阅读说明：本技术 宽幅面张力传感器和张力检测方法 (Wide-width surface tension sensor and tension detection method ) 是由 罗少轩 乔爱民 王艳春 于 2019-03-19 设计创作，主要内容包括：本发明公开了一种宽幅面张力传感器,包括轴承座和轴承座下方的压力传感器,所述轴承座的轴承内孔与辊轮轴的末端连接,所述轴承座的底部与所述压力传感器的顶部通过螺栓连接,所述压力传感器通过安装孔固定在生产设备的支撑架上,所述压力传感器内部加工有弹性体,所述弹性体上粘贴有金属箔式电阻应变片。本发明还公开了所述宽幅面张力传感器的张力检测方法,生产设备的辊轮轴的左右两端通过2只所述张力传感器支撑,并使张紧的物料在通过辊轮时在辊轮的前后两侧呈一定夹角,此时张紧的物料会对辊轮、辊轮轴、支撑辊轮的轴承座和轴承座下方的压力传感器产生压力,压力传感器检测到此压力后,再通过三角函数关系就可以换算出此压力和物料张力之间的关系,并准确得出张力的数值,从而实现了对宽幅面生产设备的张力的准确测量,并且安装方便、成本低,适合大型纺织和造纸设备进行升级改造。(The invention discloses a wide-width surface tension sensor which comprises a bearing seat and a pressure sensor below the bearing seat, wherein a bearing inner hole of the bearing seat is connected with the tail end of a roller shaft, the bottom of the bearing seat is connected with the top of the pressure sensor through a bolt, the pressure sensor is fixed on a support frame of production equipment through a mounting hole, an elastic body is processed inside the pressure sensor, and a metal foil type resistance strain gauge is adhered on the elastic body. The invention also discloses a tension detection method of the wide-breadth tension sensor, wherein the left end and the right end of a roller shaft of production equipment are supported by 2 tension sensors, and tensioned materials form a certain included angle at the front side and the rear side of the roller when passing through the roller, the tensioned materials can generate pressure on the roller, the roller shaft, a bearing seat of a supporting roller and a pressure sensor below the bearing seat, after the pressure sensors detect the pressure, the relation between the pressure and the material tension can be converted through a trigonometric function relation, and the tension value can be accurately obtained, so that the tension of the wide-breadth production equipment can be accurately measured, the installation is convenient, the cost is low, and the wide-breadth tension sensor is suitable for upgrading and reforming large-scale textile and papermaking equipment.)

1. The utility model provides a broad width face tension sensor, includes pressure sensor (3) of bearing frame (1) and bearing frame below, bearing hole (2) of bearing frame (1) and the end-to-end connection of roller axle, pressure sensor (3) the top left and right sides respectively have a top mounting hole, the bottom of bearing frame (1) with bolt (8) are passed through at the top of pressure sensor (3) and are connected, pressure sensor (3) the bottom left and right sides respectively have a bottom mounting hole (7), be used for with pressure sensor (3) are fixed on production facility's support frame (16), pressure sensor (3) internal processing has elastomer (4), it has metal foil formula resistance strain gauge (5) to paste on elastomer (4), Wheatstone bridge structure is constituteed to metal foil formula resistance strain gauge (5), metal foil formula strain gauge (5) pass through the wire with aviation socket on pressure sensor (3) outer wall (6) And (4) connecting.

2. The wide-width surface tension sensor according to claim 1, wherein: the bearing inner hole (2) of the bearing seat (1) is connected with the tail end of a roller shaft, the left side and the right side of the top of the pressure sensor (3) are respectively provided with a top mounting hole, the bottom of the bearing seat (1) is connected with the top of the pressure sensor (3) through a bolt (8), and the left side and the right side of the bottom of the pressure sensor (3) are respectively provided with a bottom mounting hole (7) for fixing the pressure sensor (3) on a support frame (16) of production equipment; the pressure sensor (3) inside processing have elastomer (4), 2 metal foil formula resistance strain gauges (5) have respectively been pasted on the inside upper and lower surface of elastomer (4), 4 metal foil formula resistance strain gauges (5) have altogether formed wheatstone bridge structure, metal foil formula strain gauge (5) through the wire with aviation socket (6) on pressure sensor (3) outer wall are connected, the effect of aviation socket (6) is external cable.

3. A tension detecting method of the wide-width surface tension sensor according to claim 1, comprising the steps of:

A. selecting a transition roller (9) at a proper position in the production equipment according to the following selection principle: when the wide-breadth material passes through the roller, an included angle 9 of about 120 degrees can be generated, and the included angle can be within the range of 100-150 degrees according to actual conditions; if the original equipment does not have a proper transition roller, a new transition roller (9) can be added at a proper position of the original equipment to achieve the aim.

B. The left end and the right end of a roller shaft (10) of a selected transition roller (9) are respectively installed in bearing seat inner holes (2) of 2 tension sensors, then the 2 tension sensors are respectively fixed on supporting frames (16) at the left end and the right end of production equipment, and then the installation positions of the 2 tension sensors are adjusted, so that a wide-width material (14) can generate an included angle theta of about 120 degrees when passing through the roller (9).

C. When the tensioned wide-width materials (14) pass through the transition roller (9), because an included angle theta is generated, the material (14) thus generates a pressure force F on the roller (9), which pressure force F is in fact a component of the material tension force F, the tension F of the material is in a trigonometric function relationship, the pressure F is transmitted to the bearing seat (1) and the pressure sensor (3) below the bearing seat through the roller shaft (10), the elastic body (4) inside the pressure sensor (3) deforms, the output voltage of a Wheatstone bridge formed by metal foil type resistance strain gauges (5) adhered to the elastic body (4) changes, the change of the voltage and the change of the pressure are in a linear relationship, the pressure F of the material to the roller can be accurately measured by connecting a bridge type pressure display instrument, and accurate tension F data can be obtained through trigonometric function conversion.

Technical Field

The invention belongs to the field of tension detection, and particularly relates to a wide-width tension sensor and a tension detection method.

Background

In large-scale textile and papermaking production equipment, in order to ensure the specification consistency and flatness of a wide-width finished material roll, a high requirement is imposed on tension control of a roller during material winding, namely the tension degree of the material during winding is required to be consistent, the material is easy to break and tie and sink due to too tight tension, and the material is easy to wrinkle and laminate due to too loose tension.

At present, the tension measurement technology of narrow breadth is mature, a single-end cantilever type, single pulley type or three-pulley type tension sensor is generally adopted, and the tension measurement method is widely applied to tension measurement of various silk threads, thin steel wires, narrow bands and other materials. However, for the weaving and paper making equipment with a wide breadth of more than 1 meter, at present, no practical tension detection sensor exists, the tension can be controlled only by depending on the experience of operators in actual production, so that the automation degree of the equipment is not high, the specification consistency of finished product material rolls is difficult to guarantee, equipment upgrading and transformation measures are sought in a plurality of domestic large-scale weaving factories and paper making factories, and therefore a novel wide-breadth tension sensor and a novel tension detection method are urgently needed to solve the problems.

Disclosure of Invention

The invention aims to provide a wide-width tension sensor and a tension detection method, which can accurately detect the tension of wide-width textile and papermaking equipment when materials are wound and are used for upgrading and reconstructing the equipment.

In order to achieve the purpose, the invention adopts the following technical scheme: a wide-width surface tension sensor comprises a bearing seat and a pressure sensor below the bearing seat, wherein a bearing inner hole of the bearing seat is connected with the tail end of a roller shaft, the left side and the right side of the top of the pressure sensor are respectively provided with a top mounting hole, the bottom of the bearing seat is connected with the top of the pressure sensor through a bolt, the left side and the right side of the bottom of the pressure sensor are respectively provided with a bottom mounting hole for fixing the pressure sensor on a support frame of production equipment, an elastic body is processed inside the pressure sensor, a metal foil type resistance strain gauge is adhered to the elastic body and forms a Wheatstone bridge structure, and the metal foil type strain gauge is connected with an aviation socket on the outer wall of the pressure sensor through a lead;

in order to solve the technical problem, the invention adopts another technical scheme that: the tension detection method for providing the wide-width tension sensor comprises the following steps:

A. selecting a transition roller 9 at a proper position in the production equipment according to the following selection principle: when the wide-breadth material passes through the roller, an included angle theta of about 120 degrees can be generated, and according to the actual situation, the included angle can be within the range of 100-150 degrees. If the original equipment does not have a proper transition roller, a new transition roller 9 can be added at a proper position of the original equipment to achieve the aim.

B. The left end and the right end of a roller shaft 10 of a selected transition roller 9 are respectively installed in bearing seat inner holes 2 of 2 tension sensors, then the 2 tension sensors are respectively fixed on supporting frames 16 at the left end and the right end of production equipment, and then the installation positions of the 2 tension sensors are adjusted, so that when a wide-width material 14 passes through the roller 9, an included angle theta of about 120 degrees can be generated.

C. When a tensioned wide-width material 14 passes through the transition roller 9, an included angle theta is generated, so that the material 14 can generate pressure F on the roller 9, the pressure F is actually a component of the material tension F and meets a trigonometric function relation with the material tension F, the pressure F is transmitted to the bearing seat 1 and the pressure sensor 3 below the bearing seat through the roller shaft 10, the elastic body 4 inside the pressure sensor deforms, the output voltage of a Wheatstone bridge formed by the metal foil type resistance strain gauges 5 adhered on the elastic body 4 changes, the voltage change and the pressure change are in a linear relation, the bridge type pressure display instrument is connected, the pressure F of the material on the roller can be accurately measured, and accurate tension F data can be obtained through trigonometric function conversion.

The invention has the beneficial effects that: by the wide-width surface tension sensor and the tension detection method, the real-time tension of the wide-width material in the winding process can be accurately measured, uncertainty and errors caused by manual experience judgment are avoided, the automation degree of production equipment is greatly improved, and the specification consistency and the flatness of a finished material roll are ensured.

Drawings

FIG. 1 is a perspective view of a wide-format surface tension sensor;

FIG. 2 is a front view of a wide-width surface tension sensor;

FIG. 3 is an installation view of the sensor;

fig. 4 is a schematic diagram of a tension detection method.

Detailed Description

The invention is further described with reference to the accompanying drawings 1-4:

a wide-width surface tension sensor is shown in figures 1 and 2 and comprises a bearing seat 1 and a pressure sensor 3 below the bearing seat 1, wherein a bearing inner hole 2 of the bearing seat 1 is used for being connected with the tail end of a roller shaft and supporting a transition roller; the left side and the right side of the top of the pressure sensor 3 are respectively provided with a top mounting hole, and the bottom of the bearing seat 1 is connected with the top of the pressure sensor 3 through a bolt 8; the left side and the right side of the bottom of the pressure sensor 3 are respectively provided with a bottom mounting hole 7 for fixing the pressure sensor 3 on a support frame of production equipment; an elastic body 4 is processed inside the pressure sensor 3, 2 metal foil type resistance strain gauges 5 are respectively adhered to the upper surface and the lower surface inside the elastic body 4, a Wheatstone bridge structure is formed by the 4 metal foil type resistance strain gauges 5, the metal foil type strain gauges 5 are connected with an aviation socket 6 on the outer wall of the pressure sensor through a lead, and the aviation socket 6 is used for externally connecting a power supply cable and a signal transmission cable.

In a preferred embodiment of the invention, the sensor is mounted as shown in fig. 3: the both ends about the roller axle 10 of transition running roller 9 are installed respectively in the bearing frame hole 2 of 2 tension sensor's bearing frame 1, and 2 tension sensor support transition running roller 9 jointly, and 2 sensors are connected with display instrument 12 through cable 11 jointly, and display instrument 12 provides the power and the pressure signal that the analysis processing sensor returned for 2 sensors to show on the screen.

In a preferred embodiment of the present invention, the principle of the tension detection method is shown in FIG. 4: the transition roller 9 is positioned between the cloth winding wheel 13 and the other transition roller 15, the cloth 14 forms an included angle theta at the left side and the right side of the transition roller 9, the rotation direction of the cloth winding wheel is clockwise, the cloth 14 moves along the direction of an arrow 17 at the moment, and the pressure sensor 3 is fixed on a support frame 16 of the equipment; because the cloth 14 is in a tensioned state in the winding process, the tension on the two sides of the transition roller 9 is equal in magnitude and opposite in direction, the tension is set to be F, the tension can generate a downward pressure F on the transition roller 9, the magnitude of F is equal to the resultant force generated by the combined action of the tension F on the two sides of the roller 9, and the relationship between the tension F and the pressure F can be known according to the mechanics principle:

the pressure F is transmitted to a bearing seat 1 and a pressure sensor 3 below the bearing seat through a roller shaft 10, an elastic body 4 inside the pressure sensor 3 deforms, the output voltage of a Wheatstone bridge formed by metal foil type resistance strain gauges 5 adhered to the elastic body 4 changes, the change of the voltage and the change of the pressure F are in a linear relation, the pressure F of a cloth 14 to a roller 9 can be accurately measured by being transmitted to a bridge type pressure display instrument 12 through a cable 11, and the numerical value of the tension F can be displayed after signal processing and trigonometric function conversion are carried out inside the display instrument 12, so that the tension magnitude can be accurately measured.

In conclusion, the invention can effectively realize the accurate measurement of the real-time tension of the wide material in the winding process, avoids uncertainty and error caused by manual experience judgment, greatly improves the automation degree of production equipment, ensures the specification consistency and the flatness of a finished material roll, solves the tension detection problem of the material with the width of more than 1 meter in the winding process, skillfully converts the tension detection of the material into pressure detection by dividing a sensor into a bearing seat and a pressure sensor, and then converts the pressure data into the tension data again through trigonometric function operation, thereby solving the problem that the wide material tension is not easy to be directly measured; meanwhile, the mode that the transition roller is supported by 2 sensors together is adopted, the problem that a common tension sensor is only suitable for measuring the tension of a thin line and a narrow band is solved, and the tension sensor is convenient to install, low in cost and suitable for upgrading and transforming large-scale textile and papermaking equipment.