Magneto-optical isolator core, manufacturing method thereof and magneto-optical isolator
阅读说明:本技术 一种磁光隔离器芯及其制作方法、磁光隔离器 (Magneto-optical isolator core, manufacturing method thereof and magneto-optical isolator ) 是由 郑熠 吴少凡 王帅华 黄鑫 徐刘伟 于 2019-10-08 设计创作,主要内容包括:本发明公开了一种磁光隔离器芯及其制作方法、磁光隔离器,属于光纤通讯技术领域,能够解决现有磁光隔离器插入损耗较大,封装成品率较低的问题。所述磁光隔离器芯包括中空柱状的磁环和柱状的磁光晶体;磁环的内壁上设置有第一焊接金属层;磁光晶体的外壁上设置有第二焊接金属层,磁环的内径小于磁光晶体的外径,磁环在经过降温冷缩后可套设在磁光晶体上,以使第一焊接金属层和第二焊接金属层在磁环温度回升后压焊连接。本发明用于制作磁光隔离器芯。(The invention discloses a magneto-optical isolator core, a manufacturing method thereof and a magneto-optical isolator, belongs to the technical field of optical fiber communication, and can solve the problems of large insertion loss and low packaging yield of the existing magneto-optical isolator. The magneto-optical isolator core comprises a hollow columnar magnetic ring and a columnar magneto-optical crystal; a first welding metal layer is arranged on the inner wall of the magnetic ring; the outer wall of the magneto-optical crystal is provided with a second welding metal layer, the inner diameter of the magnetic ring is smaller than the outer diameter of the magneto-optical crystal, and the magnetic ring can be sleeved on the magneto-optical crystal after being cooled and shrunk, so that the first welding metal layer and the second welding metal layer are connected in a pressure welding mode after the temperature of the magnetic ring rises. The invention is used for manufacturing the magneto-optical isolator core.)
1. A magneto-optical isolator core is characterized by comprising a hollow columnar magnetic ring and a columnar magneto-optical crystal;
a first welding metal layer is arranged on the inner wall of the magnetic ring; the magneto-optical crystal is characterized in that a second welding metal layer is arranged on the outer wall of the magneto-optical crystal, the inner diameter of the magnetic ring is smaller than the outer diameter of the magneto-optical crystal, and the magnetic ring can be sleeved on the magneto-optical crystal after being cooled and shrunk, so that the first welding metal layer and the second welding metal layer are connected in a pressure welding mode after the temperature of the magnetic ring rises.
2. A magneto-optical isolator core as claimed in claim 1, wherein a connecting metal layer is further provided between the inner wall of the magnetic ring and the first weld metal layer; the connecting metal layer is used for connecting the first welding metal layer with the inner wall of the magnetic ring.
3. A magneto-optical isolator core according to claim 1 or 2, further comprising a first wedge plate, a second wedge plate, a first support bracket and a second support bracket;
a first mounting groove is formed in one end face of the magnetic ring, and the first wedge angle piece can be assembled in the first mounting groove; the first support frame is provided with a first protruding structure in the center, and the first protruding structure is used for being matched with the first wedge angle piece to fill the first installation groove;
a second mounting groove is formed in the other end face of the magnetic ring, and the second wedge angle piece can be assembled in the second mounting groove; the center of the second support frame is provided with a second protruding structure, and the second protruding structure is used for being matched with the second wedge angle piece to fill the second mounting groove.
4. A magneto-optical isolator core according to claim 3, further comprising a cylindrical housing having one open end, and an end cap for closing the housing opening;
the magnetic ring, the magneto-optical crystal, the first wedge angle piece, the second wedge angle piece, the first support frame and the second support frame are all assembled in the shell, the first support frame abuts against the bottom surface of the shell, and the second support frame abuts against the end cover.
5. A magneto-optical isolator core according to claim 4, wherein the housing, the end cap, the first support bracket and the second support bracket each have a central bore coaxial with the magneto-optical crystal, the central bore having an aperture larger than an outer diameter of the magneto-optical crystal.
6. A magneto-optical isolator core according to claim 2, wherein said first solder metal layer and said second solder metal layer are both gold layers and said connecting metal layer is a copper layer.
7. A magneto-optical isolator core as claimed in claim 2 or 6, wherein said connection metal layer is formed on an inner wall of said magnetic ring by an electroplating process; the first welding metal layer is manufactured on the connecting metal layer through an electroplating process;
the second welding metal layer is manufactured on the outer wall of the magneto-optical crystal through an ion sputtering process.
8. A method of making a magneto-optical isolator core as claimed in any one of claims 1 to 7, said method comprising:
manufacturing the first welding metal layer on the inner wall of the magnetic ring, and manufacturing the second welding metal layer on the outer wall of the magneto-optical crystal;
cooling the magnetic ring to a first preset temperature so that the magnetic ring can be sleeved on the magneto-optical crystal;
sleeving the magnetic ring on the magneto-optical crystal, and heating the magnetic ring to enable the first welding metal layer and the second welding metal layer to be connected in a laminating welding mode, so that the magneto-optical isolator core is obtained.
9. The method as claimed in claim 8, wherein before the step of forming the first weld metal layer on the inner wall of the magnetic ring, the method further comprises:
manufacturing a connecting metal layer on the inner wall of the magnetic ring; the connecting metal layer is used for connecting the first welding metal layer with the inner wall of the magnetic ring.
10. A magneto-optical isolator comprising the magneto-optical isolator core according to any one of claims 1 to 7.
Technical Field
The invention relates to a magneto-optical isolator core, a manufacturing method thereof and a magneto-optical isolator, and belongs to the technical field of optical fiber communication.
Background
In recent years, with the development of optical fiber communication technology, a magneto-optical device utilizing interaction between light and magnetism has been attracting attention, and a magneto-optical isolator is a magneto-optical device applied to the field of communication. The magneto-optical isolator is also called as optical isolator, and is an optically passive device with nonreciprocal transmission, which has low insertion loss to forward transmission light and has great attenuation to reverse transmission light. Since the magneto-optical isolator allows light to pass in one direction only and blocks light from passing in the opposite direction, light reflected by the optical fiber echo can be well isolated by the magneto-optical isolator, which makes the magneto-optical isolator an essential optical component in high-speed or long-distance optical fiber communications.
The existing magneto-optical isolator is based on the non-reciprocity of the faraday effect, and generally comprises a faraday rotor consisting of a magnetic ring and a magneto-optical crystal, wedge-shaped sheets respectively arranged on the light inlet side and the light outlet side of the faraday rotor, and the like. In the manufacturing process of the existing magneto-optical isolator, the magnetic ring and the magneto-optical crystal and the magnetic ring and the wedge angle sheet are generally bonded by glue, however, the glue can penetrate into the light passing surface of the magneto-optical crystal during bonding to pollute the light passing surface, so that the insertion loss of the magneto-optical isolator is large, and the packaging yield is low.
Disclosure of Invention
The invention provides a magneto-optical isolator core, a manufacturing method thereof and a magneto-optical isolator, which can solve the problems of large insertion loss and low packaging yield of the existing magneto-optical isolator.
The invention provides a magneto-optical isolator core, which comprises a hollow columnar magnetic ring and a columnar magneto-optical crystal; a first welding metal layer is arranged on the inner wall of the magnetic ring; the magneto-optical crystal is characterized in that a second welding metal layer is arranged on the outer wall of the magneto-optical crystal, the inner diameter of the magnetic ring is smaller than the outer diameter of the magneto-optical crystal, and the magnetic ring can be sleeved on the magneto-optical crystal after being cooled and shrunk, so that the first welding metal layer and the second welding metal layer are connected in a pressure welding mode after the temperature of the magnetic ring rises.
Optionally, a connection metal layer is further disposed between the inner wall of the magnetic ring and the first welding metal layer; the connecting metal layer is used for connecting the first welding metal layer with the inner wall of the magnetic ring.
Optionally, the magneto-optical isolator core further comprises a first wedge plate, a second wedge plate, a first support frame and a second support frame; a first mounting groove is formed in one end face of the magnetic ring, and the first wedge angle piece can be assembled in the first mounting groove; the first support frame is provided with a first protruding structure in the center, and the first protruding structure is used for being matched with the first wedge angle piece to fill the first installation groove; a second mounting groove is formed in the other end face of the magnetic ring, and the second wedge angle piece can be assembled in the second mounting groove; the center of the second support frame is provided with a second protruding structure, and the second protruding structure is used for being matched with the second wedge angle piece to fill the second mounting groove.
Optionally, the magneto-optical isolator core further comprises a cylindrical shell with an opening at one end, and an end cover for closing the opening of the shell; the magnetic ring, the magneto-optical crystal, the first wedge angle piece, the second wedge angle piece, the first support frame and the second support frame are all assembled in the shell, the first support frame abuts against the bottom surface of the shell, and the second support frame abuts against the end cover.
Optionally, the housing, the end cap, the first support frame and the second support frame all have a central hole coaxial with the magneto-optical crystal, and an aperture of the central hole is larger than an outer diameter of the magneto-optical crystal.
Optionally, the first welding metal layer and the second welding metal layer are both gold layers, and the connection metal layer is a copper layer.
Optionally, the connection metal layer is manufactured on the inner wall of the magnetic ring through an electroplating process; the first welding metal layer is manufactured on the connecting metal layer through an electroplating process; the second welding metal layer is manufactured on the outer wall of the magneto-optical crystal through an ion sputtering process.
The invention also provides a manufacturing method applied to any one of the magneto-optical isolator cores, which comprises the following steps: manufacturing the first welding metal layer on the inner wall of the magnetic ring, and manufacturing the second welding metal layer on the outer wall of the magneto-optical crystal; cooling the magnetic ring to a first preset temperature so that the magnetic ring can be sleeved on the magneto-optical crystal; sleeving the magnetic ring on the magneto-optical crystal, and heating the magnetic ring to enable the first welding metal layer and the second welding metal layer to be connected in a laminating welding mode, so that the magneto-optical isolator core is obtained.
Optionally, before the first welding metal layer is fabricated on the inner wall of the magnetic ring, the method further includes: manufacturing a connecting metal layer on the inner wall of the magnetic ring; the connecting metal layer is used for connecting the first welding metal layer with the inner wall of the magnetic ring.
The invention also provides a magneto-optical isolator comprising any one of the magneto-optical isolator cores.
The invention can produce the beneficial effects that:
1) according to the magneto-optical isolator core provided by the invention, the first welding metal layer is arranged on the inner wall of the magnetic ring, the second welding metal layer is arranged on the outer wall of the magneto-optical crystal, and the magnetic ring is cooled by utilizing the principle of expansion with heat and contraction with cold so that the inner diameter of the magnetic ring is increased after the magnetic ring is contracted, so that the magneto-optical crystal can be assembled in an axial hole of the magnetic ring, then the magnetic ring expands after the temperature rises, the inner diameter of the magnetic ring is decreased, and the second welding metal layer on the outer wall of the magneto-optical crystal assembled in the magnetic ring and the first welding metal layer on the inner wall of the magnetic ring are connected by pressure welding under the extrusion of the expansion force of the magnetic. Compared with the prior art in which connection is performed through glue, the low-temperature pressure welding connection in the invention can enable connection between the magnetic ring and the magneto-optical crystal to be firmer, and meanwhile, glue is prevented from polluting the light passing surface of the magneto-optical crystal, so that the insertion loss of the magneto-optical isolator is reduced, and the packaging yield of the magneto-optical isolator is improved.
2) According to the magneto-optical isolator core provided by the invention, the first mounting groove and the second mounting groove are respectively arranged on the two end faces of the magnetic ring, the first wedge angle sheet is assembled into the first mounting groove, and the first support frame is used for fixing the position of the first wedge angle sheet; assembling the second wedge angle piece into a second mounting groove, and fixing the position of the second wedge angle piece by using a second support frame; compared with the prior art that the connection is carried out through glue, the position of the wedge angle piece is limited in the gap between the mounting groove and the support frame, so that the position of the wedge angle piece is fixed, glue is not needed between the wedge angle piece and the magnetic ring, the glue is prevented from polluting the light passing surface of the magneto-optical crystal, the insertion loss of the magneto-optical isolator is further reduced, and the packaging yield of the magneto-optical isolator is improved.
3) The magneto-optical isolator provided by the invention realizes the connection of the magnetic ring and the magneto-optical crystal through a low-temperature welding technology, and realizes the position fixation of the wedge angle piece through the matching of the mounting groove and the support frame. Therefore, glue is not needed in the whole assembly process of the core of the magneto-optical isolator, and the problems of large insertion loss and low packaging yield of the magneto-optical isolator caused by the fact that glue pollutes the light passing surface of the magneto-optical crystal are completely avoided.
Drawings
FIG. 1 is a schematic diagram of a magneto-optical isolator core structure according to an embodiment of the present invention;
fig. 2 is a flowchart of a method for manufacturing a magneto-optical isolator core according to an embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to examples, but the present invention is not limited to these examples.
The embodiment of the invention provides a magneto-optical isolator core, which comprises a hollow columnar
The
Referring to fig. 1, the magneto-
When the
According to the magneto-optical isolator core provided by the invention, the first welding metal layer is arranged on the inner wall of the magnetic ring, the second welding metal layer is arranged on the outer wall of the magneto-optical crystal, and the magnetic ring is cooled by utilizing the principle of expansion with heat and contraction with cold so that the inner diameter of the magnetic ring is increased after the magnetic ring is contracted, so that the magneto-optical crystal can be assembled in an axial hole of the magnetic ring, then the magnetic ring expands after the temperature rises, the inner diameter of the magnetic ring is decreased, and the second welding metal layer on the outer wall of the magneto-optical crystal assembled in the magnetic ring and the first welding metal layer on the inner wall of the magnetic ring are connected by pressure welding under the extrusion of the expansion force of the magnetic. Compared with the prior art in which connection is performed through glue, the low-temperature pressure welding connection in the invention can enable connection between the magnetic ring and the magneto-optical crystal to be firmer, and meanwhile, glue is prevented from polluting the light passing surface of the magneto-optical crystal, so that the insertion loss of the magneto-optical isolator is reduced, and the packaging yield of the magneto-optical isolator is improved.
Further, referring to fig. 1, the magneto-optical isolator core further includes a
Referring to fig. 1, the
According to the magneto-optical isolator core provided by the invention, the
Referring to fig. 1, the magneto-optical isolator core further comprises a
The
Another embodiment of the present invention provides a method for manufacturing a magneto-optical isolator core as described in any one of the above, as shown in fig. 2, the method comprising:
Wherein the first and second weld metal layers may both be gold layers; the first welding metal layer can be manufactured on the inner wall of the
The first preset temperature is a preset temperature, and a person skilled in the art can set the first preset temperature according to actual conditions, which is not limited in the embodiment of the present invention. Illustratively, the first preset temperature may be-120 ℃.
Further, before the first welding metal layer is formed on the inner wall of the
The following illustrates the fabrication and assembly process of the magneto-optical isolator core: firstly, electroplating a copper layer on the inner wall of the
The following is a specific embodiment of the magneto-optical isolator core provided by the present invention:
providing a
Copper layer plating on the inner wall of the magnetic ring 11: the plating solution comprises 180-220 g/L copper sulfate, 120-250 g/L sulfamic acid and 0.15-0.25 g/L sodium chloride, and the solvent is water. The process flow is (1) putting a magnetic ring into the electroplating solution to be used as a cathode; (2) processing metal copper into an anode with the diameter of 1mm, and inserting the anode into an axial hole of the
Plating gold layer on the inner wall of the magnetic ring 11: the plating solution contains 6-20 g/L potassium iodoaurate, 3-8 g/L, EDTA 8-15 g/L tetramethylammonium iodide, and 80-130 g/L citric acid. The process flow is (1) putting the
Processing of magneto-optical crystal 12: a TGG crystal was provided having a diameter of 3.002mm and a length of 10mm, both end faces of the crystal were polished.
Gold plating on the outer wall of the magneto-optical crystal 12: sequentially putting the magneto-
Assembling the
And (3) integral packaging: using YVO4Is prepared into a
Yet another embodiment of the present invention provides a magneto-optical isolator comprising a magneto-optical isolator core as described in any one of the above. The magneto-optical isolator core realizes the connection of the magnetic ring and the magneto-optical crystal through a low-temperature welding technology, and realizes the position fixation of the wedge angle piece through the matching of the mounting groove and the support frame. Therefore, glue is not needed in the whole assembly process of the core of the magneto-optical isolator, and the problems of large insertion loss and low packaging yield of the magneto-optical isolator caused by the fact that glue pollutes the light passing surface of the magneto-optical crystal are completely avoided.
Although the present application has been described with reference to a few embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the application as defined by the appended claims.
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