double-layer heat insulation and the assembling method are provided, wherein the physical isolation from the internal heat of the optical fiber gyroscope is realized by installing heat sources such as a light source, a detector and the like outside the structural body of the optical fiber gyroscope; by adopting the design of the heat insulation ring, the physical isolation of the coupler, the Y waveguide, the frameless gumming optical fiber ring and the heat of the magnetic shielding barrel is realized; by adopting the design of the heat insulation ring, the physical isolation of the heat of the structural part of the optical fiber gyroscope and the magnetic shielding barrel is realized; the design that the detector and the light source are fixed on the fiber-optic gyroscope combined structure is adopted, so that the effective transmission of the heat of the power device is realized; carrying out analysis and calculation of thermal performance under a temperature cycle condition by establishing a thermodynamic analysis model; the stability of the temperature performance of the optical fiber gyroscope is ensured. The magnetic shielding barrel is made of a cobalt-based amorphous material, so that the purpose of reducing the weight of the optical fiber gyroscope is achieved; the purpose of improving the magnetic shielding performance of the optical fiber gyroscope is achieved by manufacturing the magnetic shielding barrel by using the cobalt-based amorphous material; the purpose of magnetic shielding of the whole space and the whole device of the optical fiber gyroscope is realized by adopting a cobalt-based amorphous material to manufacture a magnetic shielding barrel and a magnetic shielding net.

The purpose of the invention is realized by the following technical scheme:

a fiber optic gyroscope based on single-layer magnetic shielding and double-layer heat insulation comprises a fiber ring, a coupler, a Y waveguide, a detector, a light source, a fiber ring heat insulation ring, a magnetic shielding barrel heat insulation ring, a structure body and a bottom cover;

the optical fiber ring, the coupler and the Y waveguide are all arranged in the magnetic shielding barrel; the coupler and the Y waveguide are fixed on a base of the magnetic shielding barrel, the optical fiber ring is fixed in the magnetic shielding barrel in an interference fit mode, and the side faces, close to two ends of the magnetic shielding barrel, of the optical fiber ring are provided with the optical fiber ring heat insulation rings;

the structure body and the bottom cover are connected to form a second whole with a cavity; installing the optical fiber ring, the coupler, the Y waveguide and the magnetic shielding barrel as a first whole in the cavity, wherein the side surfaces of the first whole, which are close to two ends of the cavity, are provided with the magnetic shielding barrel heat insulation rings; the first whole and the structure body are in interference fit;

the detector and the light source are both located outside the second whole; all connecting optical fibers among the optical fiber ring, the coupler, the Y waveguide, the detector and the light source are coated with a magnetic shielding net;

the wall thicknesses of the base of the magnetic shielding barrel and the magnetic shielding barrel are equal to the thickness delta of the upper cover of the magnetic shielding barrel,

δ＝(b-a)/2

in the formula, b is the outer diameter of the magnetic shielding barrel, and a is the inner diameter of the magnetic shielding barrel; wherein a and b satisfy the following conditions:

in the formula, mu_rIs the relative magnetic permeability of the magnetic shielding material.

Preferably, the optical fiber ring is a frameless impregnated optical fiber ring.

Preferably, the coupler and the Y waveguide are fixed on the base of the magnetic shielding barrel through epoxy glue.

Preferably, the optical fiber ring heat-insulating ring and the magnetic shielding barrel heat-insulating ring are both made of bakelite epoxy glass cloth plates.

Preferably, the magnetic shielding net is made of iron-nickel alloy or cobalt-based soft magnetic amorphous alloy.

Preferably, the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel are both provided with tooth mouths for connecting the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel.

An assembling method of a fiber optic gyroscope based on single-layer magnetic shielding and double-layer heat insulation comprises the following steps:

s1, installing optical fiber ring heat insulation rings on two side faces of the optical fiber ring, and then placing the optical fiber ring and the magnetic shielding barrel into a base of the magnetic shielding barrel in an interference fit manner;

s2, installing the coupler and the Y waveguide in the base of the magnetic shielding barrel, then welding the optical fiber among the optical fiber ring, the coupler and the Y waveguide, welding one end of the coupler connected with the Y waveguide, welding one end of the Y waveguide connected with the optical fiber ring, and welding the other end of the Y waveguide connected with the optical fiber ring;

s3, enabling the optical fiber connected with the detector on the coupler and the optical fiber connected with the light source on the coupler to penetrate out of the wire outlet hole of the upper cover of the magnetic shielding barrel, and then connecting the upper cover of the magnetic shielding barrel with the base of the magnetic shielding barrel; the optical fiber ring, the coupler, the Y waveguide and the magnetic shielding barrel are taken as a first whole;

s4, installing magnetic shielding barrel heat insulation rings on two side faces of the first whole, and then placing the first whole and the structure body into an interference fit; the optical fiber connected with the detector on the coupler and the optical fiber connected with the light source on the coupler are both led out through the wire outlet hole on the bottom cover, and then the bottom cover is connected with the structure body;

s5, fusing the detector with the optical fiber led out from the coupler, fusing the light source with the optical fiber led out from the coupler, and installing a magnetic shielding net on all the optical fibers outside the bottom cover;

the wall thicknesses of the base of the magnetic shielding barrel and the magnetic shielding barrel are equal to the thickness delta of the upper cover of the magnetic shielding barrel,

δ＝(b-a)/2

in the formula, b is the outer diameter of the magnetic shielding barrel, and a is the inner diameter of the magnetic shielding barrel; wherein a and b satisfy the following conditions:

in the formula, mu_rIs the relative magnetic permeability of the magnetic shielding material.

Preferably, the coupler and the Y waveguide are fixed on the base of the magnetic shielding barrel through epoxy glue.

Preferably, the optical fiber ring heat-insulating ring and the magnetic shielding barrel heat-insulating ring are both made of bakelite epoxy glass cloth plates.

Preferably, the magnetic shielding net is made of iron-nickel alloy or cobalt-based soft magnetic amorphous alloy.

Preferably, the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel are both provided with tooth mouths for connecting the base of the magnetic shielding barrel and the upper cover of the magnetic shielding barrel.

Compared with the prior art, the invention has the following beneficial effects:

(1) the invention installs the coupler, the Y waveguide, the frameless gumming optical fiber ring and other devices without heat sources into the optical fiber gyroscope, thereby realizing the purpose that the performance is not influenced by the internal heat;

(2) according to the invention, the power devices such as the light source and the detector are arranged outside the structure of the optical fiber gyroscope body, and the light source and the detector are fixed on the structure body of the optical fiber gyroscope combined system through the fastening piece, so that the effective transmission of the heat of the power devices is realized, and the heat radiation effect is better than that of the power devices welded on a circuit board;

(3) the magnetic shielding barrel is made of the cobalt-based amorphous soft magnetic material, so that the single-layer shielding of the optical fiber gyroscope is realized;

(4) according to the invention, the cobalt-based amorphous soft magnetic material is adopted to manufacture the magnetic shielding barrel, so that the aim of reducing the weight compared with the optical fiber gyroscope adopting iron-nickel alloy as the shielding material is fulfilled;

(5) according to the invention, the cobalt-based amorphous soft magnetic material is adopted to manufacture the magnetic shielding barrel, so that the purpose of improving the magnetic shielding effect is realized compared with the optical fiber gyroscope adopting iron-nickel alloy as the shielding material;

(6) the optical fiber ring is fixed in the magnetic shielding barrel by adopting the heat insulation ring, so that the heat insulation of the optical fiber ring is realized; the optical fiber ring is fixed in the magnetic shielding barrel by adopting the heat insulation ring, so that the optical fiber ring is fixed without a fastener;

(7) the magnetic shielding barrel is fixed in the optical fiber gyroscope structure body by adopting the heat insulation ring, so that the heat insulation of the magnetic shielding barrel is realized;

(8) according to the invention, the magnetic shielding barrel is fixed in the optical fiber gyroscope structure body by adopting the heat insulation ring, so that the magnetic shielding barrel is fixed without a fastener;

(9) the optical fiber gyroscope is double-layer heat insulation by adopting the optical fiber ring to insulate heat from the magnetic shielding barrel and adopting the magnetic shielding barrel to insulate heat from the optical fiber gyroscope structure body;

(10) the coupler and the Y waveguide are fixed in the magnetic shielding barrel by adopting epoxy glue, so that the coupler and the Y waveguide are fixed without fasteners;

(11) the invention realizes the magnetic shielding of the external light source, the detector and the corresponding optical fiber of the optical fiber gyroscope by adopting the magnetic shielding net;

(12) the invention realizes the integral seamless magnetic shielding of the optical fiber gyroscope light source, the detector, the coupler, the Y waveguide, the frameless gumming optical fiber ring and the corresponding optical fiber by adopting the magnetic shielding barrel and the magnetic shielding net;

(13) the invention realizes the electromagnetic shielding of the Y waveguide and the corresponding lead by adopting the electromagnetic shielding net;

(14) according to the invention, the electromagnetic shielding is realized by designing the structural body into a scheme of barrel and mounting cover.

Drawings

FIG. 1 is a schematic view of a frameless impregnated optical fiber ring according to the present invention;

FIG. 2 is a schematic view of an optical fiber ring thermal isolation ring of the present invention;

FIG. 3 is a schematic view of the magnetic shield can base of the present invention;

FIG. 4 is a schematic view of the upper cover of the magnetic shielding bucket of the present invention;

FIG. 5 is a schematic view of the heat insulating ring of the magnetic shielding barrel of the present invention;

FIG. 6 is a schematic diagram of a structure body of the optical fiber gyroscope according to the present invention;

FIG. 7 is a schematic bottom view of the structure of the optical fiber gyroscope of the present invention;

FIG. 8 is a schematic view of a fiber optic ring incorporating an insulating ring according to the present invention;

FIG. 9 is a schematic view of the present invention with the fiber optic ring mounted to the thermal isolation ring mounted to the magnetic shield mount;

FIG. 10 is a schematic view of the mounting of a coupler, Y waveguide, within a magnetic shield mount of the present invention;

fig. 11 is a schematic view of mounting a magnetic shield upper cover on the magnetic shield base of the present invention;

FIG. 12 is a schematic view of the magnetic shield can with the heat insulating ring installed in accordance with the present invention;

FIG. 13 is a schematic view of the magnetic shield can installation structure body of the present invention;

FIG. 14 is a schematic view of the bottom cover mounted on the structural body of the present invention;

FIG. 15 is a schematic view of the final state of the present invention after installation;

FIG. 16 is an exploded view of the present invention;

FIG. 17 is a schematic diagram showing the connection relationship between the components;

FIG. 18 is a schematic view of a temperature cycling profile;

FIG. 19 is a schematic diagram of gyroscope thermal variation;

fig. 20 is a schematic view of the magnetic field intensity inside and outside the magnetic shielding bucket.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.