Manufacturing and using method of special carbon fiber containing box for quilt core nursing
阅读说明:本技术 一种被芯护理专用碳纤维收纳箱的制作及使用方法 (Manufacturing and using method of special carbon fiber containing box for quilt core nursing ) 是由 张玲 王松 王佳佳 王燚 慕俊杰 于 2019-09-03 设计创作,主要内容包括:本发明公开了一种被芯护理专用碳纤维收纳箱的制作及使用方法,预浸布包覆在内模的表面,并与外模合压压制出中空预制体,预制体两开口端向外卷边,待预制体及卷边热固化成型后脱模形成中空箱体;利用碳纤维网格布进行网格预固化、边框加固和立体造型,形成具有三个预固化镂空面板铺叠压制出的两个夹层,以及带有滑槽、限位卡槽和简易提手的抽拉箱盖;利用抽拉箱盖的滑槽配合中空箱体两个开口端的滑轨进行开合,并在抽拉箱盖的两个夹层内装入低风阻滤芯、微型直流马达、风扇叶、无线温湿度发射器和温差发电片。达到被芯收纳箱更加的多功能化,便于被芯的护理的目的。(The invention discloses a method for manufacturing and using a special carbon fiber containing box for quilt core nursing, wherein prepreg cloth is coated on the surface of an inner die and is pressed with an outer die to form a hollow prefabricated body, two open ends of the prefabricated body are curled outwards, and the hollow box body is formed by demoulding after the prefabricated body and the curled edge are subjected to thermosetting molding; carrying out grid pre-curing, frame reinforcement and three-dimensional modeling by using carbon fiber grid cloth to form two interlayers which are formed by laying and pressing three pre-cured hollow panels and a drawing box cover with a sliding groove, a limiting clamping groove and a simple handle; the sliding grooves of the drawing box cover are matched with the sliding rails at the two open ends of the hollow box body to be opened and closed, and the low-wind-resistance filter element, the micro direct current motor, the fan blade, the wireless temperature and humidity transmitter and the temperature difference power generation sheet are arranged in the two interlayers of the drawing box cover. The purpose of achieving more multifunctionalization of the quilt core containing box and facilitating the nursing of the quilt core is achieved.)
1. A manufacturing method of a special carbon fiber containing box for quilt core nursing is characterized by comprising the following steps:
manufacturing a hollow box body: the prepreg cloth is coated on the surface of the inner mold and is pressed with the outer mold to form a hollow prefabricated body, two opening ends of the prefabricated body are curled outwards, and the prefabricated body and the curled edge are demolded to form a hollow box body after being thermoset and formed;
manufacturing a drawing box cover: carrying out grid pre-curing, frame reinforcement and three-dimensional modeling by using carbon fiber grid cloth to form two interlayers which are formed by laying and pressing three pre-cured hollow panels and a drawing box cover with a sliding groove, a limiting clamping groove and a simple handle;
and (3) integral assembly: the sliding grooves of the drawing box cover are matched with the sliding rails at the two open ends of the hollow box body to be opened and closed, and the low-wind-resistance filter element, the micro direct current motor, the fan blade, the wireless temperature and humidity transmitter and the temperature difference power generation sheet are arranged in the two interlayers of the drawing box cover.
2. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 1,
each hollow panel is made of high-thermal-conductivity carbon fibers, a heat dissipation mechanism is arranged along the fiber direction, and a heat insulation mechanism is arranged in the direction perpendicular to the fiber direction.
3. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 2,
resin is coated in the middle of the carbon fiber mesh cloth, the carbon fiber mesh cloth is pre-cured, then the carbon fiber pre-impregnated cloth cut into a shape like a Chinese character 'hui' is paved and bonded with the pre-cured carbon fiber mesh cloth to form the reinforcement of a frame, three hollow panels are manufactured, and then one hollow panel and two convex hollow panels are subjected to hot press molding through a mold to form a box cover with two interlayers.
4. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 3,
three edges of the box cover forming the two interlayers are bent inwards to form a limiting clamping groove and two sliding grooves, and the other edge is bent outwards to form a simple handle.
5. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 1,
the fan blade is integrally formed by mould pressing of light-weight and high-strength chopped carbon fiber and high-temperature-resistant resin.
6. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 5,
the low wind resistance filter core is made of the melt-blown long fiber composite natural plant fiber with low wind resistance, and comprises a low wind resistance induced mite filter core and a low wind resistance incense filter core, wherein mite pest plant fiber is added in the low wind resistance induced mite filter core, and Chinese herbal medicine plant fiber is added in the low wind resistance incense filter core.
7. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 6,
after a micro direct current motor and fan blades are assembled in an outer interlayer of each drawing box cover, which is far away from the hollow box body, one end of a fan blade of one drawing box cover is set to be an air inlet end, one end of a fan blade of the other drawing box cover is set to be an air outlet end, then a low-wind-resistance incense filter element is assembled at the air inlet end of the drawing box cover, which is close to the inner interlayer of the hollow box body, and a low-wind-resistance mite-luring filter element is assembled at the air outlet end of the drawing box cover, which is close to the.
8. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 7,
then, a wireless temperature and humidity transmitter is assembled at the air outlet end of the drawing box cover close to the inner side interlayer of the hollow box body.
9. The method for manufacturing a carbon fiber containing box special for quilt core care according to claim 8,
and a thermoelectric generation piece is adhered to the outer surface wall of each drawing box cover, and then the thermoelectric generation piece is connected with the micro direct current motor and the wireless temperature and humidity transmitter through a lead.
10. A use method of a special carbon fiber containing box for quilt core nursing is characterized by comprising the following steps:
the quilt core is arranged in a hollow box body, and the hollow box body is closed through the matching of a slide rail of the hollow box body and a slide groove of the drawing box cover;
then the surface thermoelectric generation piece of the drawing box cover is contacted with a heat source to form thermoelectric current to be supplied to the micro direct current motor and the wireless temperature and humidity transmitter, the motor drives the fan blades to rotate, and air inlet and air exhaust are respectively formed at two ends of the containing box;
then, the temperature and humidity transmitter collects temperature and humidity data of the air outlet end and transmits the data to the receiving module; the low-wind-resistance mite-inducing filter element traps mites, dust and microorganisms are filtered and collected, the low-wind-resistance incense filter element dispels peculiar smell, and medicine fragrance is continuously emitted.
Technical Field
The invention relates to the technical field of bedding article nursing, in particular to a method for manufacturing and using a carbon fiber storage box special for quilt core nursing.
Background
The quilt core is an essential product for daily life, is soft and easy to pollute, is not convenient to store and care generally due to large volume, and is more beneficial to sleep health by maintaining dry and clean. The traditional quilt core nursing mode of cleaning and airing is time-consuming and labor-consuming, and has special requirements on weather and places. The suitable airing temperature and humidity of the quilt cores of different types are different. The silk fiber is easy to absorb ultraviolet rays, becomes crisp and yellow, and has reduced strength; the down quilt can be aged by exposure for a long time, and the down quilt is not thoroughly aired and is easy to mildew. The quilt core is accomodate to mostly adopting cabinet or vacuum bag in the life, and vacuum compression bag recycling nature is poor, and wooden or rattan system cabinet is durable heavy, and the cloth art containing box is yielding, and plastics containing box is not high temperature resistant, and receives the humidity to influence and easily takes place surface atomization. At present, the quilt core is stored without comprehensively considering the factors such as box weight, mechanical strength, air permeability, antibacterial property, moisture resistance, light shading property and the like, and the quilt core is relatively single in function and inconvenient to nurse.
Disclosure of Invention
The invention aims to provide a method for manufacturing a special carbon fiber containing box for quilt core nursing, and aims to solve the technical problems that the quilt core containing box in the prior art is single in function and inconvenient to nurse quilt cores.
In order to achieve the purpose, the invention adopts a method for manufacturing a carbon fiber containing box special for quilt core nursing, which comprises the following steps:
manufacturing a hollow box body: the prepreg cloth is coated on the surface of the inner mold and is pressed with the outer mold to form a hollow prefabricated body, two opening ends of the prefabricated body are curled outwards, and the prefabricated body and the curled edge are demolded to form a hollow box body after being thermoset and formed;
manufacturing a drawing box cover: carrying out grid pre-curing, frame reinforcement and three-dimensional modeling by using carbon fiber grid cloth to form two interlayers which are formed by laying and pressing three pre-cured hollow panels and a drawing box cover with a sliding groove, a limiting clamping groove and a simple handle;
and (3) integral assembly: the sliding grooves of the drawing box cover are matched with the sliding rails at the two open ends of the hollow box body to be opened and closed, and the low-wind-resistance filter element, the micro direct current motor, the fan blade, the wireless temperature and humidity transmitter and the temperature difference power generation sheet are arranged in the two interlayers of the drawing box cover.
Wherein, every fretwork panel adopts high heat conduction carbon fiber to make, is heat dissipation mechanism along the fibre direction, and perpendicular fibre direction is thermal-insulated mechanism.
Wherein, at carbon fiber net cloth's centre coating resin to solidify in advance, later will cut into carbon fiber prepreg cloth of returning the font and the reinforcement that solidifies carbon fiber net cloth layup bonding formation frame in advance, make three fretwork panels, then pass through mould hot briquetting with a fretwork panel and two convex surface fretwork panels, form the case lid that has two interbedded layers.
Wherein, three edges of the box cover which forms two interlayers are bent inwards to form a limiting clamping groove and two sliding grooves, and the other edge is bent outwards to form a simple handle.
Wherein, the fan blade is integrally formed by mould pressing of light-weight and high-strength chopped carbon fiber and high-temperature resistant resin.
Wherein, the compound natural plant fiber of melt-blown long fiber of low windage filter core low windage is made, lures mite filter core and low windage stacte filter core including low windage, and the inside that the low windage lured the mite filter core has mite pest plant fiber, and the inside of low windage stacte filter core has added Chinese herbal medicine plant fiber.
After a micro direct current motor and fan blades are assembled in an outer interlayer of each drawing box cover, which is far away from the hollow box body, one end of a fan blade of one drawing box cover is set to be an air inlet end, one end of a fan blade of the other drawing box cover is set to be an air outlet end, then a low-wind-resistance incense filter element is assembled at the air inlet end of the drawing box cover, which is close to the inner interlayer of the hollow box body, and a low-wind-resistance mite-luring filter element is assembled at the air outlet end of the drawing box cover, which is close to the inner interlayer.
And then, assembling a wireless temperature and humidity transmitter at the air outlet end of the drawing box cover close to the inner interlayer of the hollow box body.
Wherein, paste the thermoelectric generation piece at the outward appearance wall of every pull-out case lid, later with thermoelectric generation piece wire connection miniature direct current motor and wireless temperature and humidity transmitter.
The invention also provides a use method of the special carbon fiber containing box for quilt core nursing, which comprises the following steps:
the quilt core is arranged in a hollow box body, and the hollow box body is closed through the matching of a slide rail of the hollow box body and a slide groove of the drawing box cover;
then the surface thermoelectric generation piece of the drawing box cover is contacted with a heat source to form thermoelectric current to be supplied to the micro direct current motor and the wireless temperature and humidity transmitter, the motor drives the fan blades to rotate, and air inlet and air exhaust are respectively formed at two ends of the containing box;
then, the temperature and humidity transmitter collects temperature and humidity data of the air outlet end and transmits the data to the receiving module; the low-wind-resistance mite-inducing filter element traps mites, dust and microorganisms are filtered and collected, the low-wind-resistance incense filter element dispels peculiar smell, and medicine fragrance is continuously emitted.
The invention relates to a method for manufacturing and using a special carbon fiber containing box for quilt core nursing, which comprises the steps of coating prepreg cloth on the surface of an inner mold, pressing the prepreg cloth and the outer mold into a hollow prefabricated body in a pressing mode, curling two open ends of the prefabricated body outwards, and demolding after the prefabricated body and the curled edge are subjected to thermosetting molding to form a hollow box body; carrying out grid pre-curing, frame reinforcement and three-dimensional modeling by using carbon fiber grid cloth to form two interlayers which are formed by laying and pressing three pre-cured hollow panels and a drawing box cover with a sliding groove, a limiting clamping groove and a simple handle; the sliding grooves of the drawing box cover are matched with the sliding rails at the two open ends of the hollow box body to be opened and closed, and the low-wind-resistance filter element, the micro direct current motor, the fan blade, the wireless temperature and humidity transmitter and the temperature difference power generation sheet are arranged in the two interlayers of the drawing box cover. Wherein utilize pull case lid and cavity box cooperation, can swiftly make things convenient for accomodating by the core, the ventilation drying of quilt core, remove mite dust removal, humiture monitoring can be accomplished to low windage filter core, miniature DC motor, fan leaf, wireless temperature and humidity transmitter and thermoelectric generation piece of cooperation simultaneously, and the nursing work of removing the flavor and stacte, labour saving and time saving, energy-concerving and environment-protective. Thereby obtain by more multi-functional of core containing box, be convenient for by the effect of the nursing of core.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a step diagram of a method for manufacturing a carbon fiber storage box for comforter core care according to the present invention.
Fig. 2 is a step diagram of a method for using the carbon fiber storage box for quilt core care of the present invention.
Fig. 3 is an exploded view of the structure of the carbon fiber storage box for quilt core care of the present invention.
Fig. 4 is a schematic view of the construction of the pull-out lid of the invention.
Fig. 5 is a partial sectional view of the drawer cover of the present invention.
Fig. 6 is a sectional view showing the internal structure of the carbon fiber storage box for comforter core care of the present invention.
10-a hollow box body, 11-a slide rail, 20-a drawing box cover, 21-a slide groove, 22-an inner interlayer, 23-an outer interlayer, 24-a limiting clamping groove, 25-a simple handle, 26-an air inlet end, 27-an air outlet end, 31-a thermoelectric generation piece, 32-a miniature direct current motor, 33-fan blades, 40-a low-wind-resistance incense filter element, 50-a low-wind-resistance mite-inducing filter element and 60-a wireless temperature and humidity transmitter.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1, 3, 4, 5 and 6, the invention provides a method for manufacturing a carbon fiber containing box special for quilt core care, comprising the following steps:
s100: the prepreg cloth is coated on the surface of the inner mold and is pressed with the outer mold to form a hollow prefabricated body, two opening ends of the prefabricated body are curled outwards, and the
the length, width and height of the
Then, a box body mould is manufactured according to the length, width and height of the
And then cutting the carbon fiber prepreg cloth according to the size of the
S200: carrying out grid pre-curing, frame reinforcement and three-dimensional modeling by using carbon fiber grid cloth to form two interlayers which are formed by laying and pressing three pre-cured hollow panels, and a
the
The method comprises the following steps of cutting out carbon fiber mesh cloth and carbon fiber prepreg cloth in a shape like a Chinese character 'hui' according to the size of a
And then manufacturing a box cover mold according to the size of the
And then, the edges of the box cover with the length of about 290mm, which form two interlayers, are bent outwards to form a
S300: the
wherein the
The cold end of the TEG1-241-1.4-1.2 type
The miniature direct
Then, the low wind resistance
Finally, a wireless temperature and
In summary, the following steps: the
Referring to fig. 2, 3, 4, 5 and 6, the invention further provides a use method of the carbon fiber containing box special for quilt core care, which comprises the following steps:
s100: the quilt core is arranged in a
after the quilt core is arranged in the
s200: the
wherein with 31 hot junctions contact industry high temperature airflow pipeline of case lid surface thermoelectric generation piece and carry out waste heat utilization, the heat conduction carbon fiber that
S300: the temperature and humidity transmitter collects the temperature and humidity data of the
wherein low windage lures
In summary, the following steps: taking a
The special storage box for quilt core nursing with integrated structure and function is designed and manufactured by adopting the carbon fiber resin matrix composite material, and compared with the box bodies with different volumes and made of different materials, the special storage box for quilt core nursing has the characteristics of light weight, firm structure, radiation aging resistance, good moisture and heat resistance and the like, and is simple and convenient to manufacture, energy-saving and environment-friendly. The quilt core can complete daily care such as drying, degerming, removing odor under the state of accomodating, real-time supervision quilt core humiture. The invention provides convenience for batch treatment of the quilt cores by using industrial waste heat, and can effectively reduce the transportation cost, simplify the operation flow and prevent cross contamination.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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