Conveying device and butt joint method for sliding butt joint pressure steel pipe
阅读说明:本技术 滑移对接压力钢管的输送装置及对接方法 (Conveying device and butt joint method for sliding butt joint pressure steel pipe ) 是由 樊俊 吴永健 李文涛 吴鹏 张建中 于 2019-09-09 设计创作,主要内容包括:一种滑移对接压力钢管的输送装置及对接方法,它包括导轨、输送线和释放装置,通过在导轨的线性槽内设置输送线,位于导轨的端头设置释放装置,通过输送线的钢丝绳与释放装置的线盘连接,通过释放装置的卷扬机驱动线盘旋转释放输送线,与输送线的滑移片连接的压力钢管沿引水隧洞的竖直段下滑与已安装的管节实现对接。本发明克服了原落差较大的隧洞内压力钢管安装过程中对接误差大,不能连续安装的问题,具有结构简单,在较大落差的隧洞内实现压力钢管滑移对接,对接精准,可一次性实现多个压力钢管的输送,安装效率高,操作简单方便的特点。(A conveying device and a butt joint method for sliding and butt joint of pressure steel pipes comprise a guide rail, a conveying line and a releasing device, wherein the conveying line is arranged in a linear groove of the guide rail, the releasing device is arranged at the end of the guide rail, a steel wire rope passing through the conveying line is connected with a wire coil of the releasing device, a winch of the releasing device drives the wire coil to rotate to release the conveying line, and a pressure steel pipe connected with a sliding piece of the conveying line slides downwards along a vertical section of a diversion tunnel to be in butt joint with an installed pipe section. The invention overcomes the problems of large butting error and incapability of continuous installation in the installation process of the pressure steel pipe in the original tunnel with larger fall, and has the characteristics of simple structure, realization of sliding butting of the pressure steel pipe in the tunnel with larger fall, accurate butting, capability of realizing the conveying of a plurality of pressure steel pipes at one time, high installation efficiency and simple and convenient operation.)
1. The utility model provides a conveyor of butt joint steel penstock slides which characterized in that: the device comprises a guide rail (1), a conveying line (2) and a releasing device (3); the utility model discloses a wire rope, including transfer chain (2), release device (3), the wire rope (21) of transfer chain (2) are located linear groove (14) of guide rail (1), and release device (3) are located the one end or both ends of guide rail (1) and are connected with drum (33) of release device (3), and outside slide (24) of transfer chain (2) expose guide rail (1), release device (3) release wire rope (21), linear groove (14) motion in guide rail (1) is followed in transfer chain (2).
2. The conveying device for the sliding butted pressure steel pipes as claimed in claim 1, wherein: the guide rail (1) comprises a horizontal section (11), an arc-shaped section (12) and a vertical section (13), wherein the horizontal section (11), the arc-shaped section (12) and the vertical section (13) are provided with protrusions, and linear grooves (14) penetrate through the protrusions.
3. The conveying device for the sliding butted pressure steel pipes as claimed in claim 2, wherein: the linear groove (14) comprises a limiting groove communicated with the circular linear hole, the steel wire rope (21) is positioned in the circular linear hole, and the sliding sheet (24) is in sliding fit with the limiting groove.
4. The conveying device for the sliding butted pressure steel pipes as claimed in claim 1, wherein: the conveying line (2) comprises a plurality of anchoring rings (22) anchored with the steel wire rope (21), a sleeve (23) positioned between every two anchoring rings (22), and a sliding sheet (24) connected with the sleeve (23).
5. The conveying device for the sliding butted pressure steel pipes as claimed in claim 4, wherein: the anchoring ring (22) is an annular ring, one end of the anchoring ring is provided with an inclined surface, every two annular rings are mutually paired, and the inclined surfaces face outwards.
6. The conveying device for the sliding butted pressure steel pipes as claimed in claim 4, wherein: the sleeve (23) is provided with an expansion groove, and the sliding sheet (24) is provided with a mounting hole.
7. The conveying device for the sliding butted pressure steel pipes as claimed in claim 1, wherein: the releasing device (3) comprises a winch (32) connected with the fixed seat (31), a wire coil (33) located at the output end of the winch (32), and a steel wire rope (21) is connected with the wire coil (33).
8. The use method of the conveying device for the sliding butted pressure steel pipes as claimed in any one of claims 1 to 1 ~ 7, wherein the method comprises the following steps:
step 1, installing a guide rail, and sequentially installing a horizontal section (11), an arc-shaped section (12) and a vertical section (13) of the guide rail (1) on the wall of the arc-shaped tunnel; the guide rail (1) is connected with an embedded part of the wall of the arc tunnel; the two groups of the components are arranged in parallel;
step 2, installing a conveying line, and installing the conveying line (2) in a linear groove (14) of the guide rail (1); when the steel wire rope is installed, a group of anchoring rings (22) are anchored at the end head of one end of the steel wire rope (21), a sleeve (23) connected with a sliding sheet (24) is sleeved between the anchoring rings (22), and the steel wire rope (21) is pulled to pass through the linear groove (14) by pulling the sliding sheet (24); while in traction, the anchoring ring (22) is anchored while a sleeve (23) connected with the sliding sheet (24) is sleeved; stopping until the sliding sheets (24) are arranged at intervals along the whole linear groove (14);
step 3, installing the releasing devices, and fixing the fixing seats (31) of the two releasing devices (3) at the end of the horizontal section (11) of the guide rail (1);
step 4, connecting the conveying line, and connecting one end of the conveying line (2) which is not anchored with the anchoring ring (22) with a wire coil (33) of the releasing device (3);
step 5, installing a pressure steel pipe, hoisting the pressure steel pipe between two parallel horizontal sections (11) of the guide rail (1), and connecting a stiffening ring on the pressure steel pipe with a sliding sheet (24) on the conveying line (2); the pressure steel pipe is supported by the sliding sheet (24), and is not contacted with the tunnel;
step 6, conveying the pressure steel pipe, and pushing the pressure steel pipe to the arc-shaped section (12) of the guide rail (1) by adopting manual work or thrust equipment; the winch (32) of the release device (3) is in an unbraked state in the process of pushing the pressure steel pipe; when the pressure steel pipe is pushed to the arc-shaped section (12) and slides downwards by means of self weight, a winch (32) of the release device (3) brakes, and the steel wire rope (21) is in a tightened state;
step 7, slipping and butting, wherein the winch (32) gradually releases the steel wire rope (21), the conveying line (2) moves along the linear groove (14) of the guide rail (1), and the pressure steel pipe gradually moves vertically downwards to the vertical section and is butted with a first pipe joint at the bottom of the vertical section of the tunnel to realize slipping and butting installation of the pressure steel pipe;
in any step of step 8, step 2 ~ and step 7, when the sliding sheet (24) reaches the front of the notch of the linear groove (14) at the two ends of the guide rail (1), if the sliding sheet does not correspond to the linear groove (14) and is difficult to enter the linear groove (14), the sliding sheet (24) can be manually shifted to correspond to the limiting groove of the linear groove (14), so that the sliding sheet (24) can enter smoothly and the clamping stagnation is avoided.
Technical Field
The invention belongs to the technical field of pressure pipeline butt joint in tunnels, and relates to a conveying device and a butt joint method for a sliding butt joint pressure steel pipe.
Background
In the power generation diversion system of the hydropower station, under the condition of large fall, a diversion tunnel with large fall usually exists in the diversion tunnel, the tunnel consists of a horizontal section, an arc-shaped section and a vertical section, and in the segmental installation process of the diversion penstock, the installation and butt joint are carried out by adopting a vertical hoisting mode.
Disclosure of Invention
The invention aims to solve the technical problem of providing a conveying device and a butt joint method for sliding and butt joint of pressure steel pipes, which have simple structure, the conveying device is arranged in a linear groove of a guide rail, a release device is arranged at the end of the guide rail, a steel wire rope of the conveying device is connected with a wire coil of the release device, a winch of the release device drives the wire coil to rotate to release the conveying line, the pressure steel pipe connected with a sliding piece of the conveying line slides downwards along a vertical section of a diversion tunnel to be in butt joint with an installed pipe joint, the pressure steel pipe is in sliding butt joint in the tunnel with larger drop height, the butt joint is accurate, the conveying of a plurality of pressure steel pipes can be realized at one time, the installation efficiency is high, and the.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a conveying device for sliding butt joint of pressure steel pipes comprises a guide rail, a conveying line and a releasing device; the conveying line is located in a linear groove of the guide rail, a steel wire rope of the conveying line is connected with a wire coil of the releasing device, the releasing device is located at one end or two ends of the guide rail, a sliding sheet of the conveying line is exposed out of the guide rail, the releasing device releases the steel wire rope, and the conveying line moves along the linear groove in the guide rail.
The guide rail comprises a horizontal section, an arc-shaped section and a vertical section, wherein the horizontal section, the arc-shaped section and the vertical section are provided with protrusions, and linear grooves penetrate through the protrusions.
The linear groove comprises a limiting groove communicated with the circular linear hole, the steel wire rope is positioned in the circular linear hole, and the sliding sheet is in sliding fit with the limiting groove.
The conveying line comprises a plurality of anchoring rings anchored with the steel wire rope, a sleeve positioned between every two anchoring rings and a sliding sheet connected with the sleeve.
The anchor ring is an annular ring, one end of the anchor ring is provided with an inclined plane, every two annular rings are mutually paired, and the inclined planes face outwards.
The sleeve is provided with an expansion slot, and the sliding sheet is provided with a mounting hole.
The releasing device comprises a winch connected with the fixed seat and a wire coil positioned at the output end of the winch, and the steel wire rope is connected with the wire coil.
The use method of the conveying device for the sliding butt joint of the pressure steel pipes comprises the following steps:
step 1, installing a guide rail, and sequentially installing a horizontal section, an arc-shaped section and a vertical section of the guide rail on the wall of the arc-shaped tunnel; the guide rail is connected with an embedded part of the wall of the arc tunnel; the two groups of the components are arranged in parallel;
step 4, connecting the conveying line, and connecting one end of the conveying line, which is not anchored with the anchoring ring, with a wire coil of the releasing device;
step 5, installing a pressure steel pipe, hoisting the pressure steel pipe between two parallel horizontal sections of the guide rail, and connecting a stiffening ring on the pressure steel pipe with a sliding sheet on the conveying line; the pressure steel pipe is supported by the sliding sheet and is not contacted with the tunnel;
step 6, conveying the pressure steel pipe, and pushing the pressure steel pipe to the arc-shaped section of the guide rail by adopting manual work or thrust equipment; the winch of the release device is in an unbraked state in the process of pushing the pressure steel pipe; when the pressure steel pipe is pushed to the arc-shaped section and slides downwards by means of self weight, the winch of the release device brakes, and the steel wire rope is in a tightened state;
step 7, slipping and butting, wherein the winch gradually releases the steel wire rope, the conveying line moves along the linear groove of the guide rail, and the pressure steel pipe gradually moves downwards vertically to the vertical section and is butted with a first pipe joint at the bottom of the vertical section of the tunnel, so that the pressure steel pipe is mounted in a slipping and butting manner;
step 8, in any step of
A conveying device for sliding butt joint of pressure steel pipes comprises a guide rail, a conveying line and a releasing device; the transfer chain is located the linear inslot of guide rail, and the wire rope of transfer chain is connected with release's drum, and release is located the one end or both ends of guide rail, and the slide piece of transfer chain exposes outside the guide rail, and release releases wire rope, and the transfer chain moves along the linear groove in the guide rail. Simple structure, through set up the transfer chain in the linear inslot of guide rail, the end that is located the guide rail sets up release, wire rope through the transfer chain is connected with release's drum, rotatory release transfer chain of hoist engine drive drum through release, the pressure steel pipe of being connected with the sliding sheet of transfer chain is along the vertical section gliding of diversion tunnel and the coupling realization butt joint of having installed, realize the butt joint that slides of pressure steel pipe in the tunnel of great drop, it is accurate to dock, can once only realize the transport of a plurality of pressure steel pipes, the installation effectiveness is high, easy operation is convenient.
In a preferred scheme, the guide rail comprises a horizontal section, an arc-shaped section and a vertical section, wherein protruding parts are arranged on the horizontal section, the arc-shaped section and the vertical section, and the linear groove penetrates through the protruding parts. Simple structure, during the use, the horizontal segment of guide rail, segmental arc and vertical section are connected fixedly with the built-in fitting on the horizontal segment of arc tunnel, segmental arc and the vertical section respectively, and the guide rail is two, and parallel mount is located the moving trajectory of the linear groove restriction transfer chain of guide rail bellying, and the orbit when making the pressure steel pipe carry keeps unchangeable, is difficult for appearing rocking, realizes the accurate butt joint of pressure steel pipe.
In a preferred scheme, the linear groove comprises a limiting groove communicated with the circular linear hole, the steel wire rope is positioned in the circular linear hole, and the sliding sheet is in sliding fit with the limiting groove. Simple structure, during the use, the wire rope of transfer chain is located the linear downthehole of shape in linear groove, and the spacing groove cooperation of slip piece and linear groove exposes outside the bellying, is connected fixedly with pressure steel pipe's stiffening ring, makes pressure steel pipe not contact with the tunnel, and the friction takes place with the tunnel hole wall when avoiding carrying, and a plurality of slip pieces that are located wire rope can be connected with a plurality of pressure steel pipes, realize once only carrying a plurality of pressure steel pipes and dock.
In a preferred embodiment, the conveyor line comprises a plurality of anchoring rings anchored to the steel cable, a casing between each two anchoring rings, and a slip sheet connected to the casing. Simple structure, during the use, the anchor ring becomes a whole with the wire rope anchor, during the transport, the circular linear hole contact in anchor ring and linear groove reduces wire rope and directly contacts with circular linear hole, reduces frictional resistance, is located the sleeve pipe between two anchor rings and is connected with the piece that slides, and the sleeve pipe can rotate around wire rope before getting into circular linear hole, and the piece that slides of being connected with the sleeve pipe is used for connecting the pressure steel pipe.
In a preferred scheme, the anchoring ring is an annular ring, one end of the anchoring ring is provided with an inclined surface, every two annular rings are in a pair, and the inclined surfaces face outwards. Simple structure, during the installation, by sheathed tube home range of two anchor knot rings restrictions that correspond each other, avoid skidding at transportation process sleeve pipe and wire rope, influence delivery pressure steel pipe, two a set of annular circle ends set up the inclined plane, are favorable to reducing frictional resistance, avoid the jamming.
In the preferred scheme, the sleeve is provided with an expansion slot, and the sliding sheet is provided with a mounting hole. Simple structure, in the use, the circular linear hole contact friction in sleeve pipe and linear groove, the sleeve pipe can produce the inflation, and when the sleeve pipe inflation, the notch of bloated groove contracts, avoids the jamming.
In the preferred scheme, the releasing device comprises a winch connected with the fixed seat and a wire coil positioned at the output end of the winch, and the steel wire rope is connected with the wire coil. The structure is simple, when the device is used, the brake mechanism of the winch is used for controlling the movement of the conveying line, the winch is used for controlling the release speed of the conveying line, and the phenomenon that the conveying speed is too high and the installed pipe joint is violently collided is avoided.
In a preferred scheme, the use method of the conveying device for butting the pressure steel pipes in an up-sliding mode comprises the following steps:
step 1, installing a guide rail, and sequentially installing a horizontal section, an arc-shaped section and a vertical section of the guide rail on the wall of the arc-shaped tunnel; the guide rail is connected with an embedded part of the wall of the arc tunnel; the two groups of the components are arranged in parallel;
step 4, connecting the conveying line, and connecting one end of the conveying line, which is not anchored with the anchoring ring, with a wire coil of the releasing device;
step 5, installing a pressure steel pipe, hoisting the pressure steel pipe between two parallel horizontal sections of the guide rail, and connecting a stiffening ring on the pressure steel pipe with a sliding sheet on the conveying line; the pressure steel pipe is supported by the sliding sheet and is not contacted with the tunnel;
step 6, conveying the pressure steel pipe, and pushing the pressure steel pipe to the arc-shaped section of the guide rail by adopting manual work or thrust equipment; the winch of the release device is in an unbraked state in the process of pushing the pressure steel pipe; when the pressure steel pipe is pushed to the arc-shaped section and slides downwards by means of self weight, the winch of the release device brakes, and the steel wire rope is in a tightened state;
step 7, slipping and butting, wherein the winch gradually releases the steel wire rope, the conveying line moves along the linear groove of the guide rail, and the pressure steel pipe gradually moves downwards vertically to the vertical section and is butted with a first pipe joint at the bottom of the vertical section of the tunnel, so that the pressure steel pipe is mounted in a slipping and butting manner;
step 8, in any step of
A conveying device and a butt joint method for sliding and butt joint of pressure steel pipes comprise a guide rail, a conveying line and a releasing device, wherein the conveying line is arranged in a linear groove of the guide rail, the releasing device is arranged at the end of the guide rail, a steel wire rope passing through the conveying line is connected with a wire coil of the releasing device, a winch of the releasing device drives the wire coil to rotate to release the conveying line, and a pressure steel pipe connected with a sliding piece of the conveying line slides downwards along a vertical section of a diversion tunnel to be in butt joint with an installed pipe section. The invention overcomes the problems of large butting error and incapability of continuous installation in the installation process of the pressure steel pipe in the original tunnel with larger fall, and has the characteristics of simple structure, realization of sliding butting of the pressure steel pipe in the tunnel with larger fall, accurate butting, capability of realizing the conveying of a plurality of pressure steel pipes at one time, high installation efficiency and simple and convenient operation.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a side view of fig. 2.
Fig. 4 is a schematic top view of fig. 2.
Fig. 5 is a schematic view of the structure of the conveyor line in the guide rail of the present invention.
FIG. 6 is a schematic view of the structure of the anchoring ring and the steel cable anchoring structure of the present invention.
Fig. 7 is a schematic structural view of the anchor ring of the present invention.
FIG. 8 is a schematic structural view of the connection of the sleeve and the sliding sheet of the present invention.
Fig. 9 is a use state diagram of the present invention.
In the figure: the steel wire rope conveying device comprises a guide rail 1, a
Detailed Description
As shown in fig. 1 ~ and fig. 9, a conveying device for sliding and butting pressure steel pipes comprises a guide rail 1, a
In a preferred scheme, the guide rail 1 comprises a
In a preferred scheme, the
In a preferred scheme, the conveying
In a preferred embodiment, the anchoring
In a preferred scheme, an expansion slot is arranged on the
In a preferred embodiment, the releasing
In a preferred embodiment, the method for using the conveying device for the sliding butted pressure steel pipes comprises the following steps:
step 1, installing a guide rail, and sequentially installing a
step 4, connecting the conveying line, and connecting one end of the
step 5, installing a pressure steel pipe, hoisting the pressure steel pipe between two parallel
step 6, conveying the pressure steel pipe, and pushing the pressure steel pipe to the arc-shaped
step 7, slipping and butting, wherein the
in any step of step 8 and
When the conveying device and the butt joint method for the pressure steel pipes in the sliding butt joint mode are installed and used, the conveying
During the use,
During the use, the
When the pressure steel pipe pressure anchor is used, the anchoring rings 22 and the
During installation, the two anchor rings 22 corresponding to each other limit the moving range of one
In the use process, the
When the device is used, the brake mechanism of the
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
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