阅读说明：本技术 一种用于液态油中杂质颗粒和游离水进行标定和测量的装置 (Device for calibrating and measuring impurity particles and free water in liquid oil ) 是由 曹佃生 林冠宇 李继峰 李炳强 于 2019-10-31 设计创作，主要内容包括：本发明公开了一种用于液态油中杂质颗粒和游离水进行标定和测量的装置,属于光学测量仪器技术领域,解决了现有技术使用多个探测器测量误差大的问题。本发明的装置包括激光光源、油品容器、主支撑结构、硅光探测器、遮光板和遮光盖等。本发明利用光散射原理,照射被测量液态油,使用硅光探测器测量不同角度的散射信号,根据光强信号值对油中杂质颗粒和游离水的大小、分布和浓度等信息进行测量的装置。本发明的装置可以进行均布的多角度位置测量,能够获取更多的散射光强信息,更准确的标定；整个装置采用同一个探测器在不同角度下进行测量,整个系统只有一个硅光探测器,避免了使用多个探测器时多个探测器之间的差异带来的测量误差,提高了可靠性。(The invention discloses a device for calibrating and measuring impurity particles and free water in liquid oil, belongs to the technical field of optical measuring instruments, and solves the problem that in the prior art, a plurality of detectors are used for measuring large errors. The device comprises a laser light source, an oil product container, a main supporting structure, a silicon photodetector, a light shielding plate, a light shielding cover and the like. The invention relates to a device for measuring the size, distribution, concentration and other information of impurity particles and free water in oil by utilizing the principle of light scattering, irradiating the liquid oil to be measured, measuring scattering signals at different angles by using a silicon photodetector and measuring the information according to light intensity signal values. The device can perform uniformly distributed multi-angle position measurement, can acquire more scattered light intensity information, and can calibrate more accurately; the whole device adopts the same detector to measure at different angles, and the whole system only has one silicon photodetector, so that the measurement error caused by the difference among a plurality of detectors when a plurality of detectors are used is avoided, and the reliability is improved.)

1. An apparatus for calibrating and measuring contaminant particles and free water in liquid oil, comprising:

the main supporting structure (8) is internally provided with a cavity for accommodating the container (2), and a plurality of light through holes (6) are circumferentially distributed on the main supporting structure;

an oil container (2) for containing liquid oil (4);

the silicon photodetector 3 is arranged on one light through hole (6) and is used for detecting the liquid oil (4) in the oil container (2);

the light shielding plate (5) is shielded on the light through hole (6) which is not provided with the silicon photodetector (3);

the shading cover (7) is buckled at the top of the container (2) and is used for shading and sealing the oil container (2);

and the laser light source (1) is fixed on the main supporting structure (8), and the center line of the laser light source is as high as the center line of the silicon photodetector (4).

2. Device for calibration and measurement of foreign particles and free water in liquid oil according to claim 1, characterized in that the oil container (2) is a cylindrical oil container.

3. Device for calibration and measurement of foreign particles and free water in liquid oil according to claim 1, characterized in that the light passing holes (6) are evenly distributed in the circumferential direction of the main support structure (8) except for the position of the collimated laser light source 1.

4. Device for calibration and measurement of foreign particles and free water in liquid oil according to claim 1, characterized in that the shutter (5) is fixed by screws on the outside of the light through hole (6).

5. The device for calibrating and measuring the impurity particles and the free water in the liquid oil according to claim 1, wherein the main supporting structure (8) comprises a circular fixing seat and a cylindrical barrel body, and mounting holes for fixing bolts are uniformly distributed in the circumferential direction of the fixing seat.

6. Device for calibration and measurement of contaminant particles and free water in liquid oil according to claim 1, wherein the laser source (1) is a collimated laser source.

7. Device for calibration and measurement of foreign particles and free water in liquid oil according to claim 1, characterized in that the liquid oil (4) is kerosene, gasoline or diesel.

Technical Field

The invention relates to the technical field of optical measuring instruments and oil quality detection, in particular to a device for calibrating and measuring impurity particles and free water in liquid oil.

Background

For absolutely homogeneous liquid oil, light does not scatter significantly as it travels through the oil, so that the light intensity signal is only present in the direction of the laser beam propagation. When the liquid oil contains tiny impurity particles or free water, the laser beam can be scattered in all directions after being irradiated, and therefore different light intensity signals can be detected in directions other than the direction in which the laser beam is linearly transmitted. By detecting light intensity signals at different angles and using oil with known impurity information to calibrate the system, the liquid oil with unknown concentration can be measured, and the information of impurities and free water content in the measured liquid oil can be acquired. However, in reality, liquid oil is not absolutely uniform due to different degrees of impurity particles and free water, and the conventional measurement method generally uses a plurality of detectors to measure positions at multiple angles, and uses a plurality of detectors to reduce reliability due to measurement errors caused by differences among the detectors.

Disclosure of Invention

The invention provides a device for calibrating and measuring impurity particles and free water in liquid oil, aiming at measuring the impurity particles and the free water in the measured oil with unknown concentration and reducing the measurement error. By measuring the scattered light intensity signals at different angles, the inversion calculation is carried out on the information of impurity particles and free water of the measured oil, so that the accurate measurement and calibration are realized.

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

the invention provides a device for calibrating and measuring impurity particles and free water in liquid oil, which comprises:

the main supporting structure is internally provided with a cavity for accommodating the container, and a plurality of light through holes are circumferentially distributed on the main supporting structure;

the oil product container is used for containing liquid oil;

the silicon photodetector is arranged on one of the light through holes and used for detecting the liquid oil in the oil container;

the shading plate is shaded on the light through hole without the silicon photodetector;

the shading cover is buckled at the top of the container and used for shading and sealing the oil container;

and the laser light source is fixed on the main supporting structure, and the center line of the laser light source is as high as the center line of the silicon photodetector.

Further, the oil container is a cylindrical oil container.

Further, the light through holes are uniformly distributed on the periphery of the main supporting structure except for the position of the collimated laser light source.

Further, the light shielding plate is fixed on the outer side of the light through hole through a screw.

Furthermore, main bearing structure includes circular fixing base and cylindrical staving, and the circumference equipartition of fixing base has the mounting hole that is used for fixing bolt.

Further, the laser light source adopts a collimated laser light source.

Further, the liquid oil is kerosene, gasoline or diesel oil.

Compared with the prior art, the invention has the technical effects that:

the invention provides a device for calibrating and measuring impurity particles and free water in liquid oil, which utilizes the light scattering principle to irradiate the measured liquid oil, uses a silicon photodetector to measure scattering signals at different angles, and measures information such as the size, distribution, concentration and the like of the impurity particles and the free water in the oil according to a light intensity signal value. The device can perform uniformly distributed multi-angle position measurement, can acquire more scattered light intensity information, and can calibrate more accurately; the whole device adopts the same detector to measure at different angles, and the whole system only has one silicon photodetector, so that the measurement error caused by the difference among a plurality of detectors when a plurality of detectors are used is avoided, and the reliability is improved.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.

Fig. 1 is a schematic perspective view of the apparatus for calibrating and measuring impurity particles and free water in liquid oil according to the present invention.

Fig. 2 is a cross-sectional view of the apparatus for calibration and measurement of contaminant particles and free water in liquid oil of the present invention.

Fig. 3 is an exploded view of an apparatus for calibration and measurement of contaminant particles and free water in liquid oil.

FIG. 4 is a graph of the fitted curves and equations for measuring different concentrations of standard solutions at-17.5 for the measurement device of the present invention.

FIG. 5 is a fitted curve and equation for measuring standard solutions of different concentrations at 7.5 deg. of the measuring apparatus of the present invention.

Detailed Description

The specific idea of the invention is as follows: when the sizes, the distributions and the concentrations of the impurity particles and the free water in the liquid oil are different, the signal values of the light scattering of the liquid oil at different angles are also different, and the content information of the impurity particles and the free water in the liquid oil can be calculated in an inversion mode according to the signal values.

In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in figures 1-3, the device for calibrating and measuring impurity particles and free water in liquid oil mainly comprises a laser light source 1, an oil product container 2, a main supporting structure 8, a silicon photodetector 3, a light shielding plate 5, a light shielding cover 7, measured oil and the like,

the main supporting structure 8 is internally provided with a cavity for accommodating the container 2, and a plurality of light through holes 6 are circumferentially distributed on the main supporting structure;

the oil product container 2 is used for containing liquid oil 4;

the silicon photodetector 3 is arranged on one of the light through holes 6 and is used for detecting the liquid oil 4 in the oil container 2;

the light shielding plate 5 is shielded on the light through hole 6 which is not provided with the silicon photodetector 3;

the shading cover 7 is buckled at the top of the container 2 and is used for shading and sealing the oil container 2;

the laser light source 1 is fixed on the main supporting structure 8, and the center line of the laser light source is as high as the center line of the silicon photodetector 4.

Specifically, the oil container 2 is a cylindrical oil container. The light through holes 6 are uniformly distributed on the periphery of the main supporting structure 8 except the position of the collimated laser light source 1. The light shielding plate 5 is fixed on the outer side of the light through hole 6 through a screw. The main supporting structure 8 comprises a circular fixing seat and a cylindrical barrel body, and mounting holes for fixing bolts are uniformly distributed in the circumferential direction of the fixing seat.

In the invention, a laser light source 1 and a silicon photodetector 3 are respectively arranged at two ends of a main supporting structure 8 in the diameter direction, the emergent light of the laser light source 1 is collimated light, and the detector is a silicon photodetector and can respond to the signal of the laser light source 1 and output a corresponding electric signal value. A plurality of light through holes 6 are uniformly distributed on the main supporting structure 8 at a certain angle, and the height of each light through hole is equal to the height of the center of the laser beam. At the same time, the silicon light detector 3 is arranged outside one of the light through holes 6, so that the scattered light intensity at the angle can be detected. During detection, except the light through hole for installing the silicon photodetector 3, other light through holes are shielded by the light shielding plate 5, so that no influence of external stray light is ensured. And the positions of the silicon photodetectors 3 are sequentially changed, and other light through holes 6 are shielded, so that the scattered light intensity at all angles is detected.

The invention utilizes the principle of light scattering, liquid oil with known impurity and free water content is added into a cylindrical oil product container 2 before use, the detection of light intensity under different angles is realized by traversing all light through holes 6, the parameter of the device is calibrated by utilizing the relation between the angle and the light intensity signal, and the relation between the light intensity signal and the information of impurity particles and free water content is established. After calibration is completed, the measured oil is placed into the oil product container 2, all the light through holes 6 are traversed again, the light intensity under different angles is detected, the relationship between the calibrated light intensity signal and the information of the impurity particles and the free water content is used for bringing the detected light intensity signal value into the detected light intensity signal value, and then the information of the impurity particles and the free water content of the measured oil can be obtained, wherein the information comprises the contents of size, distribution, concentration and the like.

The invention comprises two shading parts, wherein a shading cover 7 above an oil container is used for shading the entrance of external large-area stray light, the number of side shading plates 5 is the same as that of light through holes 6 which do not participate in detection, and the purpose is to prevent the stray light channel from being formed after a detector is moved away, so that the detection is inaccurate. The main supporting structure should adopt metal with black outer surface to ensure light-proof and seamless.

During operation, the laser light source 1 emits collimated parallel light to irradiate the oil to be measured in the oil container 2, the silicon photodetector 3 can receive the light intensity passing through the oil to be measured and convert the light intensity into an electric signal, and the received signal can be read and measured through a subsequent measuring circuit. The silicon light detector 3 is placed at different positions of the main supporting structure 8, light blocking is carried out on a non-measurement area, the influence of stray light is reduced, the scattering light intensity of different scattering angles can be measured, and therefore inversion calculation is carried out on information such as the sizes, the distribution and the concentration of impurity particles and free water in the oil to be measured.

The calibration is carried out before the device is used, the method is that a standard liquid oil sample with known impurity particle and free water concentration information is added into a cylindrical oil product container 2, a collimated laser beam 1 irradiates the liquid oil 4, scattered light at different angles enters a plurality of light through holes 6 uniformly distributed on a main supporting structure 8, a silicon light detector 3 can be arranged on the light through holes 6 for detection, a scattered light intensity value at each light through hole angle can be calculated through a subsequent reading circuit, the silicon light detector 3 is sequentially placed on the light through holes 6 at different positions during measurement, a light shielding plate 5 is used for shielding at the position which is not measured, the entry of stray light is avoided, and a light shielding cover 7 is kept in a normally closed state. The relationship between the light intensity signal and the information of the impurity particles and the content of free water can be established by traversing the light intensity signal values of all the light through holes, so that the calibration of the device is realized. After the calibration is completed, the oil in the oil container 2 is replaced by the liquid oil with unknown concentration to be measured, the light intensity values of the laser light source 1 passing through the liquid oil to be measured and behind the different light-transmitting holes 6 are measured, and the measured light intensity values are substituted into the calibrated relational expression, so that the information such as the size, the distribution, the concentration and the like of the impurity particles and the free water in the oil to be measured can be reversely calculated.

Wherein, the liquid oil is such as kerosene, gasoline, diesel oil and the like, and the standard liquid oil sample is a purchased finished product. The invention respectively measures the standard solution with the concentration of 0.5%, 1%, 1.5%, 2% and 2.5%, the light intensity signal at the-17.5 ℃ is distributed as shown in figure 4, and a fitting relation and a curve can be obtained as shown in figure 4. Wherein the abscissa is the detector current value and the ordinate is the concentration value. If the same liquid is monitored at an unknown concentration, and if the signal value at this angle is 85, then the fitting polynomial y is substituted into 0.0004x-0.0202, the unknown concentration is 1.38% by inverse calculation.

Similarly, a fitting relation and a curve can be obtained by measuring standard solutions with different concentrations at 7.5 degrees, as shown in fig. 5. Wherein the abscissa is the detector current value and the ordinate is the concentration value. If the same liquid with unknown concentration is monitored, if the signal value at the angle is 400, then the fitting polynomial y is substituted into 0.00006157x +0.00240594, and the unknown concentration is 2.70% by inverse calculation.

In summary, the design of the device aims to calibrate the device only by using a solution with standard concentration for measuring different types of liquid oil, and then measure the liquid with unknown concentration. The advantage of using a plurality of unknown angles to measure is that representative angles are selected for different types of liquid oil, and the detector signals of different angles can play a mutual comparison role, thereby improving reliability.

The invention can measure the scattering light intensity of the liquid oil in the oil product container at different angles, can establish the relation between the content information of impurity particles and free water and the scattering light intensity at different angles by measuring the liquid oil with known impurity particles and free water concentration, and can calibrate through specific measurement numerical values, then measure the measured liquid oil with unknown impurity particles and free water concentration information to obtain the scattering light intensity at different angles, and can calculate the information such as the size, distribution, concentration and the like of the impurity particles and the free water of the measured oil by inversion according to the calibrated relational expression. The invention can realize the measurement of impurity particles with different concentrations and free water through calibration, and provides reference basis for the quality of the liquid oil.

Compared with the existing measuring device based on the scattering method, the invention has two advantages, firstly, the invention adopts the uniformly distributed multi-angle position measurement, can obtain more scattering light intensity information and calibrate more accurately; and secondly, the same detector is adopted to carry out measurement at different angles, the whole system only has one silicon photodetector, and measurement errors caused by the difference among a plurality of detectors when a plurality of detectors are used are avoided.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.