Online optical filter detection device and method
阅读说明：本技术 一种滤光片在线检测设备及方法 (Online optical filter detection device and method ) 是由 金国善 金锺铉 于 2018-07-02 设计创作，主要内容包括：本发明公开了一种滤光片在线检测设备及方法,该设备包括一设备箱体及设置在箱体内的底座,所述底座上设有支架和若干条平行滑轨,所述支架垂直于滑轨设置,所述支架上设置有检测相机、吸取臂,所述吸取臂上设置有定位相机,所述滑轨上设有载台,所述滑轨包括产品供给载台滑轨和空板载台滑轨,所述空板载台滑轨至少为两条；该方法通过检测相机拍摄产品图像后,经检测程序对图像处理分析后,分为了良品、不良品和返洗品,然后通过吸取臂将各个轨道上的载台产品进行分类,本发明实现了检测效率的大幅度提高和分类的进一步细化,UPH值远超同类型检测设备。(The invention discloses an optical filter online detection device and method, the device comprises a device box body and a base arranged in the box body, wherein the base is provided with a support and a plurality of parallel slide rails, the support is arranged perpendicular to the slide rails, the support is provided with a detection camera and a suction arm, the suction arm is provided with a positioning camera, the slide rails are provided with a carrier, the slide rails comprise a product supply carrier slide rail and an empty plate carrier slide rail, and the number of the empty plate carrier slide rails is at least two; according to the method, after the product images are shot by the detection camera, the images are processed and analyzed by the detection program and are divided into good products, defective products and back-washed products, and then the carrier products on each rail are classified by the suction arm.)
1. The online optical filter detection device is characterized by comprising a device box body and a base arranged in the box body, wherein the base is provided with a support and a plurality of parallel slide rails, the support is arranged perpendicular to the slide rails, the support is provided with a detection camera and a suction arm, the suction arm is provided with a positioning camera, the slide rails are provided with a carrier, the slide rails comprise a product supply carrier slide rail and an empty plate carrier slide rail, and the number of the empty plate carrier slide rails is at least two;
the detection camera is used for shooting image information of the product and sending the image information to the detection program, and the detection program analyzes the image information and then feeds back a judgment result to the product supply carrying platform; the suction arm is used for sucking and classifying the products on the carrying platform under the control of the detection program.
2. The on-line optical filter detection device of claim 1, wherein the product classification result is good, defective and back-washed.
3. The apparatus according to claim 2, wherein the suction arm has two suction arms, the product supply stage has three slide rails spaced from the slide rail on which the empty plate stage is located, and the detection cameras have three suction arms.
4. The on-line optical filter detection device according to claim 3, wherein a pair of stages is oppositely disposed on the slide rail.
5. The apparatus according to claim 3, wherein the product supply stage slide rail further comprises a buffer supply stage slide rail, and the product on the buffer supply stage is detected, distributed to two other product supply stages and an empty stage, and finally output in the form of an empty stage.
6. The apparatus according to claim 5, wherein said buffer supply stage slide rail is provided at an intermediate position of said product supply stage slide rail.
7. The on-line optical filter detection device of claim 6, wherein the detection camera is a single/double-shot inspection CCD.
8. An optical filter online detection method is characterized by comprising the following steps:
a) the detection camera shoots a product image on the carrying platform according to a set program and uploads the product image to the detection program;
b) the empty board carrying platform moves to the waiting position,
c) after the image information obtained by the detection program is analyzed, the judgment result of one of the good product, the defective product and the back-washing product is fed back to the product supply carrying platform;
d) the detection program controls the suction arm to pick up the defective product on the product supply carrier to the empty board carrier #1,
e) after the defective products are picked up, the suction arm picks up the returned washing products from the product supply carrying platform to the empty board carrying platform # 2;
f) the returned laundry items are picked up from the buffer supply stage to the empty board stage #2,
g) defective products are picked up from the buffer supply stage to the empty board stage #1,
h) picking up good products from the buffer product supply stage to the product supply stage,
i) the loaded tray moves to a discharge bin.
9. The method according to claim 8, wherein a suction nozzle is provided on the suction arm in step d), and the suction arm picks up the product by a vacuum suction force generated at the suction nozzle.
10. The apparatus of claim 9, wherein the suction arm is provided with a pressure sensor for sensing whether a product is picked up.
Technical Field
The invention relates to defect detection in the production process of optical devices, in particular to an optical filter online detection device and method.
Background
The existing smart phones are provided with cameras, and the front ends of the cameras are provided with optical filters. The filter can eliminate unnecessary light during CCD or CMOS sensing to ensure optimal RGB imaging effect. The optical filter is also widely applied in the fields of robots, industrial equipment, vehicle-mounted systems, digital cameras, digital video cameras, computer cameras, meshes, security monitors, video phones, video doorbells and the like. It can be said that the optical filter plays an important role in the image pickup product. In the production process of the optical filters, in order to ensure the quality of products leaving factories, each optical filter needs to be subjected to photoelectric detection, and defective products in the optical filters are eliminated. The existing detection equipment has low detection efficiency and low uph value.
Disclosure of Invention
The invention provides an on-line detection device and a detection method for an optical filter, aiming at the defect of low detection efficiency of the existing optical filter detection device.
The technical scheme adopted by the invention for solving the technical problems is as follows: an optical filter online detection device comprises a device box body and a base arranged in the box body, wherein a support and a plurality of parallel slide rails are arranged on the base, the support is arranged perpendicular to the slide rails, a detection camera and a suction arm are arranged on the support, a positioning camera is arranged on the suction arm, a carrier is arranged on the slide rails, the slide rails comprise a product supply carrier slide rail and an empty plate carrier slide rail, and the number of the empty plate carrier slide rails is at least two;
the detection camera is used for shooting image information of the product and sending the image information to the detection program, and the detection program analyzes the image information and then feeds back a judgment result to the product supply carrying platform; the suction arm is used for sucking and classifying the products on the carrying platform under the control of the detection program.
Further, the product classification results are good products, defective products and return washing products.
Furthermore, the two suction arms are arranged, the three product supply carrier slide rails are arranged and spaced from the slide rail where the empty board carrier is located, and the three detection cameras are correspondingly arranged.
Furthermore, a pair of carrying platforms is oppositely arranged on the slide rail.
Further, the product supply stage slide rail further comprises a buffer supply stage slide rail, and the product on the buffer supply stage is detected, distributed to the other two product supply stages and the empty plate stage, and finally output in the form of the empty plate stage.
Further, the buffer supply stage slide rail is provided at an intermediate position of the product supply stage slide rail.
Further, the detection camera is a single \ double-shot inspection CCD.
An optical filter online detection method comprises the following steps:
a) the detection camera shoots a product image on the carrying platform according to a set program and uploads the product image to the detection program;
b) the empty board carrying platform moves to the waiting position,
c) after the image information obtained by the detection program is analyzed, the judgment result of one of the good product, the defective product and the back-washing product is fed back to the product supply carrying platform;
d) the detection program controls the suction arm to pick up the defective product on the product supply carrier to the empty
e) after the defective products are picked up, the suction arm picks up the returned washing products from the product supply carrying platform to the empty board carrying
f) the returned laundry items are picked up from the buffer supply stage to the empty
g) defective products are picked up from the buffer supply stage to the empty
h) picking up good products from the buffer product supply stage to the product supply stage,
i) the loaded tray moves to a discharge bin.
Further, a suction nozzle is arranged on the suction arm in the step d), and the suction arm picks up the product through vacuum suction generated at the suction nozzle.
Furthermore, a pressure sensor is arranged on the suction arm and used for sensing whether a product is picked up or not.
The method fully automatically detects the appearance damage of the optical filter by matching a detection camera with a detection program, shoots and acquires a product image on a carrying platform, finds out the position and the judgment size of the product defect after analyzing and processing the image, and distinguishes the type of the defect; the products are classified into good products and defective products, the defective products are further subdivided into reported waste products and returned washing products, the returned washing products only have small defects of dust, stain and the like, the returned washing products are detected again after backwashing, and the scrapped products are directly destroyed, so that the working strength of personnel is reduced, and the working efficiency is improved; through detecting simultaneously and setting up two empty board microscope carriers and supplying product classification to placing three product supply on the microscope carrier, two suction arms pick up respectively and classify, for current light filter check out test set uph between 2000-3000, uph can reach 7000 about, far surpasss the uph value of check out test set of the same type, has improved detection efficiency greatly.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic plan view of an on-line detection apparatus for an optical filter according to the present invention;
FIG. 2 is a schematic front view of the on-line detection apparatus for optical filter of the present invention;
FIG. 3 is a schematic diagram of the back structure of the on-line detection apparatus for optical filter of the present invention;
FIG. 4 is a schematic side view of the on-line detection apparatus for optical filter according to the present invention;
FIG. 5 is a schematic flow chart of the online detection method of the optical filter of the present invention.
Detailed Description
In order that the objects, aspects and advantages of the invention will become more apparent, the various embodiments described hereinafter refer to the accompanying drawings which form a part hereof, and in which are shown by way of illustration various embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made to the embodiments set forth herein without departing from the scope and spirit of the present invention.
The noun explains:
product tray: a tray for placing a product;
empty plate pallet: no tray on which the product is placed;
UPH: units per hour, pieces per hour;
NG products: defective products are produced;
RW products: washing the product again;
after the vacuum breaking switch is turned on, the vacuum state in the suction nozzle is filled with air;
product supply stage: receive the product tray from product feed storehouse, detect the back through the detection camera, pick defective products and back washing article to empty board microscope carrier, the cushion supplies with the microscope carrier and supplements the good products to the product and supply with the microscope carrier, later the product supplies with the microscope carrier and transports the good products to the good products play feed bin.
Buffer supply stage: receiving the product tray from the product feeding bin, transporting the product tray to a waiting position, feeding a good product carrying platform, a bad product carrying platform and a backwashing product carrying platform, and then conveying the empty plate to a discharging bin;
carrying a blank plate stage: after receiving the empty plates from the empty plate feeding bin, transporting the empty plates to a waiting area, receiving defective products and back-washing products, and then transporting the empty plates to a discharging bin;
referring to fig. 1 to 5, the optical filter online detection device of the present invention includes a
Further, the detection program classifies the detected image information into good products, defective products and return washing products according to the classification result. Compared with the existing two classification results of good products and defective products, the method further divides the defective products into parts which can be directly scrapped and can be backwashed, the defective products are scrapped without manual classification after equipment detection, and the backwashed products are taken out and cleaned and then are detected again, so that the detection efficiency is better improved.
Specifically, in the present invention, the
The detection equipment disclosed by the invention is combined with the CCD camera and the optical system, the appearance damage of the optical filter is fully automatically detected, the detectable items comprise defects such as points, foreign matters, edge breakage, scratches, adhesive shortage, adhesive overflow, dark dirt and damage on a product, the defect position and the judgment size of the product are found out after the product on the product supply carrier is subjected to image acquisition and analysis and image processing, the defect type is distinguished, the product is classified into a good product and a defective product, the defective product is further subdivided into a reported waste product and a rewashed product, the rewashed product only has small defects such as dust and stains, the product is detected again after being cleaned, and the scrapped product is directly destroyed, so that the working intensity of personnel is reduced, and the working efficiency is improved; the detection data is automatically stored in a computer, so that the data tracking of workers is facilitated; through the product to three product supply carriers on detect simultaneously and have two empty board microscope carriers to supply the product classification to place, two suction arms pick up respectively and classify, for current light filter check out test set uph between 2000-supplement 3000, uph can reach 7000 about, far surpass the uph value of check out test set of the same type, improved detection efficiency greatly.
The invention provides an optical filter online detection method aiming at optical filter detection equipment, which comprises the following steps:
a) the detection camera shoots a product image on the product supply carrying platform according to a set program and uploads the product image to the detection program;
b) the empty board carrying platform moves to the waiting position,
c) after the image information obtained by the detection program is analyzed, the judgment result of one of the good product, the defective product and the back-washing product is fed back to the product supply carrying platform;
d) the empty board carrying platform moves to the picking position, and the detection program controls the suction arm to pick the defective product on the product supply carrying platform to the empty
e) After the defective products are picked up, the suction arm picks up the returned washing products from the product supply carrying platform to the empty
f) the returned washing articles are picked up from the buffer article supply carrying platform to the empty
g) picking up defective products from the buffer supply stage to the
h) picking up good products from the buffer product supply stage to the product supply stage,
i) the loaded tray moves to a discharge bin.
Referring to fig. 5, the detailed detection process is as follows:
1. the detection camera shoots product images on the product supply carrying platform and the buffer product supply carrying platform and analyzes defects, the empty board carrying platform moves to the waiting position, and the detection program receives the product pictures and feeds back detection results.
1.1 the inspection camera takes all pictures of the product supply stage and the buffer supply stage and inspects them.
1.1.1 the detection position is moved towards the initialization direction.
1.1.2 the product supply stage, the buffer supply stage, and the detection camera mechanism move to the detection initial position.
1.1.3 the inspection camera performs product image taking according to a set program.
1.1.4 inspection camera takes images and then transmits image files to the inspection program.
1.1.5 image the next product.
If all the products in the tray are detected, the process is carried out to 1.1.6.
If all the products in the tray are not tested, proceed to 1.1.7.
1.1.6 moving the stage to the position of 'after finishing image capture'.
1.1.7 the stage waits in the home position until all product inspections in the tray are completed.
1.2 the empty plate carrier moves to the waiting position.
1.2.1 the empty plate stage robot moves to the "product waiting position".
1.2.2 stage receives product position initialization.
1.2.3 wait for a "receive product" instruction.
1.3 the detection program feeds back the detection result after analyzing the obtained image information.
1.3.1 the inspection camera sends product image information to the inspection program.
1.3.2 analyzing the image information and feeding back the judgment result of one of the good product, the defective product and the rewashed product to the product supply stage or the buffer product supply stage.
2. Pick up the defective products on the product supply carrier to the
2.1 sending a signal of 'detection position avoidance' to the product supply stage in the opposite direction.
2.2 the product supply stage compiles the pick-up sequence for the defective products present in the product tray.
2.3 the stage moves to the pick-up sequence initialization position.
2.4 the suction arm robot moves to the first position of the picking sequence.
2.5 suction arm Z-axis camera moves to "suction height".
2.6 the suction arm opens the vacuum air valve to generate suction at the suction nozzle to suck the product.
2.7 the suction arm Z-axis robot moves to the high position.
2.8 the pressure sensor of the suction arm senses whether the suction of the product is successful.
2.9 the pressure sensor senses a vacuum condition and proceeds to 2.10.
2.10 the pressure sensor does not sense a vacuum condition, proceed to 2.9.
2.11 issues a "pickup failed" alarm.
The operator clicks the "try again" button and proceeds to 2.5.
The operator clicks the ignore button and proceeds to 2.4.
2.12 the suction arm holds the position information of the suction product.
2.13 suction arm sucks the next product.
2.14 sends a signal of "move to suction position" to the
A signal to "exit the suction position" is sent to the
2.15 the
2.15.1
2.15.2 empty
2.15.3
2.15.4
2.15.5
2.16 empty
2.17 the suction arm Z-axis camera moves to the take-off position.
2.18 open the vacuum air valve of the suction nozzle to suck the product.
2.19 the suction arm moves to the upper part of the
2.20 suction arm Z-axis camera up motion.
2.21 suction arm sucks the next product.
2.22, it is confirmed whether a defective product remains on the product supply stage.
If defective products remain, the process proceeds to 2.4.
If no defective product is found, proceed to 3.
3. Pick up the returned wash from the product supply carrier to the empty
3.1 the product supply station sets the pick up sequence for the backflush product in the tray.
3.2 moving the empty plate carrier to the pick-up initialization position.
3.3 the suction arm robot moves to the pick-up position.
3.4 suction arm Z-axis robot moves to "pick-up height".
3.5 opening the vacuum air valve of the suction nozzle to suck the product.
3.6 suction arm camera moves up.
3.7 suction arm pressure sensor senses whether product is sucked.
If product is aspirated, proceed to 3.9.
If no product is aspirated, proceed to 3.8.
3.8 issuing a "pickup failed" alarm.
Click the "try again" button and proceed to 3.4.
Click the ignore button and proceed to 3.3.
3.9 suction arm robot signals the suction of product.
3.10 suction arm robot take next product.
3.11 sends a "move to pickup position" signal to
A "quit pickup position" movement signal is sent to the
3.12 the
3.12.1
3.12.2 empty
3.12.3
3.12.4
3.12.5
3.13 empty
3.14 suction arm Z-axis camera moves to the take off position.
3.15 open the vacuum air valve of the suction nozzle to suck the product.
3.16 the suction arm moves to the upper part of the
3.17 suction arm Z-axis camera moves up.
3.18 suction arm sucks the next product.
3.19 confirm whether the returned wash remains on the product supply carrier.
If any rewashing product remains, proceed to 3.3.
If no backwash is available, proceed to 4.
4. Pick up defective products from the buffer supply stage to the
4.1 the buffer supply stage sets the pick-up order for the defective items in the tray.
4.2 moving the empty plate carrier to the pick-up initialization position.
4.3 the suction arm robot moves to the pick-up position.
4.4 suction arm Z-axis robot moves to "pick-up height".
4.5 opening the vacuum air valve of the suction nozzle to suck the product.
4.6 the suction arm camera moves upwards.
4.7 suction arm pressure sensor senses whether product is being sucked.
If product is aspirated, proceed to 4.9.
If no product is aspirated, proceed to 4.8.
4.8 issuing a "pickup failed" alarm.
Click the "try again" button and proceed to 4.4.
Click the ignore button and proceed to 4.3.
4.9 suction arm robot signals the suction of product.
4.10 suction arm robot take next product.
4.11 sends a "move to pickup position" signal to
A "quit pickup position" movement signal is sent to the
4.12 the
4.12.1
4.12.2
4.12.3
4.12.4
4.12.5
4.13 empty
4.14 suction arm Z-axis camera moves to the take off position.
4.15 open the vacuum air valve of the suction nozzle to suck the product.
4.16 the suction arm moves to the upper part of the
4.17 the vacuum of the suction nozzle is closed, and the vacuum breaking switch is opened within the designated time.
4.18 suction arm Z-axis camera moves up.
4.19 suction arm sucks the next product.
4.20 confirm whether defective products remain on the buffer supply stage at one time.
If defective products remain, the process proceeds to 4.3.
If no defective product is found, proceed to 5.
5. Pick up the returned washings from the buffer supply carrier to the empty
5.1 buffer supply station set pick up sequence for the backflush in the tray.
And 5.2, moving the empty board carrying platform to the pick-up initialization position.
5.3 the suction arm robot moves to the pick-up position.
5.4 suction arm Z-axis robot move to "pick-up height".
5.5 open the vacuum of the suction nozzle and suck the product.
5.6 the suction arm camera moves upwards.
5.7 suction arm pressure sensor senses whether product is sucked.
If product is aspirated, proceed to 5.9.
If no product is aspirated, proceed to 5.8.
5.8 issuing a "pickup failed" alarm.
Click the "try again" button and proceed to 5.4.
Click the ignore button and proceed to 5.3.
5.9 suction arm robot signals suction to product.
5.10 suction arm robot take next product.
5.11 sends a "move to pickup position" signal to
A "quit pickup position" movement signal is sent to the
5.12 the
5.12.1
5.12.2 the
5.12.3
5.12.4
5.12.5
5.13 empty
5.14 suction arm Z-axis camera to take material position.
5.15 open the vacuum air valve of the suction nozzle to suck the product.
5.16 the suction arm moves to the upper part of the
5.17 suction arm Z-axis camera moves up.
5.18 suction arm sucks the next product.
5.19 confirm whether or not the back wash remains on the buffer supply stage.
If any additional wash returns remain, proceed to 5.3.
If no backwash is available, proceed to 7.
6. Picking up good products from buffer supply stage to product supply stage
6.1 the buffer supply stage sets the pick-up sequence for good products in the tray,
the product supply carrier sets a placement order for the empty positions in the tray.
6.2 move the product supply stage towards the pick-up initialization position.
6.3 suction arm robot moves to pick up position.
6.4 suction arm Z-axis robot move to "pick height".
6.5 open the vacuum of the suction nozzle and suck the product.
6.6 the suction arm camera moves upwards.
6.7 suction arm pressure sensor senses whether product is sucked.
If product is aspirated, proceed to 6.9.
If no product is aspirated, proceed to 6.8.
6.8 issuing a "pickup failed" alarm.
Click the "try again" button and proceed to 6.4. .
Click the ignore button and proceed to 6.3.
6.9 suction arm robot signals suction to product.
6.10 suction arm robot take next product.
6.11 the product supply carrier and the suction arm robot move to the first position of the material taking.
6.12 suction arm Z-axis camera moves to the material pick-up position.
6.13 open the vacuum air valve of the suction nozzle to suck the product.
6.14 the suction arm is moved over the product supply carrier, closing the nozzle vacuum air valve, opening the vacuum break switch for a specified time to release the product.
6.15 suction arm Z-axis camera moves up.
6.16 suction arm sucks the next product.
6.17 confirm whether good products remain on the buffer product supply stage.
If good is still left, proceed to 6.3.
If the product is not good, the process proceeds to 7.
7. When all the trays on the carrying platforms are full or empty, the trays are moved to a discharging bin for discharging.
According to the optical filter online detection method, after a product image is shot by a detection camera, the image is processed and analyzed by a detection program and is divided into a good product, a defective product and a back-washing product, then the carrier products on each rail are classified by the suction arm, the defective product and the back-washing product are specifically loaded to the empty board carrier, the good product is loaded to the product supply carrier, the tray is filled by the products on the buffer product supply carrier through supplementing and filling the above classifications, and finally the empty board carrier is formed, so that the detection efficiency is greatly improved, the classification is further refined, and the UPH value is far beyond that of detection equipment of the same type.
It should be noted that: in the embodiment of the invention, servo and step drivers are adopted for driving the carrying platform and the suction arm robot, a software system comprises a motion program, a detection program and matched software, computer hardware comprises a control PC, an image processing PC and required hardware, and an optical system: the camera adopts 1000 ten thousand pixels, the lens adopts a telecentric lens, and the light source/controller adopts a combined light source; the maximum power of the detection equipment is 4.4kw, the vacuum negative pressure of the suction arm is 0.5-0.6 kPa, and a FFU dust-free closed driving shaft is adopted in the equipment to avoid foreign matters from entering.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
- 上一篇：一种医用注射器针头装配设备
- 下一篇：纺织物的密度检测方法、装置、终端及存储介质