阅读说明：本技术 一种使用导电液成型非设计图形的板材制作工艺 (Plate manufacturing process for forming non-design pattern by using conductive liquid ) 是由 王艳强 金月华 李星 于 2019-09-11 设计创作，主要内容包括：一种使用导电液成型非设计图形的板材制作工艺,其包括如下步骤：提供一个地板,该地板包括一层木质板材层；提供导电液,所述导电液由去离子水,二异丁基萘磺酸钠,乙酸,乙醇,脂肪酸聚乙二醇酯,以及分析纯可溶性盐组成；涂覆所述导电液到木质板材层上并形成一层导电液层；在具有导电液层的任意位置施加荷载电压,所述荷载电压的电压值为220-2500v以在所述地板上形成任意的非设计图形。本发明提供的地板制作工作可以在其表面上形成各种各样任意的非设计的图形或图案,由于其是非设计的图形或图案,其将是自然的,也将是出人意料的,因此会使得所制作的地板是独一无二的。而该制作工艺使用导电液来制作该地板图案,方法简单且可任意使用,并可制作出任意的独一无二的图案。(A manufacturing process of a plate with a non-designed pattern formed by using conductive liquid comprises the following steps: providing a floor panel comprising a layer of wood board material; providing a conductive liquid, wherein the conductive liquid consists of deionized water, sodium diisobutylnaphthalenesulfonate, acetic acid, ethanol, fatty acid polyglycol ester and analytically pure soluble salt; coating the conductive liquid on the wood board layer and forming a conductive liquid layer; and applying a loading voltage to any position with the conductive liquid layer, wherein the voltage value of the loading voltage is 220-2500v so as to form any non-design pattern on the floor. The work of making the floor panel provided by the present invention can be done with any of a variety of non-designed figures or patterns on its surface, which will be natural and unexpected as it is non-designed, thus making the floor panel made unique. The manufacturing process uses the conductive liquid to manufacture the floor pattern, the method is simple and can be used at will, and any unique pattern can be manufactured.)

1. A manufacturing process of a plate with a non-designed pattern formed by using conductive liquid comprises the following steps:

providing a panel comprising a layer of wood board material;

providing a conductive liquid, wherein the conductive liquid consists of deionized water, diisobutyl naphthalene sulfonate, acetic acid, ethanol, fatty acid polyglycol ester and analytically pure soluble salt, the weight percentage of the analytically pure soluble salt is 8-28%, the weight percentage of the diisobutyl naphthalene sulfonate is 0.5-14%, the weight percentage of the acetic acid is 0.5-14%, the weight percentage of the ethanol is 0.2-16%, the weight percentage of the fatty acid polyglycol ester is 1-8%, and the balance is deionized water;

applying the conductive liquid to the wood sheet layer and forming a conductive liquid layer;

and applying a loading voltage to any position with the conductive liquid layer, wherein the voltage value of the loading voltage is 220-2500v so as to form any non-design pattern on the wood board layer.

2. The process for manufacturing a plate material by molding a non-design pattern using a conductive liquid as claimed in claim 1, wherein: the board is a whole block of wood board.

3. The process for manufacturing a plate material by molding a non-design pattern using a conductive liquid as claimed in claim 1, wherein: the board comprises at least one layer of base material, the base material is formed by splicing one or more wood boards or is made of non-wood materials, and the wood board layer is arranged on the base material.

4. The process for manufacturing a plate material by molding a non-design pattern using a conductive liquid as claimed in claim 1, wherein: the soluble salt is ammonium chloride or sodium chloride.

5. The process for manufacturing a plate material by molding a non-design pattern using a conductive liquid as claimed in claim 1, wherein: the manufacturing process of the plate for forming the non-designed pattern by using the conductive liquid further comprises the step of placing the plate on which the conductive liquid film is formed into a constant temperature bin, wherein the temperature of the constant temperature bin is 20-36 ℃.

Technical Field

The invention belongs to the technical field of plate manufacturing, and particularly relates to a plate manufacturing process for forming a non-designed pattern by using a conductive liquid.

Background

As a decorative and home decoration material, a board, such as a floor or a wall board, is generally used in people's life and work, and as the living standard of people increases, the functional requirements of people on the board are higher and higher, so that people have to add some functional materials into the existing board in order to have the desired functional effects, such as absorbing formaldehyde, absorbing noise, etc.

Meanwhile, colors and patterns are also one of the pursuits of people. In the prior art, the patterns of the floor boards are generally the textures of natural trees, and particularly, the wood floor boards like the textures formed naturally. This in itself can cause aesthetic fatigue to the person. Other floors are designed by artificial textures, the types of the artificial textures are limited due to the limitations of designers, and meanwhile, the artificial patterns cannot be accepted or accepted due to the fact that each designer has own thought. However, it is well known that natural, non-designed figures or patterns are often accepted and understood by everyone because they do not have the idea of someone.

Disclosure of Invention

In view of the above, the present invention provides a method for forming a non-designed pattern on a plate by using a conductive liquid, which can form the non-designed pattern or pattern on the plate.

A manufacturing process of a plate with a non-designed pattern formed by using conductive liquid comprises the following steps:

providing a panel comprising a layer of wood board material;

providing a conductive liquid, wherein the conductive liquid consists of deionized water, diisobutyl naphthalene sulfonate, acetic acid, ethanol, fatty acid polyglycol ester and analytically pure soluble salt, the weight percentage of the analytically pure soluble salt is 8-28%, the weight percentage of the diisobutyl naphthalene sulfonate is 0.5-14%, the weight percentage of the acetic acid is 0.5-14%, the weight percentage of the ethanol is 0.2-16%, the weight percentage of the fatty acid polyglycol ester is 1-8%, and the balance is deionized water;

applying the conductive liquid to the wood sheet layer and forming a conductive liquid layer;

and applying a loading voltage to any position with the conductive liquid layer, wherein the voltage value of the loading voltage is 220-2500v so as to form any non-design pattern on the wood board layer.

Further, the plate is a whole wood plate.

Further, the board comprises at least one layer of base material, the base material is formed by splicing one or more wood boards or is made of non-wood materials, and the wood board layer is arranged on the base material.

Further, the soluble salt is ammonium chloride or sodium chloride.

Further, the manufacturing process of the plate material for forming the non-design pattern by using the conductive liquid further comprises the step of placing the plate material with the conductive liquid layer into a constant temperature bin, wherein the temperature of the constant temperature bin is 20-36 ℃.

Compared with the prior art, the plate manufacturing process provided by the invention can form various random non-designed patterns or patterns on the surface of the plate, and the non-designed patterns or patterns are natural and unexpected, so that the manufactured plate is unique. The manufacturing process uses the conductive liquid to manufacture the plate pattern, the method is simple and can be used at will, and any unique pattern can be manufactured.

Detailed Description

Specific examples of the present invention will be described in further detail below. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.

A manufacturing process of a plate for forming a non-design pattern by using conductive liquid comprises the following steps:

s101: providing a panel comprising a layer of wood board material;

the board can be a whole block of wood board, and the wood board layer is the surface layer of the whole block of wood board. The panel may also further comprise a substrate upon which the wood board layer is disposed. The substrate may be made of any wood or non-wood. When the substrate is made of wood materials, the substrate can be a whole wood board or a plurality of wood boards made of a plurality of wood materials can be spliced to form the wood board. The substrate may also be made of a non-wood material, such as stone plastic, or even metal, and the wood board layer is attached to the substrate. It should be noted, however, that the surface layer of the board, i.e. the layer on which the wood board layer is located, must be made of wood material for reasons which will be explained below. S102: providing a conductive liquid, wherein the conductive liquid consists of deionized water, diisobutyl naphthalene sulfonate, acetic acid, ethanol, fatty acid polyglycol ester and analytically pure soluble salt, the weight percentage of the analytically pure soluble salt is 8-28%, the weight percentage of the diisobutyl naphthalene sulfonate is 0.5-14%, the weight percentage of the acetic acid is 0.5-14%, the weight percentage of the ethanol is 0.2-16%, the weight percentage of the fatty acid polyglycol ester is 1-8%, and the balance is deionized water; the conductive liquid is used for conducting current, so that in the process of conducting the current, the heat is generated, and various non-designed patterns are burnt on the wood. The soluble salt may be ammonium chloride or sodium chloride, or other salts, which act as a conductive medium. When a voltage is applied to the conducting liquid, the current will travel randomly along the path of the soluble salt. And heat is generated during the current running process, so that various patterns or designs can be burnt on the wood. In the process of burning various patterns or designs on the wood, the soluble salt is possibly sintered on the wood, so the color of the soluble salt is formed on the wood, the color of the formed non-designed patterns or designs can be increased, and the aesthetic feeling of the board is further increased. Meanwhile, in order to ensure that the lines of the formed pattern or pattern are smooth instead of having protrusions or pits in the lines after the voltage is applied to the conductive liquid, the analytical purity of the soluble salt should be more than 99.8%, that is, impurities are prevented from being mixed into the soluble salt to the greatest extent so that the burnt lines are not smooth.

The concentration of the soluble salt will also affect the effect of the non-designed pattern or design burned out, a high concentration will make the burned out lines dense, a low concentration will make the burned out lines sparse, but the concentration cannot be too high, otherwise a whole piece of lines connected together will be burned out without aesthetic sense. And the weight percentage of the soluble salt is 25 percent

The resistivity of the conductive liquid can be adjusted in order to adjust the thickness of the burned lines, i.e., to adjust the effect of the non-design pattern or pattern, and thus, the sodium diisobutylnaphthalenesulfonate is used to adjust the resistivity of the conductive liquid because of the SO in the sodium diisobutylnaphthalenesulfonate₃Na affects the ion number of the solution, thereby adjusting the resistivity. Meanwhile, the sodium diisobutylnaphthalenesulfonate is a penetrating agent with good efficacy, which is helpful for penetrating a conductive liquid into wood to increase the conductive rate, and has the properties of emulsification and diffusion, which are helpful for forming non-designed patterns or patterns. In this example, the weight percentage of the sodium diisobutylnaphthalenesulfonate is 6%.

The acetic acid can also be used to adjust the resistivity, because COOH in acetic acid can change the ion number of the conductive liquid to adjust the resistivity. The most important role of the acetic acid is to allow analytically pure soluble salts to be more readily dissolved in the deionized water, serving as a solvating role. In this example, the acetic acid is 5% by weight

The ethanol may also be used to adjust the resistivity because it may alter the OH "and H + ion populations of the deionized water itself. It also has an important role in that analytically pure soluble salts can be more easily dissolved in the deionized water, acting as a solvating agent. In this embodiment, the ethanol is 8% by weight.

The fatty acid polyglycol ester is used for changing the aggregation degree of added substance particles, improving the gloss, and improving the lubricity and thermal stability. In this embodiment, the weight percentage of the fatty acid polyglycol ester is 8%.

S103: coating the conductive liquid on the wood board layer and forming a conductive liquid layer;

there are various methods and apparatuses for applying the conductive liquid, such as using a sprayer, a sprinkling apparatus, etc., which are well known to those skilled in the art and will not be described in detail herein. The sprayer and other equipment sprays the conductive liquid on the surface of the floor to form a layer of the conductive liquid layer, and the thickness of the conductive liquid layer is 0.1mm to 0.5 mm.

S104: the wood board layer forming the conductive liquid layer is placed into a constant temperature bin, and the temperature of the constant temperature bin is 20-36 ℃.

The uniform temperature is an important factor in the smoothness of forming lines in non-design patterns or figures because temperature has a relatively large influence on the resistivity of the conductive liquid. Therefore, in order to obtain more uniform and smooth lines, the floor coated with the conductive liquid film should be placed in a constant temperature chamber so that the conductive liquid has a relatively stable resistivity. The temperature of the thermostatic chamber is 28 degrees in the embodiment.

S105: and applying a loading voltage to any position with the conductive liquid layer, wherein the voltage value of the loading voltage is 220-2500v so as to form any non-designed pattern or pattern on the wood board layer.

When voltage is applied, two electrodes can be directly inserted into the conductive liquid layer, the positions of the two electrodes and the voltage between the two electrodes can be changed according to actual needs, so that any non-designed pattern or design can be burnt, namely, in the burning process, parameters such as the distance between the two electrodes, the positions and the voltage can be changed without limitation. The position of the two electrodes can be located at any position of the floor.

Compared with the prior art, the plate manufacturing process provided by the invention can form various random non-designed patterns or patterns on the surface of the plate, and the non-designed patterns or patterns are natural and unexpected, so that the manufactured plate is unique. The manufacturing process uses the conductive liquid to manufacture the plate pattern, the method is simple and can be used at will, and any unique pattern can be manufactured.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, and any modifications, equivalents or improvements that are within the spirit of the present invention are intended to be covered by the following claims.