阅读说明：本技术 异平面多孔位热插设备 (Different-plane multi-hole-site hot-plug equipment ) 是由 裴鹏飞 王出 马彪 于 2019-11-11 设计创作，主要内容包括：异平面多孔位热插设备,包括待加工产品、对螺丝进行上料的振动盘、便于对产品进行分料的分料装置、初步对螺丝进行预热的加热装置、对待加工产品固定的固定治具、对产品实现异平面多孔位热插的六轴机器人,本发明无需进行移动即可通过六轴机器人对产品上的不同孔尺寸直接实现多角度热插,并且适用多种类型产品,无需根据产品上孔的尺寸选择对应的热插设备。(The invention discloses a different-plane multi-hole-position hot-plug device, which comprises a product to be processed, a vibrating disc for feeding a screw, a material distribution device convenient for distributing the product, a heating device for primarily preheating the screw, a fixing jig for fixing the product to be processed, and a six-axis robot for realizing different-plane multi-hole-position hot-plug of the product.)

1. The multi-hole position hot plug equipment in different planes is characterized in that: including treating the processing product, carrying out the vibration dish of material loading, the feed divider that is convenient for carry out the branch material to the product, tentatively carry out the heating device who preheats to the screw, treat fixed tool of processing product, realize the six-axis robot of different plane porous position hot insertion to the product.

2. The isoplanar multi-hole hot-plug apparatus of claim 1, wherein: the fixed jig is provided with a base plate which is used for supporting the fixed jig, supporting rods are symmetrically arranged on the left side and the right side of the upper portion of the base plate and are arranged on the two sides of the fixed jig, a fixed cross beam is arranged above the supporting rods and is fixedly installed on the upper surfaces of the supporting rods on the left side and the right side, a groove which is convenient to insert is formed in the fixed cross beam, and the upper end of the six-axis robot is buckled in the groove.

3. The isoplanar multi-hole hot-plug apparatus of claim 2, wherein: the fixing jig comprises a supporting plate which plays a supporting role, a product to be processed which is placed above the supporting plate, a first fixing mechanism which is arranged above the supporting plate, and a second fixing mechanism which is arranged on one side of the first fixing mechanism; the supporting plate is fixedly arranged on the base plate, and the shape of the upper surface of the supporting plate is matched with that of a product to be processed, so that the product to be processed can be stably placed on the supporting plate; the first fixing mechanism can fix the vertical direction of the product to be processed through the first air cylinder on the first fixing mechanism, the second fixing mechanism is fixedly installed at the upper end of the supporting plate, and the second air cylinders are installed on two sides of the second fixing mechanism respectively and can fix the product to be processed in the horizontal direction in a bidirectional mode.

4. The isoplanar multi-hole hot-plug apparatus of claim 2, wherein: a third air cylinder is fixedly arranged below the six-axis robot, a suction nozzle is arranged below the third air cylinder, a heating module and a magnetic assembly are fixedly arranged in the suction nozzle, and the heating module can heat screws in the suction nozzle; the magnetic component can attract the screw.

5. The isoplanar multi-hole hot-plug apparatus of claim 3, wherein: the first fixing mechanisms are provided with two fixing mechanisms which are symmetrically arranged at the left side and the right side of the product to be processed, so that the product to be processed is fixed more stably.

6. The isoplanar multi-hole hot-plug apparatus of claim 2, wherein: keep away from fixed tool one side fixed mounting on the base plate have the vibration dish, the vibration dish plays the screw material loading's of treating the hot plug effect.

7. The isoplanar multi-hole hot-plug apparatus of claim 6, wherein: the material distributing device and the vibrating disc are arranged on the same side of the base plate, and the material distributing device is connected with the vibrating disc so that the screws fed by the vibrating disc can be distributed by the material distributing device, and the distributed screws are blown to the heating device.

8. The isoplanar multi-hole hot-plug apparatus of claim 1, wherein: the heating device is fixedly arranged on one side, away from the vibration disc, of the material distributing device, the heating device is connected with the material distributing device, and screws distributed by the material distributing device are placed on the heating device.

9. The isoplanar multi-hole hot-plug apparatus of claim 1, wherein: the vibration disc, the six-axis robot, the heating device, the material distributing device and the power supply assembly are linearly connected.

10. The isoplanar multi-hole hot-plug apparatus of claim 4, wherein: the suction nozzle adopts ceramic material to make, suction nozzle one side is located third cylinder below and is equipped with the blowing nozzle, is convenient for hot insert the nut after blow quick cooling to the suction nozzle in order to guarantee subsequent hot insert the effect.

Technical Field

The invention relates to the technical field of industry, in particular to a different-plane multi-hole-site hot-plug device.

Background

At present, various work pieces all need fix it according to the screw for hole on the product when using, thereby it is fixed that a lot of injection molding need carry out hot plug screw at present, and among the prior art, thereby screw hot plug in the injection molding mainly realizes that the screw hot plug is passed through cylinder control, its working face can only be to a plane, if need carry out hot plug to a plurality of faces, thereby can only mobile device carries out a plurality of faces hot plug, can not directly carry out hot plug to the product in the multidimension, and because the size of a dimension needs of hole when carrying out hot plug, consequently, use equipment to its processing need change according to the size of hole, consuming time and wasting force, the cost is higher, can't be suitable for multiple type product.

Therefore, there is a need to provide a new technical solution to overcome the above-mentioned drawbacks.

Disclosure of Invention

The invention aims to provide the different-plane multi-hole-site hot-plug equipment which can effectively solve the technical problems.

In order to achieve the purpose of the invention, the following technical scheme is adopted:

different porous position hot insertion equipment in plane, including wait to process the product, carry out the vibration dish of material loading, be convenient for carry out the feed divider who divides the material to the product, tentatively carry out the heating device who preheats to the screw, treat fixed tool of processing product fixed, realize different porous position hot insertion's in plane six robots to the product.

The product is further supplemented, a base plate which plays a supporting role is arranged below the fixed jig, supporting rods are symmetrically arranged on the left side and the right side of the upper portion of the base plate and are arranged on two sides of the fixed jig, a fixed cross beam is arranged above the supporting rods and is fixedly arranged on the upper surfaces of the supporting rods on the left side and the right side, a groove which is convenient to insert is formed in the fixed cross beam, and the upper end of the six-axis robot is buckled in the groove.

The fixture comprises a supporting plate, a product to be processed, a first fixing mechanism and a second fixing mechanism, wherein the supporting plate plays a supporting role, the product to be processed is placed above the supporting plate, the first fixing mechanism is arranged above the supporting plate, and the second fixing mechanism is arranged on one side of the first fixing mechanism; the supporting plate is fixedly arranged on the base plate, and the shape of the upper surface of the supporting plate is matched with that of a product to be processed, so that the product to be processed can be stably placed on the supporting plate; the first fixing mechanism can fix the vertical direction of the product to be processed through the first air cylinder on the first fixing mechanism, the second fixing mechanism is fixedly installed at the upper end of the supporting plate, and the second air cylinders are installed on two sides of the second fixing mechanism respectively and can fix the product to be processed in the horizontal direction in a bidirectional mode.

The six-axis robot is further supplemented, a third air cylinder is fixedly arranged below the six-axis robot, a suction nozzle is arranged below the third air cylinder, a heating module and a magnetic assembly are fixedly arranged in the suction nozzle, and the heating module can heat screws in the suction nozzle; the magnetic component can attract the screw.

The first fixing mechanisms are further supplemented, and the two first fixing mechanisms are symmetrically arranged on the left side and the right side of the product to be processed, so that the product to be processed is fixed more stably.

The vibration plate is fixedly arranged on one side of the base plate, which is far away from one side of the fixed jig, and plays a role in feeding screws to be subjected to hot plugging.

The feeding device and the vibration disc are further supplemented, the feeding device and the vibration disc are arranged on the same side of the base plate, and the feeding device is connected with the vibration disc so that screws fed through the vibration disc can be fed through the feeding device and then fed, and the fed screws are blown onto the heating device.

And further supplementing a heating device, wherein the heating device is fixedly arranged on one side of the material distributing device, which is far away from the vibration disc, the heating device is connected with the material distributing device, and the screws distributed by the material distributing device are placed on the heating device.

And further supplementing the product, wherein the vibration disc, the six-axis robot, the heating device, the material distribution device and the power supply assembly are linearly connected.

The suction nozzle is further supplemented and made of ceramic materials, one side of the suction nozzle is located below the third air cylinder, and a blowing nozzle is arranged below the third air cylinder, so that the suction nozzle can be blown quickly to reduce the temperature after a nut is inserted in a hot mode, and the subsequent hot insertion effect is guaranteed.

Compared with the prior art, the invention has the following beneficial effects: the multi-angle hot plug device can directly realize multi-angle hot plug of different hole sizes on a product through the six-axis robot without moving, is suitable for various products, and does not need to select corresponding hot plug equipment according to the sizes of holes on the product.

1. The vibrating disc can vibrate the screws to be hot-plugged so as to feed the screws, and the screws enter the material distribution device, the material distribution device can distribute the materials for the screws to be used, and the screws can be rapidly fed and distributed by matching with the vibrating disc, so that the screw feeding device is convenient for people to use;

2. the six-axis robot can realize multi-angle selection, so that hot screw insertion can be directly performed on multiple surfaces of a part, the use is more convenient, the effect can be realized without moving equipment, and the working strength of people is greatly reduced; and different devices do not need to be replaced according to the sizes of the holes in the products, and the device is suitable for various products of different types.

3. Can be fixed with treating the product level of processing and vertical direction through fixed tool, prevent that it from removing when hot-plugging to influence hot-plugging precision.

4. The suction nozzle is made of ceramic materials, so that the suction nozzle is protected from deforming when the nut is hot-plugged, and the air blowing nozzle is arranged at one end of the suction nozzle, so that the suction nozzle is cooled after the screw is hot-plugged, and the hot-plugging nut is convenient to reuse next time.

Drawings

FIG. 1 is a schematic structural diagram of the out-of-plane multi-hole hot-plugging apparatus according to the present invention,

figure 2 is a schematic view of the six-axis robot configuration shown in figure 1,

figure 3 is an enlarged view of a portion of the suction device of figure 2,

figure 4 is a schematic structural view of the stock preparation apparatus shown in figure 1,

fig. 5 is a schematic structural view of the fixing jig in fig. 1.

Wherein: 1 a substrate; 2, supporting rods; 3 fixing the cross beam; 4, fixing a jig; 41 a support plate; 42 products to be processed; 43 a first fixing mechanism; 44 a second securing mechanism; 5 vibrating the disc; 6 six-axis robot; 61 suction nozzles; 62 air blowing nozzle; 63 a third cylinder; 7 a heating device; 8 material separating device.

Detailed Description

Firstly, the original design purpose of the invention is explained, because when some injection molding parts are hot-plugged and fixed, the hot-plugging screw is complex to use, the hot-plugging screw cannot be used for directly processing multiple holes on different planes on the injection molding parts, equipment is required to be moved after one plane is hot-plugged, and then the equipment is processed again, although the hot-plugging screw can be used for hot-plugging the injection molding parts, the hot-plugging screw is inconvenient to use, the manual strength is increased, a specially-assigned person is required to move the injection molding parts, and due to the fact that the sizes of holes on the injection molding parts are different, the requirements on the models of the equipment are met, multiple kinds of equipment are required to be prepared for hot-plugging, the labor cost is increased, and the hot-plugging screw is not suitable for the increasingly developed requirements of people.

A universal mechanism on conventional hot-plug equipment relates to a vibrating disk 5 convenient for loading products, a material distribution device 8 convenient for distributing the products and a heating device 7 for preliminarily preheating screws, and is additionally provided with a fixed jig 4 for fixing a product 42 to be processed and a six-axis robot 6 for realizing out-of-plane multi-hole-site hot plug of the product; the fixed jig 4 and the six-axis robot 6 are the main technical points of the invention, and the invention claims the whole equipment.

In order to make the technical solution more clear to those skilled in the art, the following will explain the specific structure and principle of the above mechanisms with reference to fig. 1-4:

a base plate 1 which plays a supporting role is arranged below the fixed jig 4, support rods 2 are symmetrically arranged above the base plate 1 at the left and right sides and are arranged at the two sides of the fixed jig 4, a fixed cross beam 3 is arranged above the support rods 2, the fixed cross beam 3 is fixedly arranged on the upper surfaces of the support rods 2 at the left and right sides, the support rods 2 play a supporting role on the fixed cross beam 3, a groove (not shown) which is convenient to insert is arranged on the fixed cross beam 3, the upper end of the six-axis robot 6 is buckled in the groove, so that the six-axis robot 6 is fixed when performing hot-plugging on a product 42 to be processed, a third air cylinder 63 is fixedly arranged below the six-axis robot 6, and as the power of the third air cylinder 63 is fixed, the third air cylinder 63 can control the force of a hot-plugging nut to be constant, and a suction nozzle 61 is arranged below the third, a heating module and a magnetic component are fixedly arranged in the suction nozzle 61, and the heating module can heat the screw in the suction nozzle 61, so that the six-axis robot 6 can conveniently hot plug the product; the magnetic assembly can adsorb the screws, so that the six-axis robot 6 can move the magnetic assembly conveniently to perform hot plugging, the suction nozzle 61 is made of ceramic materials, the suction nozzle 61 is not easy to deform during heating due to the performance of the ceramic, and the ceramic at the outer end of the suction nozzle 61 is taken out when the screws are plugged in a hot mode when contacting with a product, so that the depth of each plugged screw can be kept consistent; a blowing nozzle 62 is arranged below the third cylinder 63 on one side of the suction nozzle 61, so that the suction nozzle 61 can be blown to quickly cool after the screw is hot-plugged, and the subsequent hot-plugging effect is ensured; the fixing jig 4 comprises a supporting plate 41 for supporting, a product 42 to be processed placed above the supporting plate 41, a first fixing mechanism 43 arranged above the supporting plate 41, and a second fixing mechanism 44 arranged on one side of the first fixing mechanism 43; the supporting plate 41 is fixedly arranged on the substrate 1, and the shape of the upper surface of the supporting plate 41 is matched with that of the product 42 to be processed, so that the product 42 to be processed can be stably placed on the supporting plate 41; the first fixing mechanisms 43 can fix the product 42 to be processed in the vertical direction through first air cylinders (not shown) on the first fixing mechanisms 43, and the two first fixing mechanisms 43 are symmetrically arranged on the left side and the right side of the product 42 to be processed, so that the product 42 to be processed is fixed more stably; the second fixing mechanism 44 is fixedly installed at the upper end of the supporting plate 41, and second cylinders (not marked) are respectively installed at two sides of the second fixing mechanism 44 and can fix the product 42 to be processed in the horizontal direction in a bidirectional manner;

keep away from fixed tool 4 one side fixed mounting on the base plate 1 have the vibration dish, vibration dish 5 plays the screw material loading's of treating the hot plug effect.

The material distributing device 8 and the vibrating disk 5 are arranged on the same side of the substrate 1, the material distributing device 8 is connected with the vibrating disk 5, so that the screws fed by the vibrating disk 5 are distributed by the material distributing device 8, and the distributed screws are placed on the heating device 7.

Heating device 7 fixed mounting in feed divider 8 keeps away from vibration dish 5 one side, heating device 7 is connected with feed divider 8, and the process screw after feed divider 8 divides the material place in on heating device 7, heating device 7 can carry out preliminary preheating to the screw, and the magnetic component in six axis robot 6 upper suction nozzle 61 of being convenient for adsorbs it.

The vibration disc 5, the six-axis robot 6, the heating device 7 and the material distributing device 8 are linearly connected with a power supply assembly, so that a power supply is obtained.

The working principle is as follows: firstly, a product to be hot-plugged is placed on a supporting plate 41 on a fixing jig 4, then the product 42 to be processed is fixed through a first fixing mechanism 42 and a second fixing mechanism 44, then a screw to be hot-plugged is placed in a vibrating disc 5, then switches of the vibrating disc 5, a six-axis robot 6, a heating device 7 and a material distributing device 8 are opened, at the moment, the vibrating disc 5 loads the screw in the vibrating disc 5, the screw is moved into the material distributing device 8, then the material is distributed through the material distributing device 8, the distributed screw is placed on the heating device 7, the heating device 7 heats the screw and is convenient for the six-axis robot 6 to adsorb the screw, then the six-axis robot 6 adsorbs the screw on the heating device 7 through a magnetic component in a suction nozzle 61 on the six-axis robot and heats the screw through a heating module in the six-axis robot, and then the six-axis robot is moved to a position to be hot-plugged, then, the nuts on the suction nozzle 61 are inserted into the holes in the processed product 42 through the third air cylinder 63, the hot insertion is stopped when the ceramics on the outer side of the suction nozzle 61 touches the product, the hot insertion depth is kept consistent every time, and the process is repeatedly operated until the hot insertion of the hole positions in the product 42 to be processed is finished.

The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.