Assembly equipment that production efficiency is high
阅读说明:本技术 一种生产效率高的组装设备 (Assembly equipment that production efficiency is high ) 是由 徐德春 于 2019-10-17 设计创作,主要内容包括:本发明公开了一种生产效率高的组装设备,其包括框架主体和载板,且载板设置于框架主体的内腔中部,所述载板的顶端中部固定设置有转盘模组,所述转盘模组的外侧依次环绕设置有端子锁插片组装模组、下料模组、外壳上料模组、密封圈上料模组和电磁阀且均通过螺栓固定设置于载板的顶端。上述生产效率高的组装设备具有裁切、铆压、CCD测试、扫码等多功能,自动化程度高,将以前由人工流水线劳作改为现在一人看管多台自动化生产设备,使得生产效率高,而且通过多工位分度转盘实现循环组装,一人多机的生产模式极大地提高了企业生产的生产效率,运行成本,为公司带来更大的效益,并且可同时组装不同料号,形状相似的产品,具有多变性。(The invention discloses assembling equipment with high production efficiency, which comprises a frame main body and a support plate, wherein the support plate is arranged in the middle of an inner cavity of the frame main body, a turntable module is fixedly arranged in the middle of the top end of the support plate, and a terminal lock inserting piece assembling module, a blanking module, a shell feeding module, a sealing ring feeding module and an electromagnetic valve are sequentially arranged on the outer side of the turntable module in a surrounding mode and are fixedly arranged at the top end of the support plate through bolts. Above-mentioned equipment that production efficiency is high has and cuts, the riveting, the CCD test, sweep multi-functional such as sign indicating number, degree of automation is high, change into many automated production equipment of now alone watching by artifical assembly line work in the past, make production efficiency high, and realize the circulation equipment through multistation graduation carousel, the production efficiency of enterprise's production has greatly been improved to the mode of production of alone multimachine, the running cost, bring bigger benefit for the company, and can assemble different material numbers simultaneously, the similar product of shape, the variability has.)
1. The assembly equipment with high production efficiency comprises a frame main body and a support plate, wherein the support plate is arranged in the middle of an inner cavity of the frame main body; wherein the content of the first and second substances,
the terminal lock insertion piece assembling module is provided with a 90-degree module, and the blanking module, the shell feeding module and the sealing ring feeding module are all provided with 180-degree modules;
in addition, the first and second substrates are,
one side of terminal lock inserted sheet equipment module is provided with the terminal lock inserted sheet module of impressing, and the terminal lock inserted sheet module of impressing sets up on the support plate through bolt fastening, one side that the terminal lock inserted sheet module of impressing is provided with CCD and detects the module, and CCD detects the module and passes through bolt fastening and install on the carousel module, one side of seal ring material loading module is provided with the sealing washer and struts the module, and the sealing washer struts the module and pass through bolt fastening and set up in the top of support plate.
2. The assembly equipment with high production efficiency according to claim 1, wherein the 90 ° module comprises a first installation bottom plate and a 90 ° track plate, the 90 ° track plate is fixedly arranged on the first installation bottom plate through bolts, in addition, an arc 90 ° track groove is arranged on the 90 ° track plate, a first slider installation block is arranged on one side of the 90 ° track plate, the first slider installation block is fixedly arranged on the first installation bottom plate, a first slider is fixedly arranged on the first slider installation block, a first guide rail is movably clamped on the first slider, a first bearing is fixedly arranged on one side of the back of one end of the first guide rail, the first bearing is movably clamped in the 90 ° track groove, a bearing slide groove plate is movably sleeved on the first bearing, and a first rotating shaft is fixedly arranged at one end of the slide groove plate, which is far away from the first bearing, the first rotating shaft is rotatably arranged on the first mounting bottom plate;
a first limiting block is movably clamped on one side of the front face of one end of the first guide rail, a first material blocking block is fixedly arranged on one side of the first limiting block, the bottom end of the first material blocking block is movably clamped on the first mounting bottom plate, a first buffer is fixedly arranged on the first material blocking block, a first sensor guide rail is fixedly arranged on one side wall of the first material blocking block, light shading sheets are fixedly arranged at two ends of the first limiting block, a first photoelectric sensor is movably clamped on the light shading sheets on one side of the first limiting block, the first photoelectric sensor is movably clamped on the first sensor guide rail, and in addition,
an L-shaped second material blocking block is fixedly arranged on the other side of the first mounting base plate, a second buffer is fixedly arranged at the bottom end of one side of the second material blocking block, a guide rail for a second sensor is fixedly arranged on one side wall of the second material blocking block, a second photoelectric sensor is movably clamped on the guide rail for the second sensor, in addition,
the rear end of the first mounting base plate is fixedly provided with a first speed reducer mounting block, a first speed reducer is fixedly arranged at the rear end of the first speed reducer mounting block, the output end of the first speed reducer is provided with a first coupler, the first coupler penetrates through the first speed reducer mounting block and is in transmission connection with a first rotating shaft, and a first servo motor is fixedly arranged at the top of the tail end of the first speed reducer.
3. The assembling device with high production efficiency according to claim 2, wherein the 180 ° module comprises a second mounting plate and a 180 ° track plate, the 180 ° track plate is fixedly arranged on the front surface of the second mounting plate through bolts, one side of the front surface of the 180 ° track plate is provided with a 180 ° track groove, the upper end and the lower end of the 180 ° track plate are both provided with a second slider, a second guide rail is movably clamped between the second sliders at two sides, one side of the back surface of the second guide rail is provided with a second bearing which is movably clamped in the 180 ° track groove, one side of the outer wall of the second bearing is movably sleeved with a connecting shaft plate, one end of the connecting shaft plate far away from the second bearing is provided with a second rotating shaft, the second rotating shaft is rotatably arranged on the second mounting plate, in addition, two sides of the second slider are both fixedly provided with second slider mounting blocks, a first gasket is fixedly arranged between the back surfaces of the second sliding block mounting blocks at the two sides, the first gasket is fixedly mounted on the second mounting base plate through a bolt, in addition,
the top end of the second guide rail is movably clamped with a coil mounting block, the bottom end of the coil mounting block is provided with a second limiting block, the second limiting block is movably clamped on the second guide rail, one side of the second limiting block is fixedly provided with a second retaining block, the bottom end of the second retaining block is fixedly provided with a fourth buffer, the other side of the second retaining block is fixedly provided with a guide rail for a fourth sensor, the guide rail for the fourth sensor is movably clamped with a fourth photoelectric sensor, and simultaneously,
a first stop block is fixedly arranged on one side of the 180-degree track plate, a third buffer is fixedly arranged at the bottom of the first stop block, a guide rail for a third sensor is fixedly arranged on one side of the first stop block, and a third photoelectric sensor is movably clamped on the guide rail for the third sensor;
the two sides of the second mounting bottom plate are both fixedly provided with adjusting stop blocks, the adjusting stop blocks are movably clamped with adjusting bolts, one end of each adjusting bolt is fixedly arranged on the side wall of the 180-degree track plate, in addition,
the back of second mounting base plate is fixed and is provided with second reduction gear installation piece, and the rear end of second reduction gear installation piece is fixed and is provided with the second reduction gear, the output of second reduction gear is provided with the second shaft coupling, and the second shaft coupling runs through second reduction gear installation piece and is connected with the transmission of second pivot, the fixed second servo motor that is provided with in tail end top of second reduction gear.
4. The assembly equipment with high production efficiency as claimed in claim 1, wherein a turntable is rotatably disposed at the top axis of the turntable module, the outer sides of the turntable module are in an annular array and respectively provided with a support frame, the bottom of the support frame is fixedly disposed on the support plate through a bolt, in addition, a product carrying seat is disposed at the top of the support frame and fixedly disposed on the turntable module, and a carrying seat is mounted at one side of the bottom end of the product carrying seat for positioning.
5. The assembly equipment with high production efficiency according to claim 3, wherein the terminal lock insert assembly module comprises a terminal lock insert assembly module support and an assembly clamping jaw, a PP connecting block is fixedly arranged on one side of the assembly clamping jaw, the PP connecting block is slidably clamped on a first guide rail on the 90-degree module, a fixing plate is fixedly arranged on one side of the terminal lock insert assembly module support, the 90-degree module is fixedly arranged on the terminal lock insert assembly module support through the fixing plate, and a third limiting block is arranged at the bottom end of the 90-degree module and positioned on the fixing plate;
the blanking module comprises a blanking module supporting piece and a blanking clamping jaw assembly, the blanking module supporting piece is installed at the bottom end of the back face of one 180-degree module, the blanking clamping jaw assembly comprises a first air cylinder installation plate, a clamping jaw air cylinder and a first clamping jaw, the first air cylinder installation plate is movably clamped on the second guide rail, the clamping jaw air cylinder is fixedly arranged on the first air cylinder installation plate, and the first clamping jaw is arranged at the bottom end of the output end of the clamping jaw air cylinder;
the shell feeding module comprises a shell feeding module supporting piece, a product mounting assembly, a clamping jaw assembly and a linear mounting plate, wherein the shell feeding module supporting piece is fixedly mounted at the bottom end of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom end of the front face of one 180-degree module, the clamping jaw assembly is fixedly mounted on the linear mounting plate, and the linear mounting plate is mounted on a second guide rail on the 180-degree module;
the sealing ring feeding module comprises a sealing ring feeding module support piece, a product mounting assembly, a clamping jaw assembly, a T-shaped mounting plate and a sleeve, wherein the sealing ring feeding module support piece is mounted at the bottom of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom of the front face of the 180-degree module, the T-shaped mounting plate is arranged in a Y shape, the T-shaped mounting plate arranged in the Y shape is movably clamped on a second guide rail on the one 180-degree module, and in addition, the clamping jaw assembly and the sleeve are respectively and movably clamped on two sides of the front face of the T-shaped mounting plate;
the terminal lock plug sheet assembly module support piece, the blanking module support piece, the shell feeding module support piece and the sealing ring feeding module support piece are all composed of an angle seat, a mounting plate and a bottom plate, wherein the mounting plate is fixedly mounted at the top of one side of the front face of the angle seat through bolts, and the bottom plate is fixedly mounted at the bottom end of the angle seat.
6. The assembly equipment with high production efficiency according to claim 5, wherein the assembly clamping jaw comprises a first air cylinder, a clamping jaw mounting block, a clamping jaw pressing head, a second clamping jaw and a first clamping jaw mounting block, the clamping jaw mounting block is fixedly arranged on the first air cylinder, the first clamping jaw mounting block is connected to two sides of the output end of the first air cylinder, the second clamping jaw matched with the first clamping jaw mounting block is arranged on one side surface of the first clamping jaw mounting block on two sides, the clamping jaw pressing head is arranged between the second clamping jaws on two sides, and in addition, one end, far away from the second clamping jaw, of the clamping jaw pressing head is movably clamped on the clamping jaw mounting block;
the product mounting assembly comprises a product mounting block, a product fixing block, an inductor fixing block, a connecting block and a first pair of photoelectric sensors, wherein the connecting block is mounted on one side of the bottom end of the product mounting block;
the clamping jaw assembly comprises a second cylinder, a second clamping jaw mounting block, a third clamping jaw, a clamping jaw partition plate and a clamping jaw pressing block, wherein the second cylinder is mounted on a linear mounting plate or a T-shaped mounting plate;
the sleeve pipe includes sleeve pipe fixed block, compression leg, cover post, tucking, spring compression leg and spring, wherein sleeve pipe fixed block activity joint is on T type mounting panel, the compression leg is fixed to be set up in the bottom of sleeve pipe fixed block, and the cover post activity sets up in the inner chamber of cover post, the spring compression leg is installed to the bottom of sleeve pipe fixed block, the bottom activity joint of spring compression leg has the tucking, and is located be provided with the spring between tucking and the spring compression leg in the inner chamber of spring compression leg.
7. The assembly equipment with high production efficiency according to claim 1, wherein the CCD detection module comprises a linear section bar and a concave cover, the concave cover is connected to one side of the linear section bar in a clamping manner, a camera mounting block is mounted on one side of the linear section bar, a camera is fixedly mounted on the camera mounting block, a lens is fixedly mounted at the bottom of the camera, a light source mounting block is arranged at the bottom end of the camera mounting block, the light source mounting block is mounted on the linear section bar, a light source is fixedly mounted at one end of the light source mounting block, and the lens and the axis of the light source are arranged in a collinear manner on the same horizontal plane.
8. The assembly apparatus with high production efficiency as claimed in claim 1, wherein the terminal locking insert press-fitting module includes a second cylinder mounting plate and a press block mounting plate, the second cylinder mounting plate is arranged on one side of the pressing block mounting plate, the top end of the pressing block mounting plate is provided with a buffer mounting plate, a third cylinder is fixedly arranged on one side of the top end of the second cylinder mounting plate, a floating joint is arranged at the top of the output end of the third cylinder, the floating joint is movably clamped at one side of the buffer mounting plate, the other side of the second cylinder mounting plate is fixedly provided with a slide rail, the upper end and the lower end of the slide rail are movably clamped with a third slide block, and both sides the third slider is all fixed to be set up on the briquetting mounting panel, the opposite side fixed mounting of briquetting mounting panel has the briquetting, the fixed fifth buffer that is provided with in top of buffer mounting panel.
9. The assembly equipment with high production efficiency according to claim 1, wherein the sealing ring spreading module comprises a third installation bottom plate, an installation middle plate and an upper cover plate, the installation middle plate is arranged at the top end of the third installation bottom plate, the upper cover plate is arranged at the top end of the installation middle plate, guide pillars are arranged at four corners of the top of the third installation bottom plate, the top ends of the four guide pillars penetrate through the installation middle plate and extend to the bottom of the upper cover plate to be fixedly connected, and guide sleeves are sleeved at the bottom ends of the guide pillars and arranged between the third installation bottom plate and the installation middle plate;
a bidirectional cylinder is arranged at the top of the mounting middle plate, two fourth slide blocks are movably clamped at the top end of the bidirectional cylinder, a distraction connecting plate is movably arranged on each of the two fourth slide blocks, in addition, the outer wall of the fourth sliding block is sleeved with a sliding groove rail which is arranged on the bidirectional cylinder, the bottom end of the sliding groove rail is provided with a middle base plate, the middle backing plate is arranged at one side of the outer walls of the two strutting connecting plates in a surrounding way, the top of the middle backing plate is fixedly provided with a supporting plate, the two sides of the supporting plate are provided with track plates, and the track plate is arranged on the middle backing plate through bolts, two first track grooves are arranged on the track plate, and an installation block is movably clamped in each first track groove, the bottom of the installation block is movably clamped on the spreading connecting plate, the mounting block is provided with an opening column mounting block, and the opening column mounting block is provided with an opening column;
in addition, a track cover plate is embedded in the middle of the top end of the upper cover plate and fixedly installed on the upper cover plate through bolts, a second track groove is formed in the track cover plate, and the opening column penetrates through the second track groove and is movably arranged in the second track groove;
a fourth air cylinder is arranged at the top end of the third mounting bottom plate, a third air cylinder mounting plate is fixedly arranged at the bottom of the fourth air cylinder, the third air cylinder mounting plate is fixedly embedded in the middle of the top of the third mounting bottom plate, and in addition, a second gasket is arranged at the output end of the fourth air cylinder and is mounted at the bottom of the mounting middle plate;
buffer mounting blocks are movably clamped on two sides of the mounting medium plate, the bottoms of the buffer mounting blocks are fixedly mounted on a third mounting bottom plate, and sixth buffers are fixedly mounted at the tops of the buffer mounting blocks;
inductor installation piece is all fixed to inlay in the both sides of upper cover plate, and fixedly on the inductor installation piece be provided with the second and to the photoelectric sensor of pair, in addition the equal fixed mounting in bottom both sides of third mounting plate has the foot of standing.
10. The assembly equipment with high production efficiency according to claim 1, wherein a cantilever is arranged at the center of the top of the frame main body, a human-computer interface is fixedly arranged at one end of the cantilever, and a three-color lamp is arranged on one side of the top of the frame main body;
and an air source processor is arranged on one side surface of the frame main body.
Technical Field
The invention relates to an assembling device, in particular to an assembling device with high production efficiency.
Background
With the improvement of the scientific and technological level of China, intensive manual production cannot adapt to the development of modern enterprises, the labor cost is high, the working hours are long, the efficiency is low, the material waste is large, the problems of labor shortage and labor recruitment are difficult to solve, the application of automatic assembly equipment is more reliable, safer, more stable and continuous operation capability brings high-efficiency productivity to the companies, the operation cost of the companies is greatly reduced, and the companies are more competitive. Therefore, it is necessary to provide an assembling apparatus with high productivity to solve the above problems.
Disclosure of Invention
The invention aims to provide assembling equipment with high production efficiency, and aims to solve the problems of high labor cost, long working time, low efficiency, large material waste and low automation degree of the assembling equipment in the prior art.
Another object of the present invention is to provide a specific working method of an assembling apparatus with high production efficiency, so as to solve the problems of low automation degree, safety performance, stability and continuity of the assembling apparatus in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
an assembling device with high production efficiency comprises a frame main body and a support plate, wherein the support plate is arranged in the middle of an inner cavity of the frame main body, a turntable module is fixedly arranged in the middle of the top end of the support plate, and a terminal locking and inserting piece assembling module, a blanking module, a shell feeding module, a sealing ring feeding module and a solenoid valve are sequentially arranged on the outer side of the turntable module in a surrounding mode and are fixedly arranged at the top end of the support plate through bolts; wherein the content of the first and second substances,
the terminal lock insertion piece assembling module is provided with a 90-degree module, and the blanking module, the shell feeding module and the sealing ring feeding module are all provided with 180-degree modules;
in addition, the first and second substrates are,
one side of terminal lock inserted sheet equipment module is provided with the terminal lock inserted sheet module of impressing, and the terminal lock inserted sheet module of impressing sets up on the support plate through bolt fastening, one side that the terminal lock inserted sheet module of impressing is provided with CCD and detects the module, and CCD detects the module and passes through bolt fastening and install on the carousel module, one side of seal ring material loading module is provided with the sealing washer and struts the module, and the sealing washer struts the module and pass through bolt fastening and set up in the top of support plate.
As a further improvement of the scheme, the 90-degree module comprises a first mounting bottom plate and a 90-degree track plate, the 90-degree track plate is fixedly arranged on the first mounting bottom plate through bolts, in addition, an arc-shaped 90-degree track groove is formed on the 90-degree track plate, a first sliding block mounting block is arranged on one side of the 90-degree track plate, and the first slide block mounting block is fixedly arranged on the first mounting bottom plate, a first slide block is fixedly arranged on the first slide block mounting block, a first guide rail is movably clamped on the first sliding block, a first bearing is fixedly arranged on one side of the back of one end of the first guide rail, and the first bearing is movably clamped in the 90-degree track groove, a bearing sliding groove plate is movably sleeved on the first bearing, a first rotating shaft is fixedly arranged at one end, far away from the first bearing, of the bearing chute plate, and the first rotating shaft is rotatably arranged on the first mounting bottom plate;
a first limiting block is movably clamped on one side of the front face of one end of the first guide rail, a first material blocking block is fixedly arranged on one side of the first limiting block, the bottom end of the first material blocking block is movably clamped on the first mounting bottom plate, a first buffer is fixedly arranged on the first material blocking block, a first sensor guide rail is fixedly arranged on one side wall of the first material blocking block, light shading sheets are fixedly arranged at two ends of the first limiting block, a first photoelectric sensor is movably clamped on the light shading sheets on one side of the first limiting block, the first photoelectric sensor is movably clamped on the first sensor guide rail, and in addition,
an L-shaped second material blocking block is fixedly arranged on the other side of the first mounting base plate, a second buffer is fixedly arranged at the bottom end of one side of the second material blocking block, a guide rail for a second sensor is fixedly arranged on one side wall of the second material blocking block, a second photoelectric sensor is movably clamped on the guide rail for the second sensor, in addition,
the rear end of the first mounting base plate is fixedly provided with a first speed reducer mounting block, a first speed reducer is fixedly arranged at the rear end of the first speed reducer mounting block, the output end of the first speed reducer is provided with a first coupler, the first coupler penetrates through the first speed reducer mounting block and is in transmission connection with a first rotating shaft, and a first servo motor is fixedly arranged at the top of the tail end of the first speed reducer.
As a further improvement of the scheme, the 180-degree module comprises a second mounting base plate and a 180-degree track plate, the 180-degree track plate is fixedly arranged on the front surface of the second mounting base plate through bolts, one side of the front surface of the 180-degree track plate is provided with a 180-degree track groove, the upper end and the lower end of the 180-degree track plate are respectively provided with a second slider, a second guide rail is movably clamped between the second sliders at two sides, one side of the back surface of the second guide rail is provided with a second bearing, the second bearing is movably clamped in the 180-degree track groove, one side of the outer wall of the second bearing is movably sleeved with a connecting shaft plate, one end of the connecting shaft plate, far away from the second bearing, is provided with a second rotating shaft, the second rotating shaft is rotatably arranged on the second mounting base plate, in addition, the two sides of the second slider are respectively fixedly provided with a second slider mounting block, and a first gasket is fixedly arranged between, and the first washer is fixedly mounted on the second mounting base plate through a bolt, in addition,
the top end of the second guide rail is movably clamped with a coil mounting block, the bottom end of the coil mounting block is provided with a second limiting block, the second limiting block is movably clamped on the second guide rail, one side of the second limiting block is fixedly provided with a second retaining block, the bottom end of the second retaining block is fixedly provided with a fourth buffer, the other side of the second retaining block is fixedly provided with a guide rail for a fourth sensor, the guide rail for the fourth sensor is movably clamped with a fourth photoelectric sensor, and simultaneously,
a first stop block is fixedly arranged on one side of the 180-degree track plate, a third buffer is fixedly arranged at the bottom of the first stop block, a guide rail for a third sensor is fixedly arranged on one side of the first stop block, and a third photoelectric sensor is movably clamped on the guide rail for the third sensor;
the two sides of the second mounting bottom plate are both fixedly provided with adjusting stop blocks, the adjusting stop blocks are movably clamped with adjusting bolts, one end of each adjusting bolt is fixedly arranged on the side wall of the 180-degree track plate, in addition,
the back of second mounting base plate is fixed and is provided with second reduction gear installation piece, and the rear end of second reduction gear installation piece is fixed and is provided with the second reduction gear, the output of second reduction gear is provided with the second shaft coupling, and the second shaft coupling runs through second reduction gear installation piece and is connected with the transmission of second pivot, the fixed second servo motor that is provided with in tail end top of second reduction gear.
As a further improvement of this scheme, the top axle center department of carousel module rotates and is provided with the revolving stage, the outside of carousel module is that the annular array has the support frame respectively, and the bottom of support frame sets up on the support plate through the bolt fastening, in addition the top of support frame is provided with the product and carries the seat, and the product carries the seat and fix and set up on the carousel module, the product carries bottom one side of seat to install and carries a seat location.
As a further improvement of the scheme, the terminal lock insert piece assembling module comprises a terminal lock insert piece assembling module supporting piece and an assembling clamping jaw, wherein a PP connecting block is fixedly arranged on one side of the assembling clamping jaw, the PP connecting block is slidably clamped on a first guide rail on the 90-degree module, in addition, a fixing plate is fixedly arranged on one side of the terminal lock insert piece assembling module supporting piece, the 90-degree module is fixedly arranged on the terminal lock insert piece assembling module supporting piece through the fixing plate, and a third limiting block is arranged at the bottom end of the 90-degree module and positioned on the fixing plate;
the blanking module comprises a blanking module supporting piece and a blanking clamping jaw assembly, the blanking module supporting piece is installed at the bottom end of the back face of one 180-degree module, the blanking clamping jaw assembly comprises a first air cylinder installation plate, a clamping jaw air cylinder and a first clamping jaw, the first air cylinder installation plate is movably clamped on the second guide rail, the clamping jaw air cylinder is fixedly arranged on the first air cylinder installation plate, and the first clamping jaw is arranged at the bottom end of the output end of the clamping jaw air cylinder;
the shell feeding module comprises a shell feeding module supporting piece, a product mounting assembly, a clamping jaw assembly and a linear mounting plate, wherein the shell feeding module supporting piece is fixedly mounted at the bottom end of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom end of the front face of one 180-degree module, the clamping jaw assembly is fixedly mounted on the linear mounting plate, and the linear mounting plate is mounted on a second guide rail on the 180-degree module;
the sealing ring feeding module comprises a sealing ring feeding module support piece, a product mounting assembly, a clamping jaw assembly, a T-shaped mounting plate and a sleeve, wherein the sealing ring feeding module support piece is mounted at the bottom of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom of the front face of the 180-degree module, the T-shaped mounting plate is arranged in a Y shape, the T-shaped mounting plate arranged in the Y shape is movably clamped on a second guide rail on the one 180-degree module, and in addition, the clamping jaw assembly and the sleeve are respectively and movably clamped on two sides of the front face of the T-shaped mounting plate;
the terminal lock plug sheet assembly module support piece, the blanking module support piece, the shell feeding module support piece and the sealing ring feeding module support piece are all composed of an angle seat, a mounting plate and a bottom plate, wherein the mounting plate is fixedly mounted at the top of one side of the front face of the angle seat through bolts, and the bottom plate is fixedly mounted at the bottom end of the angle seat.
As a further improvement of the scheme, the assembly clamping jaw comprises a first air cylinder, a pressure head mounting block, a clamping jaw pressure head, a second clamping jaw and a first clamping jaw mounting block, wherein the pressure head mounting block is fixedly arranged on the first air cylinder, two sides of the output end of the first air cylinder are connected with the first clamping jaw mounting block, one side surface of the two sides opposite to the first clamping jaw mounting block is provided with a matched second clamping jaw, a clamping jaw pressure head is arranged between the second clamping jaws on the two sides, and in addition, one end of the clamping jaw pressure head, which is far away from the second clamping jaw, is movably clamped on the pressure head mounting block;
the product mounting assembly comprises a product mounting block, a product fixing block, an inductor fixing block, a connecting block and a first pair of photoelectric sensors, wherein the connecting block is mounted on one side of the bottom end of the product mounting block;
the clamping jaw assembly comprises a second cylinder, a second clamping jaw mounting block, a third clamping jaw, a clamping jaw partition plate and a clamping jaw pressing block, wherein the second cylinder is mounted on a linear mounting plate or a T-shaped mounting plate;
the sleeve pipe includes sleeve pipe fixed block, compression leg, cover post, tucking, spring compression leg and spring, wherein sleeve pipe fixed block activity joint is on T type mounting panel, the compression leg is fixed to be set up in the bottom of sleeve pipe fixed block, and the cover post activity sets up in the inner chamber of cover post, the spring compression leg is installed to the bottom of sleeve pipe fixed block, the bottom activity joint of spring compression leg has the tucking, and is located be provided with the spring between tucking and the spring compression leg in the inner chamber of spring compression leg.
As a further improvement of this scheme, the CCD detects the module and includes sharp section bar and concave type cover, and concave type cover joint in one side of sharp section bar, camera installation piece is installed to one side of sharp section bar, fixed mounting has the camera on the camera installation piece, the bottom fixed mounting of camera has the camera lens, the bottom of camera installation piece is provided with light source installation piece, and light source installation piece installs on sharp section bar, and the one end fixed mounting of light source installation piece has the light source, and the axle center of camera lens and light source is the collineation setting on same horizontal plane.
As a further improvement of this scheme, the module of impressing of terminal lock inserted sheet includes second cylinder mounting panel and briquetting mounting panel, and the second cylinder mounting panel sets up in one side of briquetting mounting panel, the top of briquetting mounting panel is provided with the buffer mounting panel, the fixed third cylinder that is provided with in top one side of second cylinder mounting panel, the output top of third cylinder is provided with the joint that floats, and the joint activity joint that floats in one side of buffer mounting panel, the opposite side fixed mounting of second cylinder mounting panel has the slide rail, the equal activity joint in both ends about the slide rail has the third slider, and both sides the third slider is equal fixed to be set up on the briquetting mounting panel, the opposite side fixed mounting of briquetting mounting panel has the briquetting, the fixed fifth buffer that is provided with in top of buffer mounting panel.
As a further improvement of the scheme, the sealing ring opening module comprises a third mounting base plate, a mounting middle plate and an upper cover plate, the mounting middle plate is arranged at the top end of the third mounting base plate, the upper cover plate is arranged at the top end of the mounting middle plate, guide pillars are arranged at four corners of the top of the third mounting base plate, the top ends of the four guide pillars penetrate through the mounting middle plate and extend to the bottom of the upper cover plate to be fixedly connected, and in addition, the bottom ends of the guide pillars are sleeved with guide sleeves which are arranged between the third mounting base plate and the mounting middle plate;
a bidirectional cylinder is arranged at the top of the mounting middle plate, two fourth slide blocks are movably clamped at the top end of the bidirectional cylinder, a distraction connecting plate is movably arranged on each of the two fourth slide blocks, in addition, the outer wall of the fourth sliding block is sleeved with a sliding groove rail which is arranged on the bidirectional cylinder, the bottom end of the sliding groove rail is provided with a middle base plate, the middle backing plate is arranged at one side of the outer walls of the two strutting connecting plates in a surrounding way, the top of the middle backing plate is fixedly provided with a supporting plate, the two sides of the supporting plate are provided with track plates, and the track plate is arranged on the middle backing plate through bolts, two first track grooves are arranged on the track plate, and an installation block is movably clamped in each first track groove, the bottom of the installation block is movably clamped on the spreading connecting plate, the mounting block is provided with an opening column mounting block, and the opening column mounting block is provided with an opening column;
in addition, a track cover plate is embedded in the middle of the top end of the upper cover plate and fixedly installed on the upper cover plate through bolts, a second track groove is formed in the track cover plate, and the opening column penetrates through the second track groove and is movably arranged in the second track groove;
a fourth air cylinder is arranged at the top end of the third mounting bottom plate, a third air cylinder mounting plate is fixedly arranged at the bottom of the fourth air cylinder, the third air cylinder mounting plate is fixedly embedded in the middle of the top of the third mounting bottom plate, and in addition, a second gasket is arranged at the output end of the fourth air cylinder and is mounted at the bottom of the mounting middle plate;
buffer mounting blocks are movably clamped on two sides of the mounting medium plate, the bottoms of the buffer mounting blocks are fixedly mounted on a third mounting bottom plate, and sixth buffers are fixedly mounted at the tops of the buffer mounting blocks;
inductor installation piece is all fixed to inlay in the both sides of upper cover plate, and fixedly on the inductor installation piece be provided with the second and to the photoelectric sensor of pair, in addition the equal fixed mounting in bottom both sides of third mounting plate has the foot of standing.
As a further improvement of the scheme, a cantilever is arranged at the center of the top of the frame main body, a human-computer interface is fixedly arranged at one end of the cantilever, and in addition, a three-color lamp is arranged on one side of the top of the frame main body;
and an air source processor is arranged on one side surface of the frame main body.
Compared with the prior art, the assembling equipment with high production efficiency has multiple functions of cutting, riveting, CCD testing, code scanning and the like, has high automation degree, changes the manual assembly line work into the prior art that one person watches a plurality of automatic production equipment, ensures high production efficiency, realizes circular assembly through the multi-station indexing turntable, greatly improves the production efficiency and the operation cost of enterprises by the production mode of one person with a plurality of machines, brings greater benefit to the companies, can assemble products with different material numbers and similar shapes at the same time, and has multiple changes. The structure is compact, the design is ingenious, the assembly precision is high, and the automation degree is high; and the processing cost is low, the processing efficiency is high, and the processing quality of the product is ensured to a certain extent.
Drawings
FIG. 1 is a schematic diagram of an overall front view of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of an overall side view of a production efficient assembly apparatus provided by an embodiment of the present invention;
FIG. 3 is a schematic view of a first perspective structure of each component on a carrier plate of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 4 is a second view structural diagram of the components of the carrier plate of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 5 is a schematic top view of the carrier plate of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a turntable module of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a terminal locking and inserting sheet assembling module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 8 is a schematic view of an assembly jaw structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a blanking module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a feeding module of a housing of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a sealing ring feeding module of an assembly device with high production efficiency according to an embodiment of the present invention;
FIG. 12 is a schematic diagram of a product mounting assembly of an efficient assembly apparatus according to an embodiment of the present invention;
FIG. 13 is a schematic view of a jaw assembly of an efficient assembly apparatus according to an embodiment of the present invention;
FIG. 14 is a schematic diagram of a casing structure of an efficient assembly apparatus provided by an embodiment of the present invention;
fig. 15 is a schematic structural view of a seal ring expanding module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
fig. 16 is a schematic cross-sectional view of a sealing ring expanding module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 17 is a schematic structural diagram of a CCD detecting module of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 18 is a schematic structural view of a terminal locking insert pressing module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 19 is a schematic view of a first 180 module of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 20 is a schematic diagram of a second 180 module of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 21 is a schematic diagram of a 180-degree module side view of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 22 is a schematic diagram of a 180 ° track plate structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 23 is a schematic view of a 90 ° module structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 24 is a schematic diagram of a 90 ° track plate structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Referring to fig. 1 to 24, in the present embodiment, an assembly apparatus with high production efficiency includes a frame
the terminal locking and inserting
in addition, the first and second substrates are,
a terminal lock insert sheet pressing module 11 is arranged at one side of the terminal lock insert sheet assembling module 4, the terminal lock insert sheet pressing module 11 is fixedly arranged on the carrier plate 2 through a bolt, a CCD detection module 9 is arranged at one side of the terminal lock insert sheet pressing module 11, the CCD detection module 9 is fixedly arranged on the turntable module 3 through a bolt, whether the assembling state of a product is within an allowed tolerance range such as height, width, displacement and the like is checked through the arrangement of the CCD detection module 9, if the detected data exceeds the tolerance range, the system is regarded as an NG product and is put into a defective product box by the blanking module 5, if the data is within the tolerance range, the system is regarded as an OK product and is clamped by the blanking module 5 and put into a production line or a defective product box, a sealing ring opening module 12 is arranged at one side of the sealing ring carrier plate loading module 7, and the sealing ring opening module 12 is fixedly arranged at the top, the sealing ring opening module 12 mainly plays an auxiliary role, and the sealing ring is opened when in transferring, so that the sealing ring can be conveniently clamped and pressed into a product.
As a further improvement of this solution, the 90 °
a first limiting
a first speed
As a further improvement of this solution, the 180 ° module 17 includes a second mounting plate 1701 and a 180 ° track plate 1702, and the 180 ° track plate 1702 is fixedly disposed on the front surface of the second mounting plate 1701 through bolts, a 180 ° track slot 17021 is disposed on one side of the front surface of the 180 ° track plate 1702, second sliders 1707 are disposed on both upper and lower ends of the 180 ° track plate 1702, and a second guide rail 1703 is movably clamped between the second sliders 1707 on both sides, a second bearing 1704 is mounted on one side of the back surface of the second guide rail 1703, and the second bearing 1704 is movably clamped in the 180 ° track slot 17021, a connecting shaft plate 1705 is movably sleeved on one side of the outer wall of the second bearing 1704, and a second rotating shaft 1706 is mounted on one end of the connecting shaft plate 1705 far away from the second bearing 1704, and the second rotating shaft 1706 is rotatably disposed on the second mounting plate 1701, in addition, second slider mounting blocks 1708 are fixedly disposed on both sides of the second slider 1707, and a first gasket 1709 is fixedly disposed between the backs of the second slider mounting, and the first washer 1709 is fixedly mounted on the second mounting base plate 1701 by means of bolts, and, in addition,
a coil mounting block 1710 is movably clamped at the top end of the second guide rail 1703, a second limiting block 1711 is arranged at the bottom end of the coil mounting block 1710, the second limiting block 1711 is movably clamped on the second guide rail 1703, a
a
both sides of the
a second speed
As a further improvement of the scheme, a
As a further improvement of the present solution, the terminal lock
the
the
the seal
the terminal locking piece assembling
As a further improvement of the present solution, the assembling
the
the clamping
the sleeve 23 includes sleeve fixed
As a further improvement of this scheme, CCD detects
As a further improvement of the scheme, the terminal locking and inserting piece press-in
As a further improvement of the scheme, the seal
the top of the mounting
in addition, a
a
As a further improvement of the scheme, a
one side surface of the
More specifically, the above mentioned electrical components are all the existing technologies, and the specific structure, control mode and power supply mode thereof all adopt the existing mature technologies, and are not further explained in this application.
The specific working method of the assembling equipment with high production efficiency comprises the following steps:
1) the action process of the 180-degree module is as follows: the
2) the action process of the 90-degree module is as follows: the
3) the CCD detects the module: the device is used for checking whether the product assembly state is within an allowed tolerance range, such as height, width, displacement and the like, if the data are detected to be out of the tolerance range, the system is regarded as an NG product and is placed into a defective product box by the
4) the action process of the shell feeding module comprises the following steps: the shell is moved to a
5) the action process of the seal ring feeding module comprises the following steps: firstly, a product is moved to a
6) the action process of the sealing
7) action process of terminal lock inserted sheet equipment module: the material is taken away from the direct vibration flow channel of the previous station by the
8) the action process of the blanking module comprises the following steps: after the product is assembled, the discharging
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but is capable of various modifications and changes without departing from the spirit and scope of the invention, which are intended to be within the scope of the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
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