阅读说明：本技术 一种通体纹理图案的玻璃生产加工设备 (Glass production and processing equipment with whole texture patterns ) 是由 李安福 于 2019-09-04 设计创作，主要内容包括：本发明公开了一种通体纹理图案的玻璃生产加工设备,包括如下步骤：S1、原料验收,S2、原料配制,S3、混合搅拌,S4、玻璃胚过筛、除铁,S5、玻璃胚泥浆陈腐,S6、玻璃胚喷雾干燥,S7、玻璃层熔料,S8、成型,S9、烧成,S10、磨边。本发明涉及玻璃生产技术领域,该通体纹理图案的玻璃生产加工流程,有效的改善了玻璃层的组织结构,解决了现有的通体纹理图案的玻璃都是在原有的玻璃的表面进行图案的印刷的情况,避免了容易导致在美观性上降低,增强了更强的真实感,更好的有利于通体纹理图案的玻璃的长期发展。(The invention discloses a glass production and processing device with a full-body texture pattern, which comprises the following steps: s1, checking and accepting raw materials, S2, preparing raw materials, S3, mixing and stirring, S4, sieving glass blanks, removing iron, S5, ageing glass blank slurry, S6, spray drying glass blanks, S7, melting glass layers, S8, forming, S9, sintering, S10 and edging. The invention relates to the technical field of glass production, and the glass production and processing flow of the whole texture pattern effectively improves the organization structure of a glass layer, solves the problem that the conventional glass with the whole texture pattern is subjected to pattern printing on the surface of the conventional glass, avoids the reduction in aesthetic property easily caused, enhances the stronger sense of reality, and is better favorable for the long-term development of the glass with the whole texture pattern.)

1. The glass production and processing equipment with the whole texture patterns is characterized by comprising the following steps:

s1, raw material acceptance: purchasing raw materials (clay, quartz stone and feldspar) of a glass blank, purchasing main raw materials (quartz sand, calcined soda, calcite, limestone, boron compounds and barium carbonate) and auxiliary raw materials (zinc oxide, a coloring agent, an opacifier, a fluxing agent and a color concentrate) of a glass layer, sampling in a laboratory after entering a factory, and warehousing after the sampling is qualified;

s2, preparing raw materials: preparing glass blank raw materials (clay, quartz stone and feldspar), glass layer main raw materials (quartz sand, calcined soda, calcite, limestone, boron compounds and barium carbonate) and auxiliary raw materials (zinc oxide, a coloring agent, an opacifier, a fluxing agent and a color concentrate);

s3, mixing and stirring: putting the glass blank raw materials prepared according to the weight proportion into a ball mill for 15-19 hours, putting the glass layer main raw materials and the auxiliary raw materials into a stirrer, and stirring for 1-3 hours;

s4, sieving the glass blank, and removing iron: putting the ball-milled raw materials into a drum screen again, isolating all impurities in the raw materials, putting the screened raw materials into an automatic iron remover, removing iron in the raw materials, and adding 500-700 kg of water to form slurry;

s5, ageing the glass blank slurry: putting the slurry into a staling pool, and carrying out staling for 24-30 hours;

s6, spray drying of the glass blank: pressing the slurry meeting the process requirement into an atomizer in a drying tower through the pressure of a plunger pump, atomizing the slurry into fine drops by the atomizer, and drying and dehydrating under the action of hot air to prepare powder with a certain particle grading;

s7, glass layer melting stock: adding the mixed raw materials into a melting furnace, and melting at the high temperature of 1200-1600 ℃ for 7.5-8.5 hours;

s8, molding: placing glass blank powder into the bottom layer in the mold in an automatic feeding mode, wherein the amount of the material fed into the mold each time is 80-110 g, then placing the glass layer molten material into the top of the glass blank powder in the mold in an automatic feeding mode, wherein the amount of the material fed into the mold each time is 70-90 g, and extruding the mold through an extruder;

s9, molding: placing the extruded die in a kiln, and firing at 1000-1250 ℃ for 50-70 minutes;

s10, edging: and (3) edging the fired glass by an edging machine.

2. The apparatus for producing and processing glass with full body texture pattern according to claim 1, wherein: the glass with the through texture pattern comprises the following raw materials of a glass blank in percentage by weight: 15 to 20 percent of clay, 10 to 14 percent of quartz and 8 to 12 percent of feldspar.

3. The apparatus for producing and processing glass with full body texture pattern according to claim 1, wherein: the glass of the whole texture pattern comprises the following glass layer raw materials in percentage by weight: the main raw materials (5-8% of quartz sand, 3-4% of soda ash, 6-9% of calcite, 10-13% of limestone, 2-3% of boron compound and 1.5-4% of barium carbonate) and the auxiliary raw materials (0.5-0.8% of zinc oxide, 1-2.2% of colorant, 1-1.65% of opacifier, 0.7-1.4% of fluxing agent and 2-5% of color concentrate).

4. A full body textured patterned glass production process equipment as claimed in claims 1, 2 and 3 wherein: the glass of the whole texture pattern comprises the following raw materials of a glass blank and a glass layer in percentage by weight, and the balance of water.

5. The apparatus for producing and processing glass with full body texture pattern according to claim 1, wherein: in S1, the raw materials have the technical requirements that the black-white mud has uniform appearance and color, less impurities, less sand and stone particles, less tree roots, good viscosity and good plasticity.

6. The apparatus for producing and processing glass with full body texture pattern according to claim 1, wherein: and in S6, controlling the moisture content and the grain composition of the powder, wherein the temperature in the spray tower is less than 300 ℃.

7. The apparatus for producing and processing glass with full body texture pattern according to claim 1, wherein: in S9, preheating at 300-900 deg.C, sintering at 1000-1250 deg.C, quenching at 600-560 deg.C, slowly cooling at 300-150 deg.C, and discharging at 80 deg.C.

Technical Field

The invention relates to the technical field of glass production, in particular to glass production and processing equipment with a full-body texture pattern.

Background

At present, the types of glass used in the market are quite various, and especially the glass with the whole texture pattern is quite popular, but the existing glass with the whole texture pattern is subjected to pattern printing on the surface of the original glass, so that the aesthetic property is easily reduced, the qualitative sense of reality is lacked, and the long-term development of the glass with the whole texture pattern is not facilitated.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides glass production and processing equipment with a full-body texture pattern, which solves the problems that the conventional glass with the full-body texture pattern is subjected to pattern printing on the surface of the original glass, so that the attractiveness is reduced easily, and certain sense of reality is lacked.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a glass production processing device with a full-body texture pattern comprises the following steps:

s1, raw material acceptance: purchasing raw materials (clay, quartz stone and feldspar) of a glass blank, purchasing main raw materials (quartz sand, calcined soda, calcite, limestone, boron compounds and barium carbonate) and auxiliary raw materials (zinc oxide, a coloring agent, an opacifier, a fluxing agent and a color concentrate) of a glass layer, sampling in a laboratory after entering a factory, and warehousing after the sampling is qualified;

s2, preparing raw materials: preparing glass blank raw materials (clay, quartz stone and feldspar), glass layer main raw materials (quartz sand, calcined soda, calcite, limestone, boron compounds and barium carbonate) and auxiliary raw materials (zinc oxide, a coloring agent, an opacifier, a fluxing agent and a color concentrate);

s3, mixing and stirring: putting the glass blank raw materials prepared according to the weight proportion into a ball mill for 15-19 hours, putting the glass layer main raw materials and the auxiliary raw materials into a stirrer, and stirring for 1-3 hours;

s4, sieving the glass blank, and removing iron: putting the ball-milled raw materials into a drum screen again, isolating all impurities in the raw materials, putting the screened raw materials into an automatic iron remover, removing iron in the raw materials, and adding 500-700 kg of water to form slurry;

s5, ageing the glass blank slurry: putting the slurry into a staling pool, and carrying out staling for 24-30 hours;

s6, spray drying of the glass blank: pressing the slurry meeting the process requirement into an atomizer in a drying tower through the pressure of a plunger pump, atomizing the slurry into fine drops by the atomizer, and drying and dehydrating under the action of hot air to prepare powder with a certain particle grading;

s7, glass layer melting stock: adding the mixed raw materials into a melting furnace, and melting at the high temperature of 1200-1600 ℃ for 7.5-8.5 hours;

s8, molding: placing glass blank powder into the bottom layer in the mold in an automatic feeding mode, wherein the amount of the material fed into the mold each time is 80-110 g, then placing the glass layer molten material into the top of the glass blank powder in the mold in an automatic feeding mode, wherein the amount of the material fed into the mold each time is 70-90 g, and extruding the mold through an extruder;

s9, sintering: placing the extruded die in a kiln, and firing at 1000-1250 ℃ for 50-70 minutes;

s10, edging: and (3) edging the fired glass by an edging machine.

Preferably, the glass of the through-body texture pattern comprises the following raw materials of a glass blank in percentage by weight: 15 to 20 percent of clay, 10 to 14 percent of quartz and 8 to 12 percent of feldspar.

Preferably, the glass of the through-body texture pattern comprises the following raw materials of the glass layer in percentage by weight: the main raw materials (5-8% of quartz sand, 3-4% of soda ash, 6-9% of calcite, 10-13% of limestone, 2-3% of boron compound and 1.5-4% of barium carbonate) and the auxiliary raw materials (0.5-0.8% of zinc oxide, 1-2.2% of colorant, 1-1.65% of opacifier, 0.7-1.4% of fluxing agent and 2-5% of color concentrate).

Preferably, the glass of the through texture pattern comprises the following raw materials of a glass blank and a glass layer in percentage by weight, and the balance of water.

Preferably, in S1, the raw materials require that the black-white mud has uniform color, less impurities, less sand and stone grains, less tree roots, good viscosity and good plasticity.

Preferably, in S6, the moisture content and the grain composition of the powder are controlled, and the temperature in the spray tower is less than 300 ℃.

Preferably, in S9, preheating is carried out at 300-900 ℃, sintering is carried out at 1000-1250 ℃, quenching is carried out after sintering at 600-560 ℃, slow cooling is carried out after quenching at 300-150 ℃, and discharging is carried out after slow cooling at 80 ℃.

(III) advantageous effects

The invention provides a glass production and processing device with a full-body texture pattern. The method has the following beneficial effects: this glass production process flow of full body texture pattern, through raw materials acceptance, raw materials preparation, mix the stirring, the glass embryo sieves, the deironing, the glass embryo mud is old, glass embryo spray drying, glass layer melt, a series of flows of shaping and edging, and insert the color concentrate in the preparation of glass layer raw materials, the effectual organizational structure that improves the glass layer, the glass of having solved current full body texture pattern all carries out the printing of pattern on original glass's surface, avoided leading to easily reducing in the aesthetic property, strengthened stronger sense of reality, the better long-term development that is favorable to the glass of full body texture pattern.

Detailed Description

The described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Based on the technical problems existing in the background technology, the invention provides a technical scheme that: the present invention will be further explained with reference to the following embodiments.