阅读说明：本技术 一种服装加工厂车间自动化除尘一体机及方法 (Automatic dust removal integrated machine and method for workshop of garment processing factory ) 是由 王本春 顾元帅 于 2019-10-17 设计创作，主要内容包括：本发明涉及一种服装加工厂车间自动化除尘一体机及方法,包括捕线装置、除尘装置和抽气装置,所述的捕线装置左端面上安装有除尘装置,除尘装置左端面上安装有抽气装置。本发明可以解决现有的服装加工厂车间自动化除尘一体机通常没有考虑到服装加工过程中产生的细小线头,细小线头漂浮在空气中通常随其他灰尘一起处理,不利于垃圾的分类回收处理,提高了后续处理的难度等现象,而且可以解决目前的服装加工厂车间自动化除尘一体机体形较大,对于小型车间适应性不高,并且采用湿式除尘时,污水易在设备内堆积,易导致设备损坏,降低使用寿命等问题。(The invention relates to an automatic dust removal integrated machine and method for a workshop of a garment processing factory. The automatic dust removal integrated machine can solve the problems that the existing automatic dust removal integrated machine for the workshop of the garment processing factory does not usually consider fine thread ends generated in the garment processing process, the fine thread ends float in the air and are usually treated along with other dust, the classified recovery treatment of garbage is not facilitated, the difficulty of subsequent treatment is improved, and the like, and the automatic dust removal integrated machine for the workshop of the garment processing factory has a large body shape and low adaptability to small workshops, and when wet dust removal is adopted, sewage is easy to accumulate in equipment, the equipment is easy to damage, the service life is shortened, and the like.)

1. The utility model provides an automatic dust removal all-in-one in clothing processing factory workshop, is including catching line device (1), dust collector (2) and air exhaust device (3), its characterized in that: a dust removal device (2) is arranged on the left end face of the wire capturing device (1), and an air extraction device (3) is arranged on the left end face of the dust removal device (2); wherein:

the line catching device (1) comprises a gas collecting hood (11), an air inlet pipe (12), an air inlet (13), a line catching frame (14), an electric rotating roller (15), a line catching layer (16) and a line catching mechanism (17), the wire catching frame is characterized in that air inlets (13) are symmetrically arranged on the upper end surface and the lower end surface of the wire catching frame (14), an air inlet pipe (12) is arranged on the outer end surface of the air inlet pipe (13), the section of the air inlet pipe (12) is of a trapezoid structure, a gas collecting hood (11) is arranged on the outer end surface of the air inlet pipe (12), the gas collecting hood (11) is of a lifting plastic hose structure, the section of the wire catching frame (14) is of a reversed-square structure, electric rotating rollers (15) are symmetrically and uniformly arranged in the wire catching frame (14), a wire catching layer (16) is arranged on the electric rotating rollers (15), the wire catching layer (16) is of a barbed structure, a wire collecting mechanism (17) is arranged on the outer side of the electric rotating;

the dust removing device (2) comprises a water pump (21), a steering joint (22), a sprayer (23), a dust removing frame (24), a cleaning mechanism (25), a sewage through groove (26), a sewage frame (27), a buckling mechanism (28) and a water collecting frame (29), a dust removal frame (24) is mounted on the left end face of the wire capturing frame (14), the dust removal frame (24) is of a U-shaped structure, a water pump (21) is mounted on the upper end face of the dust removal frame (24), a steering joint (22) is mounted on a water outlet pipe of the water pump (21), a sprayer (23) is mounted on a port of the water outlet pipe of the water pump (21), a cleaning mechanism (25) is mounted on the lower end face of the inner portion of the dust removal frame (24), a sewage through groove (26) is formed in the left side of the cleaning mechanism (25), a sewage frame (27) is mounted on the lower end face of the dust removal frame (24), buckle mechanisms (28) are symmetrically mounted in the sewage frame (27), and;

air exhaust device (3) including air extractor (31), air extraction frame (32), backup pad (33), air outlet (34) and bolt groove (35), dust removal frame (24) left end face on install air extraction frame (32), install air extractor (31) in air extraction frame (32), install air outlet (34) on air extractor (31) outlet pipe port, air outlet (34) cross-section is the triangle-shaped structure, install backup pad (33) on air extraction frame (32) left end face, the symmetry evenly is provided with bolt groove (35) on backup pad (33).

2. The automated dedusting all-in-one machine for the garment processing plant workshop as recited in claim 1, wherein: line concentration mechanism (17) include electronic roller (171), line concentration claw (172), air gun (173), line concentration frame (174) and line concentration frame (175), line concentration frame (14) on the symmetry evenly install line concentration frame (175), inboard symmetry is installed electronic roller (171) on line concentration frame (175), evenly installs line concentration claw (172) along its circumference on electronic roller (171), air gun (173) are installed to line concentration frame (175) middle part symmetry, line concentration frame (174) are installed to line concentration frame (175) downside.

3. The automated dedusting all-in-one machine for the garment processing plant workshop as recited in claim 1, wherein: the cleaning mechanism (25) comprises an electric sliding block (251), a sliding rod (252) and a cleaning rod (253), the sliding rod (252) is installed on the lower end face of the inner portion of the dust removing frame (24), the electric sliding block (251) is installed on the sliding rod (252), and the cleaning rod (313) is installed on the electric sliding block (251).

4. The automated dedusting all-in-one machine for the garment processing plant workshop as recited in claim 1, wherein: buckle mechanism (28) including movable block (281), spring lever (282), fixture block (283), fixed block (284), lead screw (285) and carousel (286), sewage frame (27) on the symmetry install spring lever (282), install fixture block (283) on spring lever (282) movable end, lead screw (285) are installed to spring lever (282) downside, lead screw (285) are connected with sewage frame (27) through lead screw complex mode, install carousel (286) on lead screw (285) outside terminal surface, install fixed block (284) on lead screw (285) medial surface, movable block (281) are installed to frame (29) outside symmetry, movable block (281) and fixture block (283) cross-section semicircular structure.

5. The automated dedusting all-in-one machine for the garment processing plant workshop as recited in claim 1, wherein: and a protective steel wire mesh (111) is arranged at the inlet of the gas collecting hood (11).

6. The automatic dust removing all-in-one machine for the clothing processing plant workshop as claimed in claim 3, wherein: the section of the cleaning rod (313) is in a trapezoidal structure.

7. The automated dedusting all-in-one machine for the garment processing plant workshop as recited in any one of claims 1 to 6, wherein: the use method of the automatic dust removal all-in-one machine comprises the following steps:

s1, fixing the device on the wall of a workshop through bolt holes on the supporting plate (33) by using bolts;

s2, manually adjusting the direction of the gas-collecting hood (11) to make the gas-collecting hood (11) align to the area needing purification treatment;

s4, starting the air extractor (31), enabling air flow to enter the line catching device (1) through the air inlet (13), catching fine line heads in the air through the line catching layer (16), rolling down the fine line heads on the line catching layer (16) through the line collecting claw (172) to achieve the purpose of cleaning the line catching layer (16), blowing the fine line heads to the line collecting frame (174) through the air gun (173), and achieving the purpose of concentrated processing of the collected line heads;

s5, a water pump (21) is started, water flow is changed into water mist through a sprayer (23), the water mist removes dust in the air, a cleaning rod (313) is driven through an electric sliding block (311), sewage is swept into a water collecting frame (29) through a sewage through groove (26), when the water quantity of the water collecting frame (29) reaches a certain level, a clamping block (283) is pressed back by a movable block (281), the movable block (281) moves to a fixed block (284), at the moment, a rotary disc (286) is manually rotated, the fixed block (284) is driven through a lead screw (285), and the water collecting frame (29) is taken out for cleaning.

Technical Field

The invention relates to the field of workshop dust removal devices, in particular to an automatic workshop dust removal integrated machine for a garment processing factory.

Background

Some production workshops generate a large amount of dust in the production process, so that the environment is polluted, and the health of field personnel is damaged, so that most of the existing production workshops are provided with dust removal devices.

The workshop dust removal means that the workshop environment problem is effectively solved by using corresponding dust removal equipment, workers in the workshop are provided with a comfortable environment, and the aim of improving the working efficiency is fulfilled.

At present, the automatic dust removal all-in-one machine for the workshop of the existing clothing processing factory has the following defects: 1. the existing automatic dust removal integrated machine for the workshop of the garment processing factory does not usually consider fine thread ends generated in the garment processing process, the fine thread ends float in the air and are usually treated along with other dust, the classification and recovery treatment of garbage are not facilitated, and the difficulty of subsequent treatment is improved; 2. the automatic dust removal all-in-one in clothing processing factory workshop at present is bodily form great, and is not high to small-size workshop adaptability to when adopting wet dedusting, sewage easily piles up in the equipment, easily leads to equipment to damage, reduction life.

Disclosure of Invention

Technical problem to be solved

The automatic dust removal integrated machine can solve the problems that the existing automatic dust removal integrated machine for the workshop of the garment processing factory does not usually consider fine thread ends generated in the garment processing process, the fine thread ends float in the air and are usually treated along with other dust, the classified recovery treatment of garbage is not facilitated, the difficulty of subsequent treatment is improved, and the like, and the automatic dust removal integrated machine for the workshop of the garment processing factory has a large body shape and low adaptability to small workshops, and when wet dust removal is adopted, sewage is easy to accumulate in equipment, the equipment is easy to damage, the service life is shortened, and the like.

(II) technical scheme

In order to achieve the purpose, the invention adopts the following technical scheme that the automatic dust removing all-in-one machine for the workshop of the garment processing factory comprises a wire capturing device, a dust removing device and an air extracting device, wherein the dust removing device is installed on the left end face of the wire capturing device, and the air extracting device is installed on the left end face of the dust removing device.

Air exhaust device include air extractor, take out gas frame, backup pad, air outlet and bolt groove, the dust removal frame left end face on install the frame of taking out gas, install the air extractor in the frame of taking out gas, install the air outlet on the air extractor air outlet pipe port, the air outlet cross-section is the triangle-shaped structure, install the backup pad on the frame left end face of taking out gas, the symmetry evenly is provided with the bolt groove in the backup pad, during operation specifically, utilizes the bolt to be fixed in the device on the workshop wall through the bolt hole in the backup pad.

The device comprises a gas collecting hood, an air inlet pipe, an air inlet, a wire collecting frame, an electric rotating roller, a wire collecting layer and a wire collecting mechanism, wherein the air inlet is symmetrically arranged on the upper end surface and the lower end surface of the wire collecting frame, the air inlet pipe is arranged on the outer end surface of the air inlet pipe, the cross section of the air inlet pipe is of a trapezoidal structure, the gas collecting hood is of a telescopic plastic hose structure, the cross section of the wire collecting frame is of a reversed-square structure, the electric rotating roller is symmetrically and uniformly arranged in the wire collecting frame, the wire collecting layer is arranged on the electric rotating roller, the wire collecting layer is of a barbed structure, the wire collecting mechanism is arranged on the outer side of the electric rotating roller and is connected with the wire collecting frame in a fixed mode, during specific work, the direction of the gas collecting hood is manually adjusted to enable the gas collecting hood to be aligned to a region needing purification treatment, an air extractor is started, the, and cleaning the wire catching layer through a wire collecting mechanism.

The dust removal device comprises a water pump, a steering joint, a sprayer, a dust removal frame, a cleaning mechanism, a sewage through groove, a sewage frame, a buckling mechanism and a water collecting frame, wherein the dust removal frame is installed on the left end face of the wire capturing frame and is of a U-shaped structure, the water pump is installed on the upper end face of the dust removal frame, the steering joint is installed on a water outlet pipe of the water pump, the sprayer is installed on a port of a water outlet pipe of the water pump, the cleaning mechanism is installed on the lower end face of the inside of the dust removal frame, the sewage through groove is formed in the left side of the cleaning mechanism, the sewage frame is installed on the lower end face of the dust removal frame, the buckling mechanisms are symmetrically installed in the sewage frame, the water collecting frame is installed on the buckling mechanisms, when the water collecting frame reaches a certain water level, the water flow is changed into water mist through the sprayer, dust in the air, through buckle mechanism auto-eject catchment frame, the manual work is taken out the clearance with catchment frame.

As a preferred technical scheme of the invention: the line concentration mechanism include electronic roller, line concentration claw, air gun, line concentration frame and line concentration frame, line concentration frame on evenly install the line concentration frame symmetrically, the inboard symmetry is installed electronic roller on the line concentration frame, evenly install the line concentration claw along its circumference on the electronic roller, the air gun is installed to line concentration frame middle part symmetry, the line concentration frame is installed to line concentration frame downside, during operation specifically, the tiny thread end on the line concentration layer is rolled up down through the line concentration claw, reaches the purpose of clearance line concentration layer, recycle air gun and blow tiny thread end to the line concentration frame, reach the purpose of collecting the concentrated processing of thread end.

As a preferred technical scheme of the invention: cleaning the mechanism and including electronic slider, slide bar and cleaning rod, the dust removal frame inside under on the terminal surface install the slide bar, install electronic slider on the slide bar, install the cleaning rod on the electronic slider, during specific work, drive the cleaning rod through electronic slider, with sewage through the groove sweep the frame that catchments in.

As a preferred technical scheme of the invention: buckle mechanism include movable block, spring beam, fixture block, fixed block, lead screw and carousel, the sewage frame on the symmetry install the spring beam, install the fixture block on the spring beam activity is served, the lead screw is installed to the spring beam downside, the lead screw passes through lead screw complex mode and is connected with the sewage frame, install the carousel on the lead screw outside terminal surface, install the fixed block on the lead screw medial surface, the movable block is installed to frame outside symmetry of catchmenting, movable block and fixture block cross-section are semi-circular structure, concrete during operation, when catchmenting the frame water yield and reaching a level, the movable block presses back the fixture block, the movable block removes to fixed block department, at this moment, rotate the carousel through the manual work, drive the fixed block through the lead screw, the frame that catchments takes out the clearance.

As a preferred technical scheme of the invention: and a protective steel wire mesh is arranged at the inlet of the gas-collecting hood.

As a preferred technical scheme of the invention: the cross section of the cleaning rod is in a trapezoidal structure.

As a preferred technical scheme of the invention: the automatic dust removal all-in-one machine for the workshop of the garment processing factory comprises the following steps of:

s1, fixing the device on the wall of a workshop through bolt holes on the supporting plate by using bolts;

s2, manually adjusting the direction of the gas-collecting hood to make the gas-collecting hood aim at the area needing purification treatment;

s4, starting an air extractor, enabling air flow to enter the line catching device through an air inlet, catching fine thread ends in the air through the line catching layer, winding down the fine thread ends on the line catching layer through a thread collecting claw to achieve the purpose of cleaning the line catching layer, blowing the fine thread ends to a thread collecting frame by using an air gun to achieve the purpose of concentrated processing of the collected thread ends;

and S5, starting the water pump, changing water flow into water mist through the sprayer, removing dust in the air through the water mist, driving the cleaning rod through the electric slide block, cleaning sewage into the water collection frame through the sewage through groove, pressing the clamping block back through the movable block when the water quantity of the water collection frame reaches a certain level, moving the movable block to the fixed block, and taking out the water collection frame for cleaning through manually rotating the turntable and driving the fixed block through the lead screw.

(III) advantageous effects

1. According to the automatic dust removal integrated machine for the workshop of the garment processing factory, the fine thread ends in the air are captured by the thread capturing layer through the thread capturing device, the fine thread ends on the thread capturing layer are wound down through the thread collecting claw, the purpose of cleaning the thread capturing layer is achieved, the fine thread ends are blown to the thread collecting frame through the air gun, the purpose of collecting and intensively treating the thread ends is achieved, the thread ends and dust are collected in a classified mode, garbage is favorably classified and recovered, and the difficulty of subsequent treatment is reduced.

2. According to the automatic dust removal integrated machine for the workshop of the garment processing factory, the electric slide block drives the cleaning rod to sweep sewage into the water collection frame through the sewage through groove, so that the sewage is not easy to accumulate in equipment, the damage rate of the equipment is reduced, the service life is prolonged, meanwhile, the device is small in size, the device is fixed on the wall of the workshop through the bolt holes in the supporting plate by using bolts, and the adaptability to small workshops is high.

3. The automatic dust removal integrated machine for the workshop of the garment processing factory adopts a wet dust removal mode, and when the water quantity of the water collection frame reaches a certain level, the water collection frame is automatically popped out through the buckling mechanism, so that cleaning prompt can be performed, and potential safety hazards in use can be eliminated.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of the wire trap of the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 2 of the present invention;

FIG. 4 is a cross-sectional view of the cleaning mechanism of the present invention;

FIG. 5 is a cross-sectional view of the snapping mechanism of the present invention;

fig. 6 is a cross-sectional view of the sweeping rod of the present invention.

Detailed Description

The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.

As shown in fig. 1 to 6, the automatic dust removing integrated machine for the workshop of the garment processing factory comprises a line catching device 1, a dust removing device 2 and an air extracting device 3, wherein the dust removing device 2 is installed on the left end face of the line catching device 1, and the air extracting device 3 is installed on the left end face of the dust removing device 2.

Air exhaust device 3 include aspirator 31, air exhaust frame 32, backup pad 33, air outlet 34 and bolt groove 35, dust removal frame 24 left end face on install air exhaust frame 32, install aspirator 31 in the air exhaust frame 32, install air outlet 34 on the air outlet pipe port of aspirator 31, air outlet 34 cross-section is the triangle-shaped structure, install backup pad 33 on the air exhaust frame 32 left end face, the symmetry evenly is provided with bolt groove 35 on the backup pad 33, during operation specifically, utilize the bolt to be fixed in the device on the workshop wall through the bolt hole on the backup pad 33.

The device 1 comprises a gas collecting hood 11, an air inlet pipe 12, an air inlet 13, a wire collecting frame 14, an electric rotating roller 15, a wire collecting layer 16 and a wire collecting mechanism 17, wherein the air inlet 13 is symmetrically arranged on the upper end surface and the lower end surface of the wire collecting frame 14, the air inlet pipe 12 is arranged on the outer end surface of the air inlet 13, the cross section of the air inlet pipe 12 is in a trapezoid structure, the gas collecting hood 11 is arranged on the outer end surface of the air inlet pipe 12, the gas collecting hood 11 is in a telescopic plastic hose structure, a protective steel wire mesh 111 is arranged at the inlet of the gas collecting hood 11, the cross section of the wire collecting frame 14 is in a reversed-character-shaped structure, the electric rotating roller 15 is symmetrically and uniformly arranged in the wire collecting frame 14, the wire collecting layer 16 is arranged on the electric rotating roller 15, the wire collecting layer 16 is in a barbed structure, the wire collecting mechanism 17 is arranged on the outer side of the electric rotating roller, the air extractor 31 is started, the flow enters the line catching device 1 through the air inlet 13, the line catching layer 16 is driven through the electric rotating roller 15, fine line heads in the air are caught through the line catching layer 16, and the line catching layer 16 is cleaned through the line collecting mechanism 17.

The dust removing device 2 comprises a water pump 21, a steering joint 22, a sprayer 23, a dust removing frame 24, a cleaning mechanism 25, a sewage through groove 26, a sewage frame 27, a buckling mechanism 28 and a water collecting frame 29, wherein the left end surface of the wire catching frame 14 is provided with the dust removing frame 24, the dust removing frame 24 is in a U-shaped structure, the upper end surface of the dust removing frame 24 is provided with the water pump 21, the water outlet pipe of the water pump 21 is provided with the steering joint 22, the port of the water outlet pipe of the water pump 21 is provided with the sprayer 23, the lower end surface inside the dust removing frame 24 is provided with the cleaning mechanism 25, the left side of the cleaning mechanism 25 is provided with the sewage through groove 26, the lower end surface of the dust removing frame 24 is provided with the sewage frame 27, the buckling mechanisms 28 are symmetrically arranged in the sewage frame 27, the water collecting frame 29 is arranged on the buckling mechanisms 28, when the water collecting frame 29 is started during specific work, water flow is changed into water mist through, when the water amount of the water collection frame 29 reaches a certain level, the water collection frame 29 is automatically popped out through the buckling mechanism 28, and the water collection frame 29 is manually taken out for cleaning.

The line concentration mechanism 17 include electronic roller 171, line concentration claw 172, air gun 173, line concentration frame 174 and line concentration frame 175, line concentration frame 14 on the symmetry evenly install line concentration frame 175, inboard symmetry is installed electronic roller 171 on the line concentration frame 175, evenly install line concentration claw 172 along its circumference on the electronic roller 171, air gun 173 is installed to line concentration frame 175 middle part symmetry, line concentration frame 174 is installed to line concentration frame 175 downside, during specific work, the tiny thread end on line concentration layer 16 is rolled up down through line concentration claw 172, reaches the purpose of clearance line concentration layer 16, utilizes air gun 173 to blow tiny thread end to line concentration frame 174 again, reaches the purpose of line concentration processing of collection end.

The cleaning mechanism 25 comprises an electric sliding block 251, a sliding rod 252 and a cleaning rod 253, the sliding rod 252 is mounted on the lower end face of the inner portion of the dust removing frame 24, the electric sliding block 251 is mounted on the sliding rod 252, the cleaning rod 253 is mounted on the electric sliding block 251, the cross section of the cleaning rod 253 is of a trapezoidal structure, and when the cleaning mechanism works specifically, the cleaning rod 253 is driven by the electric sliding block 251 to sweep sewage into the water collecting frame 29 through the sewage through groove 26.

The buckling mechanism 28 comprises a movable block 281, a spring rod 282, a fixture block 283, a fixed block 284, a screw rod 285 and a rotary disc 286, the sewage rack 27 is symmetrically provided with the spring rod 282, the movable end of the spring rod 282 is provided with the fixture block 283, the lower side of the spring rod 282 is provided with the screw rod 285, the screw rod 285 is connected with the sewage rack 27 in a screw rod matching mode, the outer end face of the screw rod 285 is provided with the rotary disc 286, the inner end face of the screw rod 285 is provided with the fixed block 284, the outer side of the water collecting frame 29 is symmetrically provided with the movable block 281, the sections of the movable block 281 and the fixture block 283 are semicircular, in specific work, when the water quantity of the water collecting frame 29 reaches a certain level, the movable block 281 presses the fixture block 283 back, the movable block 281 moves to the fixed block 284, at the moment, the rotary disc 286 is manually rotated, the.

In addition, the invention also provides a use method of the automatic dust removal all-in-one machine for the workshop of the garment processing factory, which comprises the following steps:

s1, fixing the device on the wall of a workshop through bolt holes on the supporting plate 33 by using bolts;

s2, manually adjusting the direction of the gas-collecting hood 11 to make the gas-collecting hood 11 aim at the area needing purification treatment;

s4, starting the air extractor 31, enabling air flow to enter the line catching device 1 through the air inlet 13, catching fine thread ends in the air through the line catching layer 16, then winding the fine thread ends on the line catching layer 16 down through the line collecting claw 172 to achieve the purpose of cleaning the line catching layer 16, and blowing the fine thread ends to the line collecting frame 174 by using the air gun 173 to achieve the purpose of concentrated processing of the collected thread ends;

s5, the water pump 21 is started, water flow is changed into water mist through the sprayer 23, the water mist removes dust in the air, the electric slide block 251 drives the cleaning rod 253 to sweep sewage into the water collecting frame 29 through the sewage through groove 26, when the water quantity of the water collecting frame 29 reaches a certain level, the movable block 281 presses the fixture block 283 back, the movable block 281 moves to the fixed block 284, at the moment, the rotary disc 286 is manually rotated, the fixed block 284 is driven through the lead screw 285, and the water collecting frame 29 is taken out and cleaned.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.