阅读说明：本技术 一种新型一体冲压成型过道板 (Novel integrative stamping forming passageway board ) 是由 周建新 于 2019-08-23 设计创作，主要内容包括：本发明涉及过道板材加工技术领域,且公开了一种新型一体冲压成型过道板,包括过道板,过道板是由镀锌板一体冲压成“凵”型结构的,过道板的左右两侧均设有侧固定联接孔,且过道板的前后两侧均设有正固定联接孔,过道板弯折处的内侧设有加强筋板。该新型一体冲压成型过道板,通过对过道板采用镀锌板一体冲压成型结构的设置,有效的减少了现有过道板的加工工序,而且由于过道板所用板材较薄,在焊接的过程中对于技术的要求较高,加工成本较高,而且极易出现漏焊、未焊透或直接焊穿以及焊缝中存有气孔等现象,进而采用一体冲压成型的加工方式,可以有效的避免焊接的过道板的结构稳定性较差,存在较大的安全隐患等问题。(The invention relates to the technical field of aisle plate processing, and discloses a novel integrated punch forming aisle plate which comprises an aisle plate, wherein the aisle plate is integrally punched into a U-shaped structure by a galvanized plate, the left side and the right side of the aisle plate are respectively provided with a side fixing connecting hole, the front side and the rear side of the aisle plate are respectively provided with a front fixing connecting hole, and the inner side of the bent part of the aisle plate is provided with a reinforcing rib plate. This novel lane board is crossed to integrative stamping forming, through the setting to the integrative stamping forming structure of passageway board adoption galvanized sheet, the effectual manufacturing procedure who crosses the lane board that has reduced, and because the used panel of passageway board is thinner, it is higher to the requirement of technique at the welded in-process, the processing cost is higher, and easily appear leaking welding, do not weld completely or directly weld and have phenomenons such as gas pocket in the welding seam, and then adopt integrative stamping forming's processing mode, can effectually avoid the welded structural stability who crosses the lane board relatively poor, there is great potential safety hazard scheduling problem.)

1. The utility model provides a novel integrative stamping forming crosses guidance tape, includes guidance tape (1), its characterized in that: the U-shaped structure is formed by integrally punching the galvanized plates on the channel passing plate (1), side fixing connecting holes (2) are formed in the left side and the right side of the channel passing plate (1), positive fixing connecting holes (3) are formed in the front side and the rear side of the channel passing plate (1), and reinforcing rib plates (4) are arranged on the inner sides of the bent parts of the channel passing plate (1).

2. The novel integrally punched and formed walkway plate of claim 1, wherein: the length of the track passing plate (1) is set to be 100-3000 mm, the width is set to be 100-1000 mm, the bending size of the periphery of the track passing plate (1) of each specification is 10-200 mm, and anti-skid veins are arranged on the surface of the top end of the track passing plate (1) of each specification.

3. The novel integrally punched and formed walkway plate of claim 1, wherein: the inner diameters of the side fixed connecting holes (2) and the positive fixed connecting holes (3) are set to be 12mm and are located on the central line of the crossing plate (1), the number of the side fixed connecting holes (2) or the positive fixed connecting holes (3) is at least set to be two groups and is set to be 2 times, and meanwhile, the hole positions of the side fixed connecting holes (2) or the positive fixed connecting holes (3) are symmetrically arranged.

4. The novel integrally punched and formed walkway plate of claim 1, wherein: the bent edge of the crossing plate (1) is provided with two forms, one is a right-angle non-flanging edge, and the other is an inward-side flanging edge.

Technical Field

The invention relates to the technical field of aisle board processing, in particular to a novel integrally punch-formed aisle board.

Background

A walkway plate (also called as a walkway plate, a scaffold board) is a structural plate for providing a walkway for the relevant workers in large structures, the prior road-passing plate adopts a welding mode, the connecting side plate is welded on the main pedal, but the zinc layer structure of the core plate can be damaged in the welding process of the galvanized plate, so that the core plate is easy to corrode and damage in the using process, and the welding causes a plurality of processing procedures of the whole channel passing plate, but because the channel passing plate is made of thinner plate material which is mostly between 1mm and 5mm, in the welding process, the welding technology has high requirements on welding, and in the welding process, due to the fact that the plates are thin, problems of missing welding, incomplete or direct penetration welding, air holes in welding seams and the like are prone to occurring, the strength of the welded aisle plate structure is poor and difficult to perceive, and great potential safety hazards exist in the using process.

Disclosure of Invention

Technical problem to be solved

The invention provides a novel integrally punch-formed channel plate, which has the advantages of integral punch forming, less processing procedures, high structural strength, better stability and high safety, and solves the problems that the existing channel plate adopts a welding mode to weld a connecting side plate on a main pedal, the zinc layer structure of a core plate can be damaged in the welding process of a galvanized plate, so that the channel plate is extremely easy to corrode and damage in the using process, and the processing procedures of the whole channel plate are more due to welding, but the channel plate is thinner and mostly between 1mm and 5mm, so that the technical requirements for welding are higher in the welding process, and the problems of leakage welding, incomplete welding or direct welding through and air holes in welding seams and the like are easily caused in the welding process due to the thinner plate, so that the welded plate structure has poor strength and is difficult to perceive, the problem of great potential safety hazard exists in the use process.

(II) technical scheme

The invention provides the following technical scheme: the utility model provides a novel integrated punching forming crosses road plate, includes and crosses the road plate, cross the road plate and become "U" type structure by the integrative punching press of galvanized sheet, the left and right sides of crossing the road plate all is equipped with the fixed hookup hole of side, and both sides all are equipped with just fixed hookup hole around the passageway plate, the inboard of the department of buckling of passageway plate is equipped with deep floor.

Preferably, the length of the passageway plate is set to be between 100mm and 3000mm, the width of the passageway plate is set to be between 100mm and 1000mm, the bending size of the periphery of the passageway plate of each specification is 10mm to 200mm, and the surface of the top end of the passageway plate of each specification is provided with anti-skid veins.

Preferably, the inner diameters of the side fixed connecting holes and the positive fixed connecting holes are set to be 12mm, the side fixed connecting holes and the positive fixed connecting holes are located on the central line of the bent edge of the aisle board, the number of the side fixed connecting holes or the positive fixed connecting holes is at least set to be two groups and is set to be a multiple of 2, and meanwhile, the hole positions of the side fixed connecting holes or the positive fixed connecting holes are respectively and symmetrically arranged.

Preferably, the bent edge of the crossing plate is provided with two forms, one is a right-angle non-flanging edge, and the other is an inward-side flanging edge.

(III) advantageous effects

The invention has the following beneficial effects:

1. this novel integrated stamping forming passageway board through the setting that adopts the integrative stamping forming structure of galvanized sheet to passageway board, has avoided current passageway board to cause the zinc layer structure of galvanized sheet to be destroyed when the welding, need go the problem of spary paint again, when guaranteeing this passageway board life, has also practiced thrift the use of other materials, and can not cause the pollution to the environment because of the use of paint vehicle.

2. This novel integrated stamping forming crosses guidance tape, through the setting to the integrative stamping forming structure of passageway board adoption galvanized sheet, compare with current welding mode, the effectual current manufacturing procedure who crosses the guidance tape that has reduced, the process time of passageway board has been shortened, and because the used panel of passageway board is thinner, it is higher to the requirement of technique at the welded in-process, the processing cost is higher, and easily appear leaking welding, do not weld thoroughly or directly weld and have phenomenons such as gas pocket in the welding seam, and then adopt integrated stamping forming's processing mode, can effectually avoid the welded structural stability who crosses the guidance tape relatively poor, there is great potential safety hazard scheduling problem.

3. This novel integrated stamping forming crosses guidance tape, to the different specifications of guidance tape and buckle the side fixed connection hole in all around and just fixed connection hole's setting, can be so that different specifications, the nimble combination concatenation of freedom of guidance tape of different quantity, form the supporting panel of great size, and cross the guidance tape at every group when the concatenation, can utilize M10's bolt to couple together it, fastness and stability are higher, the condition of rocking unusually can not appear, and easy dismounting, safety and reliability, application scope is wider.

4. This novel integrated stamping forming crossing plate, through the setting to the not turn-ups of passageway board straight angle or turn on the limit structure inwards, the in-process that uses at the low-altitude environment utilizes the not turn-ups structure of right angle, when having guaranteed that every group crosses the joint strength behind the board concatenation, further reduction uses to the consumption of galvanized sheet, and at the in-process that high altitude environment used, the effectual intensity that has strengthened the passageway board and buckle the limit all around, it is higher to cause the intensity of every group crossing the board when utilizing threaded connection, stability is higher.

Drawings

FIG. 1 is a schematic structural view of a walkway plate according to the invention;

FIG. 2 is a top view of a structural walkway plate of the present invention;

FIG. 3 is a top view of the gangway panel of the hemmed structure of the present invention;

FIG. 4 is a partial cross-sectional view at A-A of the present invention;

fig. 5 is a schematic view of the assembled structure of the walkway plate of the present invention.

In the figure: 1. a track passing plate; 2. side fixing connecting holes; 3. a positive fixed coupling hole; 4. and a reinforcing plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, a novel integrally punch-formed aisle plate comprises an aisle plate 1, the aisle plate 1 is integrally formed by a galvanized plate into a U-shaped structure, the left and right sides of the aisle plate 1 are respectively provided with a side fixing coupling hole 2, the front and back sides of the aisle plate 1 are respectively provided with a front fixing coupling hole 3, and the inner side of the bending part of the aisle plate 1 is provided with a reinforcing rib plate 4.

Wherein, to crossing the setting that the integrative stamping forming of guidance tape 1 adopted galvanized sheet, need not to recycle welded mode with its welded molding, thereby the effectual existing manufacturing procedure who crosses guidance tape 1 that has reduced has shortened the process time of guidance tape, and because it is thinner to cross the used panel of guidance tape 1, higher to the requirement of technique at the welded in-process, the processing cost is higher, and easily appear leaking welding, not weld thoroughly or directly weld and have phenomenons such as gas pocket in the welding seam, cause the welded guidance tape 1's structural stability poor, there is great potential safety hazard scheduling problem.

Wherein, to crossing the setting that the guidance tape 1 adopted the galvanized sheet, compare in the steel sheet that current guidance tape 1 adopted, the galvanized sheet has better corrosion resistance, can adapt to some places that the environment is complicated such as outdoor, and life is longer, more must the environmental protection reliable.

In the technical scheme, the length of the passageway plate 1 is set to be 100-3000 mm, the width is set to be 100-1000 mm, the bending size of the periphery of the passageway plate 1 of each specification is 10-200 mm, and the surface of the top end of the passageway plate 1 of each specification is provided with anti-skid veins.

Wherein, the most commonly used specification of crossing 1 plane of railway plate can be equipped with 600X 100mm, 600X 200mm, 600X 300mm, 600X 600mm, 600X 1000mm and 600X 2000mm, and to the setting of crossing 1 different specifications of railway plate, can make different specifications, the nimble combination concatenation of freedom of the passageway board 1 of different quantity, form the supporting panel of great size, and to the setting of the size of buckling all around of the passageway board 1 of every specification, make every group cross the railway plate 1 when the concatenation, effective area of contact has, fastness and stability during the concatenation are higher, the condition that the anomaly rocked can not appear.

In the technical scheme, the inner diameters of the side fixed connecting holes 2 and the positive fixed connecting holes 3 are set to be 12mm and are positioned on the central line of the bent edge of the crossing plate 1, the number of the side fixed connecting holes 2 or the positive fixed connecting holes 3 is at least set to be two groups and is set to be a multiple of 2, and meanwhile, the hole positions of the side fixed connecting holes 2 or the positive fixed connecting holes 3 are respectively and symmetrically arranged.

Wherein, to the fixed hookup hole 2 of side and the setting of just fixed hookup hole 3's position and number for every group crosses the setting of road plate 1 when the concatenation, can utilize M10's bolt to couple together it, and fastness and stability are higher, the condition that can not appear unusually rocking, and easy dismounting, safe and reliable, application scope is wider.

The structure and the connection mode of the passageway plates 1 are arranged, so that each group of passageway plates 1 is stable in connection, smooth and attractive in appearance and long in service life, compared with the existing passageway plates 1, the material consumption can be reduced by 20% -30% under the same condition, the bearing capacity can be improved by 50% -80%, the production and processing cost of the passageway plates is effectively reduced, and the safety of the passageway plates in the use process is enhanced.

In the technical scheme, the bent edge of the passageway plate 1 is provided with two forms, one form is a right-angle non-flanging edge, and the other form is an inward-side flanging edge.

Wherein, wherein to crossing the setting of the 1 right angle of guidance tape not turn-ups structure, the effectual use that has reduced it to the galvanized sheet material, when having guaranteed that the in-process that uses in low altitude place crosses the 1 concatenation back joint strength of guidance tape of every group, further reduction is used to the consumption of galvanized sheet, and to crossing the setting of guidance tape 1 inside side turning structure, the effectual intensity that has strengthened the limit of buckling all around of guidance tape 1, it is higher to cause the intensity of the guidance tape 1 of crossing of every group when utilizing threaded connection, stability is higher, and then the effectual security and the reliability that improves it when utilizing in high altitude place.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.