Removable tab and battery assembly having the same
阅读说明:本技术 可移除接头片以及具有其的电池组件 (Removable tab and battery assembly having the same ) 是由 J.M.梅瑟 D.戈德法布 D.N.克莱恩 于 2018-05-02 设计创作,主要内容包括:一种电池组件包括:电池,该电池具有由周向边缘包绕的顶表面;以及可移除接头片,该可移除接头片附接到顶表面。可移除接头片包括:第一接头片端和相反设置的第二接头片端;抓握区域,该抓握区域邻近于第一接头片端设置;以及电池单元附接区域,该电池单元附接区域邻近于第二接头片端设置且附接到电池的顶表面。电池单元附接区域具有第一和第二相反设置的侧壁,其中第一侧壁和第二侧壁中的至少一个远离电池的周向边缘向内弯曲,使得电池的顶表面的一部分暴露于电池的周向边缘与侧壁之间。(A battery assembly comprising: a cell having a top surface surrounded by a peripheral edge; and a removable tab attached to the top surface. The removable tab comprises: a first tab end and an oppositely disposed second tab end; a grip region disposed adjacent to the first tab end; and a battery cell attachment region disposed adjacent to the second tab end and attached to a top surface of the battery. The cell attachment region has first and second oppositely disposed sidewalls, wherein at least one of the first and second sidewalls is bent inward away from a peripheral edge of the cell such that a portion of a top surface of the cell is exposed between the peripheral edge and the sidewall of the cell.)
1. A battery assembly, comprising:
a battery comprising a top surface surrounded by a circumferential edge; and
a removable tab attached to the top surface, the removable tab comprising:
a first tab end and an oppositely disposed second tab end;
a grip region disposed adjacent to the first tab end; and
a cell attachment region disposed adjacent to the second tab end and attached to the top surface of the battery, the cell attachment region having first and second oppositely disposed sidewalls, wherein at least one of the first and second sidewalls is disposed inwardly away from the peripheral edge of the battery such that a portion of the top surface of the battery is exposed between the peripheral edge of the battery and the sidewall.
2. The battery assembly of claim 1, wherein about 5% to about 75% of the top surface of the battery is exposed and the remainder of the top surface is covered by the removable tab.
3. The battery assembly of claim 1 or claim 2, wherein the at least one of the first and second sidewalls is curved inwardly away from a circumferential edge of the cell, and the at least one of the first and second sidewalls has a radius of curvature of about 0.1m to about 10 mm.
4. The battery assembly of any of the preceding claims, wherein the first sidewall and the second sidewall are both curved and have the same radius of curvature.
5. The battery assembly of any of claims 1-3, wherein the first sidewall and the second sidewall are both curved and have different radii of curvature.
6. The battery assembly of any of the preceding claims, wherein the gripping region has a length of about 10mm to about 35 mm.
7. The battery assembly of any of the preceding claims, wherein the battery cell attachment region has a width of about 0.2mm to about 10mm as measured by a straight line extending from a center point of curvature of the first sidewall to a center point of curvature of the second sidewall.
8. The battery assembly of any of the preceding claims, wherein the removable tab has a total length of about 8mm to about 40 mm.
9. The battery assembly of any of the preceding claims, wherein the removable tab comprises a material selected from the group consisting of: biaxially oriented polypropylene, polyethylene terephthalate, biaxially oriented polyethylene terephthalate, polyesters, polyolefins, polyethylene and coextrusions, laminates and other combinations thereof.
10. The battery assembly of any of the preceding claims, further comprising an adhesive layer disposed between the top surface of the battery and the cell attachment region.
11. The battery assembly of claim 10, wherein the adhesive extends onto the gripping region, and wherein the adhesive is covered by a barrier tape in the gripping region.
12. The battery assembly of any of the preceding claims, wherein the tab has a thickness of about 0.1mm to about 1 mm.
13. The battery assembly of any of the preceding claims, wherein the battery is a metal/air battery and includes air holes in the top surface, and the cell attachment region is disposed over and covers the holes.
14. The battery assembly of claim 13, wherein the metal/air cell is a zinc/air button cell.
15. The battery assembly of any of the preceding claims, wherein the distance between the first and/or second sidewall to the circumferential edge is about 0.1mm to about 10mm, as measured from a straight line extending from a center point of curvature of the sidewall to the circumferential edge.
16. The battery assembly of any of the preceding claims, wherein a portion of the cell attachment region extends beyond a top surface of the battery in a parallel direction.
17. A method of using the battery assembly of any one of claims 1-16, comprising:
grasping the battery assembly through the grasping area of the removable tab;
inserting the battery assembly into a battery case;
removing the removable tab by applying a peel force to the cell attachment region while applying pressure to a portion of the top surface of the battery exposed between the peripheral edge and the curved sidewall.
18. The method of claim 17, wherein the pressure is applied by a user's fingertip.
19. A removable tab comprising:
a first tab end and an oppositely disposed second tab end;
a grip region disposed adjacent to the first tab end;
a cell attachment region disposed adjacent to the second tab end, the cell attachment region adapted to attach to a top surface of a battery, wherein the cell attachment region has a first sidewall and an oppositely disposed second sidewall, and at least one of the first sidewall and the second sidewall is bent inward such that a portion of the top surface of the battery is exposed when the cell attachment region is attached to the top surface of the battery.
20. The removable tab of claim 19, wherein the first sidewall and/or the second sidewall has a radius of curvature of about 0.1mm to about 10 mm.
21. The removable tab of claim 19 or claim 20, wherein the first and second sidewalls are both curved and have the same radius of curvature.
22. The removable tab of any one of claims 19 to 21, wherein the first and second sidewalls are both curved and have different radii of curvature.
23. The removable tab of any one of claims 19 to 22, wherein the gripping region has a length of about 10mm to about 35 mm.
24. The removable tab of any one of claims 19 to 23, wherein the battery cell attachment region has a width of about 0.2mm to about 10mm as measured by a straight line extending from a center point of curvature of the first sidewall to a center point of curvature of the second sidewall.
25. The removable tab of any one of claims 19 to 24, wherein the removable tab has an overall length of about 8mm to about 40 mm.
26. The removable tab of any one of claims 19 to 25, wherein the removable tab comprises a material selected from the group consisting of: biaxially oriented polypropylene, polyethylene terephthalate, biaxially oriented polyethylene terephthalate, polyesters, polyolefins, polyethylene and coextrusions, laminates and other combinations thereof.
27. The removable tab of any one of claims 19 to 26, wherein the battery cell attachment region comprises a layer of pressure sensitive adhesive for attaching the removable tab at the battery cell attachment region to a battery.
28. The removable tab of any of claims 19 to 27 wherein the pressure sensitive adhesive layer is covered with a barrier tape.
29. The removable tab of any one of claims 19 to 28 wherein the tab has a thickness of about 0.1mm to about 1 mm.
Technical Field
The present disclosure relates generally to removable tabs (tabs) for batteries and battery assemblies having the same, and more particularly to a removable tab that facilitates exposing a portion of a top surface of a battery.
Background
Over the last 15 years, the number of individuals with hearing loss (loss) has nearly doubled. Many suffering from hearing loss are elderly and in men and women with increasing age, especially after 65 years of age, hand function declines. Even with tabs such as easy tab (Duracell u.s. Operations, Inc.), which are relatively long tabs that are attached to the battery for easy handling by the consumer, this loss of hand function can make it more difficult to replace the hearing aid battery. Conventional hearing aid tabs (such as EasyTab) are typically attached to the battery such that the entire top surface of the battery is covered by and adhered to the tabs. Despite the fact that relatively long tabs facilitate insertion of the battery into the hearing aid by the consumer, insertion of the battery into the hearing aid continues to pose handling challenges, including frequent accidental dropping of the battery and associated tabs, and thus can lead to significant consumer frustration, particularly for elderly consumers.
Disclosure of Invention
The present invention provides a battery tab that is constructed and arranged to facilitate removal of the tab from the battery once the battery is placed in its desired location, such as in a hearing aid.
According to an embodiment of the present disclosure, a battery assembly includes: a cell having a top surface surrounded by a peripheral edge; and a removable tab attached to the top surface. The removable tab comprises: a first tab end and an oppositely disposed second tab end; a grip region disposed adjacent to the first tab end; and a battery cell (battery cell) attachment region disposed adjacent to the second tab end and attached to a top surface of the battery. The cell attachment region has first and second oppositely disposed sidewalls, wherein at least one of the first sidewall and the second sidewall is disposed inwardly away from a peripheral edge of the cell such that a portion of a top surface of the cell is exposed between the peripheral edge and the sidewall of the cell.
According to another embodiment, a removable tab includes: a first tab end and an oppositely disposed second tab end; a grip region disposed adjacent to the first tab end; and a battery cell attachment region disposed adjacent to the second tab end and attached to a top surface of the battery. The cell attachment region has first and second oppositely disposed sidewalls, wherein at least one of the first sidewall and the second sidewall is disposed inwardly away from a peripheral edge of the cell such that a portion of a top surface of the cell is exposed between the peripheral edge and the sidewall of the cell.
Drawings
Fig. 1 is a perspective view of a battery assembly according to an embodiment of the present disclosure;
fig. 2 is a front view of a battery assembly according to an embodiment of the present disclosure;
fig. 3 is a rear view of a battery assembly according to an embodiment of the present disclosure;
fig. 4 is a side view of a battery assembly according to an embodiment of the present disclosure;
fig. 5 is a top view of a battery assembly according to an embodiment of the present disclosure;
FIG. 6 is a bottom view of a battery assembly according to an embodiment of the present disclosure;
fig. 7 is a perspective view of a battery assembly according to another embodiment of the present disclosure;
fig. 8A is a top view of a battery tab according to an embodiment of the present disclosure;
fig. 8B is a bottom view of the tab of fig. 8A;
fig. 9A is a top view of a battery tab according to an embodiment of the present disclosure;
fig. 9B is a bottom view of the tab of fig. 9A;
fig. 10A is a schematic view of a conventional battery tab, showing various dimensions of the tab; and
fig. 10B is a schematic view of a tab showing various dimensions of the tab according to an embodiment of the present disclosure.
Detailed Description
Referring to fig. 1, a
The
Referring to fig. 1, the
Referring to fig. 5, in various embodiments, at least one
About 5% to about 75% of the top surface 14 of the
Referring to fig. 4, the overall length L of
The battery cell attachment region 24 may have any suitable length LbThe length depends on the size of the battery to which the
Referring again to fig. 5, the battery cell attachment region 24 can have a width W of about 0.2 to about 10mm, about 0.5mm to about 10mm, about 0.7 to about 5mm, about 1mm to about 9mm, about 2mm to about 8mm, about 4mm to about 6mm, about 5mm to about 10mm, or about 0.5mm to about 6mm, as measured by a straight line extending from a center point of the
Turning back to FIG. 4, the length L of the
For example, if the
In the embodiment shown in the figures, the grip region is directly adjacent to the cell attachment region 24 and extends outward from the peripheral edge of the
The
In an embodiment,
In use, a consumer may grasp the battery assembly at the grasping
In various embodiments, the
Examples of the invention
Six sizes 312 of battery cell tabs according to embodiments of the present disclosure were made. Fig. 8A and 8B are photographs of one of the tabs. Tab dimensions are provided in table 1 below.
Table 1: size 312 cell
Battery with a battery cell
L1Bond length (mm)
L2-non-adhesive length (mm)
LTTotal tab length (mm)
WTWidth of joint sheet (mm)
W1Width of cell-widest (mm)
W2Width of cell-narrowest (mm)
1
9.50
16.00
25.44
7.62
5.58
4.22
2
9.53
16.07
25.45
7.61
5.53
4.31
3
9.59
15.90
25.46
7.65
5.64
4.49
4
9.73
15.84
25.53
7.6
5.55
4.33
5
9.66
15.93
25.51
7.7
5.52
4.43
6
9.72
15.93
25.51
7.73
5.45
4.09
Average
9.62
15.95
25.48
7.65
5.55
4.31
Standard deviation of
0.10
0.08
0.04
0.05
0.06
0.14
Six sizes 13 of battery cell tabs according to embodiments of the present disclosure were made. Fig. 9A and 9B are photographs of one of these tabs. Tab dimensions are provided in table 2 below. Fig. 10A shows the locations of the dimensions listed in tables 1 and 2 for a conventional battery cell, and fig. 10B shows the locations of the dimensions listed in tables 1 and 2 for a tab according to the present disclosure.
Table 2: size 13 battery cell
Battery with a battery cell
L1Long adhesionDegree (mm)
L2-non-adhesive length (mm)
LTTotal tab length (mm)
WTWidth of joint sheet (mm)
W1Width of cell-widest (mm)
W2Width of cell-narrowest (mm)
1
9.41
16.15
25.56
7.67
5.46
4.32
2
9.62
16.18
25.54
7.69
5.43
4.36
3
9.78
16.18
25.44
7.7
5.46
4.3
4
9.46
16.3
25.54
7.59
5.51
4.38
5
9.42
16.23
25.52
7.71
5.5
4.32
6
9.41
16.12
25.49
7.64
5.42
4.27
Average
9.52
16.19
25.52
7.67
5.46
4.33
Standard deviation of
0.15
0.06
0.04
0.05
0.04
0.04
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Alternatively, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40 mm" is intended to mean "about 40 mm".
Each document cited herein (including any cross-referenced or related patent or application and any patent application or patent to which that application claims priority or benefit) is hereby incorporated by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any embodiment disclosed or claimed herein or that it teaches, suggests or discloses any such embodiment alone or in any combination with any other reference or references. Furthermore, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern (govern).
While particular embodiments of the present disclosure have been shown and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the disclosure. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this disclosure.
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