Vertical pressure boost pouring system

文档序号:1625058 发布日期:2020-01-14 浏览:9次 中文

阅读说明:本技术 一种立式增压浇筑系统 (Vertical pressure boost pouring system ) 是由 陈强 于 2018-07-06 设计创作,主要内容包括:本发明公开了一种立式增压浇筑系统,其中,包括混料装置、与混料装置通过进料管道连接的浇筑仓,设置在进料管道上用于输送浆料并维持浇筑仓内压力的输送泵,所述浇筑仓上设置浇注料嘴,浆料通过混料装置混好后在输送泵驱动下进入到浇筑仓,并在仓内压力作用下通过浇筑料嘴输出完成浇筑。本发明通过控制中心实现浆料自动浇筑,取代人工操作,提高了浇筑质量,实现自动化生产,劳动强度低、效率高。(The invention discloses a vertical pressurized pouring system, which comprises a mixing device, a pouring bin connected with the mixing device through a feed pipeline, and a delivery pump arranged on the feed pipeline and used for delivering slurry and maintaining the pressure in the pouring bin, wherein a pouring nozzle is arranged on the pouring bin, the slurry is mixed by the mixing device, then enters the pouring bin under the drive of the delivery pump, and is output through the pouring nozzle under the action of the pressure in the bin to finish pouring. According to the invention, automatic slurry pouring is realized through the control center, manual operation is replaced, the pouring quality is improved, automatic production is realized, the labor intensity is low, and the efficiency is high.)

1. The utility model provides a vertical pressure boost pouring system, its characterized in that includes the compounding device, passes through the storehouse of pouring that the charge-in pipeline is connected with the compounding device, sets up the delivery pump that is used for carrying thick liquids and maintains to pour storehouse internal pressure on the charge-in pipeline, set up on pouring the storehouse and water the material mouth, thick liquids enter into and pour the storehouse under the delivery pump drive after mixing well through the compounding device to accomplish and pour through pouring the material mouth output under the effect of storehouse internal pressure.

2. The vertical pressurized pouring system according to claim 1, wherein the mixing device comprises a vertical stirring bin and a secondary stirring device which are sequentially communicated, and the slurry is stirred by the vertical stirring bin, then is input into the secondary stirring device, and is uniformly stirred and mixed by the secondary stirring device.

3. The vertical pressurized pouring system according to claim 2, wherein the vertical stirring bin comprises a vertical cylindrical bin body and a stirring mechanism arranged in the vertical cylindrical bin body, a feed inlet is arranged on the vertical cylindrical bin body, the bottom of the vertical cylindrical bin body is communicated with a feed pipeline, and a gate valve is arranged at the joint of the vertical cylindrical bin body and the feed pipeline to control the communication state.

4. The vertical pressurized casting system of claim 1, wherein the transfer pump is an oil pressure grouting pump or an air pressure grouting pump.

5. The vertical pressurized pouring system according to claim 1, wherein the pouring bin is a closed bin body, and slurry in the bin body is input by a delivery pump and pressurization in the bin is realized.

6. The vertical pressurized pouring system according to claim 1, wherein the pouring bin comprises a vertical cylindrical main bin body and a conical bin bottom arranged at the bottom of the vertical cylindrical main bin body, the top of the vertical cylindrical main bin body of the pouring bin is a horizontal plane top, and the pouring nozzle is arranged at the bottom of the conical bin bottom.

7. The vertical pressurized pouring system according to claim 6, wherein the pouring nozzle comprises an upper pipe connected with the pouring bin, a lower pipe connected with the upper pipe and having a bottom end forming a discharge port, and a pneumatic knife gate valve arranged on the upper pipe and used for controlling discharge, wherein the pipe diameter of the lower pipe is smaller than that of the upper pipe, the bottom of the upper pipe forms a cone part and is connected with the lower pipe through the cone part, an anti-overflow cover plate is arranged at the bottom end of the lower pipe around the discharge port, the anti-overflow cover plate comprises a sleeving ring for sleeving the lower pipe and a wing plate arranged along the outer edge of the sleeving ring, and the bottom end of the lower pipe is provided with a limit step corresponding to the sleeving.

8. The vertical pressurized casting system according to claim 6, wherein a pressurized detector for monitoring air pressure data in the casting bin is arranged in the vertical cylindrical main bin body of the casting bin, and the pressurized detector is arranged at a far end position corresponding to the feeding hole.

9. The vertical pressurized casting system according to claim 8, further comprising a control center in communication with the pressurization detector, the controller for controlling the mixing device, the controller for controlling the delivery pump, and the controller for controlling the pneumatic knife gate, respectively.

10. The vertical pressurized casting system according to claim 8, wherein an alarm is further provided in the system, and the alarm is in communication connection with a control center.

Technical Field

The invention relates to the field of constructional engineering, in particular to a vertical pressurizing pouring system.

Background

The traditional pouring is carried out manually, namely, a tool is used for containing concrete grout, and then the concrete grout is poured into the thin-wall formwork for pouring.

Accordingly, further improvements and developments are needed in the art.

Disclosure of Invention

The invention aims to provide a vertical pressurizing pouring system with a simple and practical structure, solves the problems of low working efficiency, long operation time and environmental pollution caused by slurry sputtering in the working process, realizes the working process of automatic pouring through the control of a control center, and improves the pouring quality.

The adopted technical scheme is as follows:

the utility model provides a vertical pressure boost pouring system, wherein, includes the compounding device, passes through the storehouse of pouring that the charge-in pipeline is connected with the compounding device, sets up the delivery pump that is used for carrying thick liquids and maintains to pour storehouse internal pressure on the charge-in pipeline, set up the pouring material mouth on pouring the storehouse, thick liquids enter into under the delivery pump drive and pour the storehouse after the compounding device mixes to accomplish through pouring the material mouth output and pour under the effect of storehouse internal pressure.

The vertical pressure boost pouring system, wherein, the compounding device is including the vertical stirring storehouse and the secondary agitating unit that communicate in proper order, after thick liquids are input the secondary agitating unit after vertical stirring storehouse stirring, by the uniform mixing of secondary agitating unit.

The vertical type pressurizing pouring system is characterized in that the vertical type stirring bin comprises a vertical type cylindrical bin body and a stirring mechanism arranged in the vertical type cylindrical bin body, a feeding opening is formed in the vertical type cylindrical bin body, the bottom of the vertical type cylindrical bin body is communicated with a feeding pipeline, and a gate valve control communicating state is arranged at the joint of the feeding opening and the feeding pipeline.

The vertical type pressurization pouring system is characterized in that the delivery pump is an oil pressure grouting pump or an air pressure grouting pump.

The vertical pressurizing pouring system is characterized in that the pouring bin is a closed bin body, and slurry in the bin body is input by a conveying pump to realize pressurization in the bin.

The vertical pressurizing pouring system is characterized in that the pouring bin comprises a vertical cylindrical main bin body and a conical bin bottom arranged at the bottom of the vertical cylindrical main bin body, the top of the vertical cylindrical main bin body of the pouring bin is a horizontal plane top, and the pouring nozzle is arranged at the bottom of the conical bin bottom.

Vertical pressure boost pouring system, wherein, the pouring material mouth include with pour the top tube that the storehouse is connected, the bottom of being connected with the top tube forms the low tube of discharge gate, sets up the pneumatic knife gate valve that is used for controlling the ejection of compact on the top tube, wherein, the low tube pipe diameter is less than the top tube, the top tube bottom forms the centrum part, is connected with the low tube through cone part, the low tube bottom encircles the discharge gate and is provided with the anti-overflow apron, the anti-overflow apron is including the overlap ring that is used for cup jointing the low tube and along the pterygoid lamina that cup joints the ring outside along setting, the low tube bottom sets up the limit step that corresponds.

The vertical type pressurizing and pouring system is characterized in that a pressurizing detector used for monitoring air pressure data in the pouring bin is arranged in a vertical cylindrical main bin body of the pouring bin, and the pressurizing detector is arranged at a far end position corresponding to the feeding hole.

The vertical pressurizing pouring system further comprises a control center, and the control center is in communication connection with the pressurizing detector, the controller for controlling the mixing device, the controller for controlling the delivery pump and the controller for controlling the pneumatic disconnecting link valve respectively.

The vertical type pressurization pouring system is characterized in that an alarm is further arranged in the system and is in communication connection with a control center.

Has the advantages that: the vertical pressurized pouring system provided by the invention realizes automatic pouring of slurry, ensures the uniformity of pouring flow and flow velocity, saves manpower and material resources, has high automation degree, and quickly and effectively improves the working efficiency.

Drawings

Fig. 1 is a schematic structural view of a vertical pressurized casting system according to the present invention.

FIG. 2 is a schematic structural view of a pouring nozzle of a vertical pressurized pouring system according to the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples.

The vertical pressurized pouring system shown in fig. 1 comprises a mixing device, a pouring bin 100 connected with the mixing device through a feeding pipeline 130, and a delivery pump 300 arranged on the feeding pipeline and used for delivering slurry and maintaining the pressure in the pouring bin, wherein a pouring nozzle 200 is arranged on the pouring bin, the slurry is mixed by the mixing device and then enters the pouring bin under the driving of the delivery pump, and pouring is completed through the output of the pouring nozzle under the action of the pressure in the bin.

The compounding device is including vertical stirring storehouse 400 and secondary agitating unit 500 that communicate in proper order, and the thick liquids are after vertical stirring storehouse stirring input secondary agitating unit, are stirred the mixing by secondary agitating unit at the uniform velocity. The slurry is uniformly mixed by stirring for many times, and the slurry cannot block the feed inlet when flowing through the feed pipeline. Wherein, vertical stirring storehouse includes the vertical cylinder storehouse body, sets up the rabbling mechanism at the vertical cylinder storehouse internal, set up charge door 410 on the vertical cylinder storehouse body, thick liquids pass through the charge door and get into vertical stirring storehouse. The bottom of the vertical cylindrical bin body is communicated with a feeding pipeline 130, and a gate valve 140 is arranged at the joint of the feeding pipeline and the feeding pipeline for controlling the communication state.

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