Feeding device of tile press and using method thereof

文档序号:1621411 发布日期:2020-01-14 浏览:11次 中文

阅读说明:本技术 一种压瓦机的送料装置及其使用方法 (Feeding device of tile press and using method thereof ) 是由 蒯正武 李玉成 于 2019-09-27 设计创作,主要内容包括:本发明公开了一种压瓦机的送料装置,涉及彩钢板生产设备技术领域。本发明包括底座,底座表面四角端均固定有支撑杆;底座两侧横向转动连接有第一导辊;底座两侧均滑动配合有推料机构;两支撑杆顶端均固定有第一连接杆;两第一连接杆一端底部均固定有框架;两框架内侧竖向转动连接有第二导辊;两第一连接杆相对面之间固定有滑轨;滑轨下表面滑动配合有直线电机;直线电机底部设有电磁吸盘。本发明通过气缸带动推料机构使叠加的彩钢板上升,直线电机配合电磁吸盘对叠加的彩钢板进行持续送料,并通过第一导辊和第二导辊对彩钢板进行限位,降低了彩钢板在压瓦机内跑偏的几率,提高了彩钢板的合格率和生产效率。(The invention discloses a feeding device of a tile press, and relates to the technical field of color steel plate production equipment. The invention comprises a base, wherein supporting rods are fixed at four corner ends of the surface of the base; two sides of the base are transversely and rotatably connected with a first guide roller; two sides of the base are matched with pushing mechanisms in a sliding manner; the top ends of the two support rods are fixed with first connecting rods; the bottom of one end of each of the two first connecting rods is fixed with a frame; the inner sides of the two frames are vertically and rotatably connected with a second guide roller; a sliding rail is fixed between the opposite surfaces of the two first connecting rods; the lower surface of the sliding rail is in sliding fit with a linear motor; the bottom of the linear motor is provided with an electromagnetic chuck. According to the tile press, the cylinder drives the material pushing mechanism to enable the stacked color steel plates to ascend, the linear motor is matched with the electromagnetic chuck to continuously feed the stacked color steel plates, and the first guide roller and the second guide roller are used for limiting the color steel plates, so that the probability of deviation of the color steel plates in the tile press is reduced, and the qualification rate and the production efficiency of the color steel plates are improved.)

1. The utility model provides a material feeding unit of tile press, includes base (1), its characterized in that:

supporting rods (101) are fixed at the four corner ends of the surface of the base (1); the two sides of the base (1) and the positions between the opposite surfaces of the two adjacent support rods (101) are transversely and rotatably connected with a first guide roller (2) through ball bearings; two sides of the base (1) and one sides, away from the first guide roller (2), of the two adjacent support rods (101) are matched with a material pushing mechanism (3) in a sliding mode; first connecting rods (102) are fixed on the two sides of the base (1) and positioned at the top ends of the two adjacent supporting rods (101); a frame (103) is fixed at the bottom of one end of each of the two first connecting rods (102); a second guide roller (4) is vertically and rotatably connected between the opposite surfaces of the inner sides of the two frames (103) through a ball bearing; a sliding rail (104) is fixed between the opposite surfaces of the two first connecting rods (102); the lower surface of the sliding rail (104) is in sliding fit with a linear motor (5); and an electromagnetic chuck (6) is arranged at the bottom of the linear motor (5).

2. The feeding device of a tile press according to claim 1, characterized in that said pushing means (3) comprise a second connecting rod (301); l-shaped frames (302) are fixed on the side surfaces of two ends of the second connecting rod (301); guide holes (303) are formed between the opposite surfaces of the two L-shaped frames (302); a push rod (304) is fixed on one side of the bottom end of the L-shaped frame (302); the surface of the push rod (304) is provided with an anti-slip groove (305).

3. The feeding device of the tile press according to claim 1, characterized in that the four corner ends of the surface of the base (1) are provided with rectangular grooves (105) matched with the push rods (304); air cylinders (106) are vertically fixed on both sides of the base (1); one end of a piston rod of the air cylinder (106) is fixedly connected with a second connecting rod (301); and one end of the base (1) far away from the frame (103) is fixed with an inclined plane plate (107).

4. The feeding device of a tile press according to claim 1, wherein the support rod (101) is provided with a guide rod (108) which is arranged at a side of the support rod (101) far away from the first guide roller (2) and is matched with the guide hole (303) between the base (1) and the first connecting rod (102).

5. The use method of the feeding device of the tile press according to any one of claims 1 to 4, characterized by comprising the following steps:

SS 01: piston rods of the two cylinders (106) contract, and the pushing mechanisms (3) are respectively driven to move downwards under the action of the guide rods (108); the push rod (304) is inserted into the rectangular groove (105) on the surface of the base (1), and the transfer trolley with the color steel plate is pushed to the surface of the base (1) through the inclined plane plate (107).

SS 02: piston rods of the two cylinders (106) extend out and drive the material pushing mechanism (3) to move upwards, so that the four push rods (304) drive the overlapped color steel plates to move upwards, the first guide rollers (2) transversely arranged on two sides of the base (1) limit the overlapped color steel plates to move upwards, and the color steel plates are prevented from being deviated in the upwards moving process.

SS 03: superimposed various steel sheet and electromagnet (6) laminate each other, electromagnet (6) adsorb a various steel sheet on top, linear electric motor (5) drive electromagnet (6) make various steel sheet remove to transport various steel sheet and roll the shaping in to the tile press, various steel sheet is when rectilinear movement, and second deflector roll (4) of vertical setting in two frames (103) carry on spacingly to the various steel sheet of rectilinear movement, place various steel sheet at rectilinear movement's in-process skew.

SS 04: the linear motor (5) moves in a reciprocating mode, and the SS03 is repeated to continuously feed the overlapped color steel plates.

Technical Field

The invention belongs to the technical field of color steel plate production equipment, and particularly relates to a feeding device of a tile press.

Background

The tile press is mainly composed of forming and post-forming cutting, and the produced color steel plate has flat and beautiful appearance, uniform paint lines, high strength and durability, and is widely applied to industrial and civil buildings, such as houses, warehouses, gymnasiums, exhibition halls, movie theaters and other house surfaces and walls.

In various steel sheet production process, need to feed various steel sheet into tile press, the square can be pressed tile, but pass through the artifical various steel sheet of transport that leads to more than in prior art, artifical pay-off inefficiency, labour intensity is higher, and because transport mode is incorrect when the manual work is carried, easily leads to the problem that various steel sheet deviation appears, in case the off tracking will influence mechanical production efficiency and product percent of pass to influence the production efficiency of various steel sheet.

Disclosure of Invention

The invention aims to provide a feeding device of a tile press, which solves the problems of low efficiency and easy deviation of a color steel plate of the existing manual feeding by matching a first guide roller, a pushing mechanism, a second guide roller, a linear motor and an electromagnetic chuck.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to a feeding device of a tile press, which comprises a base, wherein supporting rods are fixed at four corner ends of the surface of the base; the two sides of the base and the positions between the opposite surfaces of the two adjacent support rods are transversely and rotatably connected with a first guide roller through ball bearings; two sides of the base and one sides of the two adjacent support rods, which are far away from the first guide roller, are matched with a material pushing mechanism in a sliding manner; first connecting rods are fixed on the two sides of the base and positioned at the top ends of the two adjacent supporting rods; a frame is fixed at the bottom of one end of each of the two first connecting rods; a second guide roller is vertically and rotatably connected between the opposite surfaces of the inner sides of the two frames through a ball bearing; a sliding rail is fixed between the opposite surfaces of the two first connecting rods; the lower surface of the sliding rail is in sliding fit with a linear motor; and an electromagnetic chuck is arranged at the bottom of the linear motor.

Further, the pushing mechanism comprises a second connecting rod; l-shaped frames are fixed on the side surfaces of two ends of the second connecting rod; guide holes are formed between the opposite surfaces of the two L-shaped frames; a push rod is fixed on one side of the bottom end of the L-shaped frame; the surface of the push rod is provided with an anti-skid groove.

Furthermore, rectangular grooves matched with the push rods are formed in the four corner ends of the surface of the base; air cylinders are vertically fixed on both sides of the base; one end of the cylinder piston rod is fixedly connected with the second connecting rod; and one end of the base, which is far away from the frame, is fixed with an inclined plane plate.

Furthermore, the bracing piece is kept away from first deflector roll one side and is located and be equipped with the guide arm with guide hole matched with between base and the head rod.

The use method of the feeding device of the tile press comprises the following steps:

SS 01: piston rods of the two cylinders contract to respectively drive the pushing mechanism to move downwards under the action of the guide rods; the push rod is inserted into the rectangular groove on the surface of the base, and the transfer trolley provided with the color steel plate is pushed to the surface of the base through the inclined plane plate.

SS 02: the piston rods of the two cylinders stretch out and drive the material pushing mechanism to move upwards, so that the four push rods drive the overlapped color steel plates to move upwards, the first guide rollers transversely arranged on the two sides of the base limit the overlapped color steel plates to prevent the color steel plates from being deviated in the upwards moving process.

SS 03: superimposed various steel sheet and electromagnet laminate each other, and electromagnet adsorbs a various steel sheet on top, and linear electric motor drives the various steel sheet removal of electromagnetic attraction dish to transport various steel sheet and roll the shaping in to the tile press, various steel sheet when rectilinear movement, the second deflector roll of vertical setting carries on spacingly to rectilinear movement's various steel sheet in two frames, places various steel sheet at rectilinear movement's in-process skew.

SS 04: the linear motor moves in a reciprocating manner, and the step SS03 is repeated to continuously feed the overlapped color steel plates.

The invention has the following beneficial effects:

according to the color plate production device, the first guide roller, the material pushing mechanism, the second guide roller, the linear motor and the electromagnetic chuck are used in a matched mode, the air cylinder drives the material pushing mechanism to enable the overlapped color plates to ascend, the linear motor is matched with the electromagnetic chuck to continuously feed the overlapped color plates, the labor intensity of workers is reduced, the production efficiency of the color plates is improved, the color plates are limited through the first guide roller and the second guide roller, the deviation probability of the color plates in the tile press is reduced, the qualification rate of the color plates is increased, and the production efficiency of the color plates is further improved.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a feeding device of a tile press according to the present invention;

FIG. 2 is a schematic view of an assembly structure of the base, the first guide roller and the second guide roller;

FIG. 3 is a schematic structural view of the pushing mechanism;

FIG. 4 is a schematic view of an assembly structure of a linear motor and an electromagnetic chuck;

in the drawings, the components represented by the respective reference numerals are listed below:

1-base, 2-first guide roller, 3-pushing mechanism, 4-second guide roller, 5-linear motor, 6-electromagnetic chuck, 101-support rod, 102-first connecting rod, 103-frame, 104-sliding rail, 105-rectangular groove, 106-cylinder, 107-inclined plane plate, 108-guide rod, 301-second connecting rod, 302-L-shaped frame, 303-guide hole, 304-push rod and 305-anti-slip groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention relates to a feeding device of a tile press, which comprises a base 1, wherein supporting rods 101 are fixed at four corners of the surface of the base 1; the first guide roller 2 is transversely and rotatably connected between the opposite surfaces of the two adjacent support rods 101 on the two sides of the base 1 through ball bearings; two sides of the base 1 and the sides of the two adjacent support rods 101 away from the first guide roller 2 are both in sliding fit with a material pushing mechanism 3; the pushing mechanism 3 comprises a second connecting rod 301; l-shaped frames 302 are fixed on the side surfaces of two ends of the second connecting rod 301; guide holes 303 are formed between the opposite surfaces of the two L-shaped frames 302; a push rod 304 is fixed at one side of the bottom end of the L-shaped frame 302; the surface of the push rod 304 is provided with an anti-skid groove 305; first connecting rods 102 are fixed on the two sides of the base 1 and positioned at the top ends of the two adjacent supporting rods 101; the bottom of one end of each of the two first connecting rods 102 is fixed with a frame 103; a second guide roller 4 is vertically and rotatably connected between the opposite surfaces of the inner sides of the two frames 103 through a ball bearing; a sliding rail 104 is fixed between the opposite surfaces of the two first connecting rods 102; the lower surface of the slide rail 104 is in sliding fit with a linear motor 5; the bottom of the linear motor 5 is provided with an electromagnetic chuck 6.

Wherein, rectangular grooves 105 matched with the push rods 304 are formed at the four corner ends of the surface of the base 1; the two sides of the base 1 are both vertically fixed with cylinders 106; one end of a piston rod of the air cylinder 106 is fixedly connected with the second connecting rod 301; an inclined plane plate 107 is fixed at one end of the base 1 far away from the frame 103.

Wherein, the supporting rod 101 is far away from the first guide roller 2 and is provided with a guide rod 108 between the base 1 and the first connecting rod 102, which is matched with the guide hole 303.

One specific application of this embodiment is: the using method comprises the following steps:

SS 01: piston rods of the two cylinders 106 contract to respectively drive the pushing mechanism 3 to move downwards under the action of the guide rods 108; the push rod 304 is inserted into the rectangular groove 105 on the surface of the base 1, and the transfer trolley with the color steel plate is pushed to the surface of the base 1 through the inclined plane plate 107.

SS 02: the piston rods of the two cylinders 106 extend out and drive the pushing mechanism 3 to move upwards, so that the four push rods 304 drive the overlapped color steel plates to move upwards, the first guide rollers 2 transversely arranged on the two sides of the base 1 limit the overlapped color steel plates moving upwards, and the color steel plates are prevented from being deviated in the upwards moving process.

SS 03: superimposed various steel sheet and 6 laminating each other of electromagnet, electromagnet 6 adsorbs a various steel sheet on top, and linear electric motor 5 drives electromagnet 6 and makes various steel sheet remove to transport various steel sheet and roll the shaping in the tile press, various steel sheet when rectilinear movement, the various steel sheet of second deflector roll 4 vertical setting in two frames 103 to rectilinear movement carries on spacingly, places various steel sheet at rectilinear movement's in-process skew.

SS 04: the linear motor 5 moves in a reciprocating manner, and the step SS03 is repeated to continuously feed the overlapped color steel plates.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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