阅读说明：本技术 一种检测钢铁异型件的磁粉探伤荧光成像装置 (Magnetic powder inspection fluorescence imaging device for detecting steel profiled parts ) 是由 方志宏 夏勇 王�琦 于 2018-05-30 设计创作，主要内容包括：本发明公开一种检测钢铁异型件的磁粉探伤荧光成像装置,包括：集成相机组件和外置大功率紫外光源。集成相机组件包括相机、相机前的电动镜头、以及电动镜头前的紫外反光荧光滤光片。外置紫外光源通过光纤将紫外光传输至集成相机组件。紫外反光荧光滤光片设置为与镜头光轴成45°。紫外光照射到紫外反光荧光滤光片上,经反射沿镜头光轴方向照射被测对象。被测对象上磁粉在紫外光照射下激发产生荧光,荧光进入镜头和相机,实现荧光成像。本发明解决了针对异型工件无法实现紫外光照明与成像的难题。利用大型光源光纤化小型化避免针对小型、异型钢材磁粉探伤成像时光源与相机观察位置不一致性造成的检测盲区,消除相机与光源之间的视差。(The invention discloses a magnetic powder inspection fluorescence imaging device for detecting steel profiled parts, which comprises: the device comprises an integrated camera component and an external high-power ultraviolet light source. The integrated camera assembly comprises a camera, an electric lens in front of the camera, and an ultraviolet reflecting fluorescent filter in front of the electric lens. The external ultraviolet light source transmits ultraviolet light to the integrated camera assembly through an optical fiber. The ultraviolet reflecting fluorescent filter is arranged to form an angle of 45 degrees with the optical axis of the lens. The ultraviolet light irradiates on the ultraviolet reflecting fluorescent filter and irradiates on the measured object along the optical axis direction of the lens after being reflected. The magnetic powder on the object to be tested is excited under the irradiation of ultraviolet light to generate fluorescence, and the fluorescence enters the lens and the camera to realize fluorescence imaging. The invention solves the problem that the special-shaped workpiece can not realize ultraviolet illumination and imaging. The optical fiber miniaturization of the large-scale light source is utilized to avoid a detection blind area caused by the inconsistency of the observation positions of the light source and the camera when the magnetic powder inspection imaging of small-scale and special-shaped steel is carried out, and the parallax between the camera and the light source is eliminated.)

1. a magnetic particle inspection fluorescence imaging device for detecting steel profiled parts is characterized by comprising: integrated camera subassembly and external high-power ultraviolet source, wherein:

The integrated camera assembly comprises a camera, an electric lens arranged in front of the camera, and an ultraviolet reflective fluorescent filter arranged in front of the electric lens;

The external high-power ultraviolet light source transmits ultraviolet light to the integrated camera component through an optical fiber;

the ultraviolet reflection fluorescent filter is arranged to form an angle of 45 degrees with the optical axis of the lens, ultraviolet light generated by an external high-power light source irradiates the ultraviolet reflection fluorescent filter, ultraviolet light reflected by the ultraviolet reflection fluorescent filter irradiates a measured object along the direction of the optical axis of the lens, magnetic powder on the measured object is excited to generate fluorescence under the irradiation of the ultraviolet light, and the fluorescence enters the lens and the camera of the integrated camera assembly through the ultraviolet reflection fluorescent filter to realize fluorescence imaging.

2. A fluorescent imaging apparatus for magnetic particle inspection for inspecting steel and iron profiled parts as set forth in claim 1, wherein: the camera is a high sensitivity camera.

3. A fluorescent imaging apparatus for magnetic particle inspection for inspecting steel and iron profiled parts as set forth in claim 1, wherein: the external high-power ultraviolet light source is provided with an output optical fiber interface; the ultraviolet reflecting fluorescent filter of the integrated camera component is provided with an input optical fiber interface; the optical fiber is respectively connected with the output optical fiber interface and the input optical fiber interface.

4. A magnetic particle inspection fluorescence imaging apparatus for inspecting a steel profile according to claim 1 or 3, wherein: the optical fiber is a high-power optical fiber.

5. A fluorescent imaging apparatus for magnetic particle inspection for inspecting steel and iron profiled parts as set forth in claim 1, wherein: the high-power ultraviolet light source is a continuous light source or a pulse light source.

6. A fluorescent imaging apparatus for magnetic particle inspection for inspecting steel and iron profiled parts as set forth in claim 1, wherein: the integrated camera assembly further includes a camera holder, the camera being secured to the camera holder.

7. A fluorescent imaging apparatus for magnetic particle inspection for inspecting steel and iron profiled parts as set forth in claim 1, wherein: the integrated camera assembly further comprises a light source assembly arranged on the integrated camera assembly shell, and the light source assembly comprises a lens hole arranged at the center of the shell and a light source arranged around the lens hole.

8. A magnetic particle inspection fluorescence imaging apparatus for inspecting a steel profile according to claim 7, wherein: the light source is an LED light source.

Technical Field

The invention relates to the field of magnetic particle fluorescent inspection detection, in particular to a magnetic particle fluorescent inspection imaging device for detecting small steel profiled parts.

Background

In the industrial production process, magnetic powder fluorescence inspection is an important quality inspection process. The traditional inspection method is that an artificial method is used, a magnetic field is applied to a tested part such as a steel pipe in a dark room, then magnetic suspension is sprayed, if the tested part has surface or shallow surface defects (cracks, pores, non-metallic inclusions and the like), air or non-metallic materials are contained in the tested part, the magnetic conductivity of the tested part is far smaller than that of a workpiece, so that magnetic resistance changes, a leakage magnetic field is generated on the corresponding defect part on the surface or the near surface of the steel pipe, a small magnetic level is formed, more fluorescent magnetic powder can be accumulated on the magnetic powder, and then an ultraviolet lamp is used for irradiating the magnetic powder, so that the magnetic. Through the enhancement, the magnetic powder that piles up more is just shown, through the defect image that operating personnel naked eye probably sees at last, detects tiny surface defect.

The method has the advantages that the labor intensity is high, operators keep concentrating for a long time in a dark environment, the spirit and eyes are easy to fatigue, the inspection effect is poor, no scientific image data is reserved in the inspection process, and the method is very unfavorable for quality analysis and responsibility confirmation after the fact.

for the internal defects of small-sized steel profiled parts, manual observation is more difficult, such as small-caliber seamless steel pipes, pipe joints and other steel parts. On-site operation and management personnel always expect to adopt an image informatization device to acquire scientific magnetic particle inspection image data.

However, the fluorescence of the magnetic powder is very weak, the key position of a tested part is generally a foreign component, and an image is collected in high-speed rotation, so that a stable and reliable fluorescence image is not easy to collect.

Therefore, the development of a device for obtaining the magnetic powder inspection fluorescent image of the special-shaped steel piece is urgently needed, which solves the problem of difficult and stable imaging.

Because the online magnetic powder inspection operation of small-sized, deep-hole type and irregular steel workpieces is difficult, ultraviolet lamp light is difficult to irradiate the inner surface or abnormal positions of the workpiece to be detected, and simultaneously, the camera is difficult to observe defect magnetic marks at the inner positions because the ultraviolet light source and the camera conflict with each other. Therefore, a compact magnetic particle inspection fluorescence imaging detection device is needed.

Disclosure of Invention

The invention aims to provide a high-integration magnetic powder inspection fluorescence imaging device and a compact magnetic powder inspection fluorescence imaging detection device for detecting a special-shaped object. An ultraviolet light source, a visible light source, a large-aperture adjustable lens, a high-sensitivity camera and a controller are integrated into one imaging detection device. The parallax between the ultraviolet light and the visible light illuminating light and the optical imaging system is very small, and the workpiece to be detected can be well irradiated and imaged.

The invention uses the novel small-size light source technology to replace a large-size ultraviolet light source, and realizes a highly integrated compact design. The light source and the camera are integrated, the parallax between the ultraviolet light source and the camera is reduced, and the magnetic powder flaw detection imaging effect of the abnormal, small and irregular-shaped detection object is far superior to that of the traditional method.

The invention also utilizes the synchronous signal to expand external light sources, including visible light sources and ultraviolet light sources, to supplement light properly from the side surface, thereby further improving the imaging effect.

In order to achieve the purpose, the invention adopts the following technical scheme:

A magnetic particle inspection fluorescence imaging device for detecting steel profiled parts comprises: the device comprises an integrated camera component and an external high-power ultraviolet light source. Wherein: the integrated camera assembly comprises a camera, an electric lens arranged in front of the camera, and an ultraviolet reflecting fluorescent filter arranged in front of the electric lens. The external high-power ultraviolet light source transmits ultraviolet light to the integrated camera component through the optical fiber. The ultraviolet reflecting fluorescent filter is arranged to form an angle of 45 degrees with the optical axis of the lens. Ultraviolet light generated by an external high-power light source irradiates on the ultraviolet reflecting fluorescent filter, the ultraviolet light reflected by the ultraviolet reflecting fluorescent filter irradiates on a measured object along the direction of the optical axis of the lens, magnetic powder on the measured object is excited under the irradiation of the ultraviolet light to generate fluorescence, and the fluorescence enters the lens and the camera of the integrated camera component through the ultraviolet reflecting fluorescent filter to realize fluorescence imaging.

preferably, the camera is a high sensitivity camera.

the external high-power ultraviolet light source is provided with an output optical fiber interface, and the ultraviolet reflecting fluorescent filter of the integrated camera component is provided with an input optical fiber interface; the optical fiber is respectively connected with the output optical fiber interface and the input optical fiber interface.

The optical fiber is a high-power optical fiber.

The high-power ultraviolet light source is a continuous light source or a pulse light source.

The integrated camera assembly further includes a camera holder, the camera being secured to the camera holder.

The integrated camera assembly further comprises a light source assembly arranged on the integrated camera assembly shell, and the light source assembly comprises a lens hole arranged at the center of the shell and a light source arranged around the lens hole.

The light source is an LED light source.

The device of the invention has the following advantages:

in the magnetic powder flaw detection process, the invention adopts an integrated light source and an imaging device to realize safe and efficient magnetic powder flaw detection fluorescence imaging detection.

The invention solves the problem that the special-shaped workpiece cannot realize ultraviolet illumination and imaging. The miniaturization of a large-scale light source is utilized to realize the miniaturization of a key component camera assembly for magnetic powder inspection fluorescence imaging detection imaging. Through miniaturization, the inconsistency of an ultraviolet illumination light source and a camera observation position during imaging of small and special-shaped steel magnetic particle inspection is avoided, a detection blind area is avoided, the magnetic particle inspection detection effect is improved, and the parallax between the camera and the light source is completely eliminated.

Drawings

Other features, objects and advantages of the present invention will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, with reference to the accompanying drawings.

FIG. 1 is a block diagram of a magnetic particle inspection fluoroscopic imaging inspection system for profiled objects;

FIG. 2 is a block diagram of an integrated camera assembly of the magnetic particle inspection fluorescence imaging inspection system;

FIG. 3 is a schematic view of a light source assembly of the magnetic particle inspection fluorescence imaging detection system;

FIG. 4 is a block diagram of a bifurcated fiber optic ultraviolet illumination camera assembly of a magnetic particle inspection fluorescence imaging detection system;

FIG. 5 is a block diagram of a coaxial fiber optic ultraviolet illumination camera assembly of the magnetic particle inspection fluorescence imaging detection system;

FIG. 6 is a light path principle of the magnetic particle inspection imaging detection system;

Fig. 7 is a wavelength characteristic of the ultraviolet reflective fluorescence filter.

Detailed Description

The technical scheme of the invention is specifically explained in the following with the accompanying drawings of the specification.

The detailed features and advantages of the present invention are described in detail in the detailed description which follows, and will be sufficient for anyone skilled in the art to understand the technical content of the present invention and to implement the present invention, and the related objects and advantages of the present invention will be easily understood by those skilled in the art from the description, claims and drawings disclosed in the present specification.

The basic principle of the magnetic powder inspection fluorescence imaging detection is as follows:

The magnetic object to be measured is magnetized under the action of an external magnetic field, and simultaneously, magnetic suspension is sprayed on the magnetic object to be measured, and ultraviolet light is irradiated on the magnetic object. If the surface or the shallow surface of the detected magnetic object has defects, magnetic leakage is formed on the surface above the defects, magnetic powder is gathered, and the magnetic powder excites fluorescence under the irradiation of ultraviolet light. Defects can be inspected by the naked eye or by an imaging system.

FIG. 1 shows a block diagram of a magnetic particle inspection fluorescence imaging inspection system for a profiled object. When the fluorescent imaging device for magnetic particle inspection of small and special-shaped steel parts is used for magnetic particle inspection of steel parts, a certain detection blind area can be caused by collision between an ultraviolet illumination light source and a camera imaging device. As shown in fig. 1, if the distance between the camera and the light source, especially the distance between the camera and the ultraviolet light source, is relatively long, blind areas are easily formed at irregular positions of the measured object, or fluorescence cannot be excited, or observation cannot be performed.

If the parallax among the ultraviolet light source, the camera and the object to be detected is large, blind areas are easily caused, and defects cannot be detected.

In order to reduce the blind area, it is necessary to integrate the light source and the camera as much as possible to reduce the parallax between the light source and the camera.

The patent application adopts different technical schemes aiming at different application backgrounds.

FIG. 2 is an integrated camera assembly of a magnetic particle inspection fluorescence imaging inspection system according to an embodiment of the present invention. As shown in fig. 2, the integrated camera assembly includes a camera holder, a high-sensitivity camera mounted on the camera holder, a lens mounted in front of the camera, a fluorescence filter disposed in front of the lens, a light source assembly disposed on a housing of the integrated camera assembly, and a light source controller.

FIG. 3 is a structure of a light source assembly of the magnetic particle inspection fluorescence imaging detection system. As shown in fig. 3, the light source assembly disposed on the integrated camera assembly housing includes a lens hole and a plurality of visible light sources and ultraviolet light sources annularly disposed around the lens hole. The lens hole of the light source component corresponds to an adjustable lens in the integrated camera component.

According to the above-mentioned embodiments of the present invention, a compact integrated camera assembly for a magnetic particle inspection fluorescence imaging apparatus for inspecting small steel profiled parts, as shown in fig. 2 and 3, in the integrated camera assembly, a light source assembly includes a plurality of LEDs annularly arranged around a lens hole disposed on a housing of the integrated camera assembly, and the plurality of LEDs include an ultraviolet LED and a visible LED. Wherein, at least 3 ultraviolet LEDs and at least 3 visible LEDs are respectively arranged. These uv and visible LED sources are arranged around the lens aperture and positioned as close as possible between each LED and the lens, thereby greatly reducing parallax. The ultraviolet LED is used as an ultraviolet illumination light source during magnetic powder inspection to excite fluorescence of magnetic powder, so that defect detection is realized. The visible light LED is used as auxiliary illumination for detecting the false defect. Since the size of the LED is very small, the size of the entire integrated camera assembly is also very small.

The LED uv source is relatively low in intensity but very small in volume. When the requirement on the ultraviolet light intensity is not high, the compact integrated camera component adopting the ultraviolet LED technology can be adopted.

For applications where the intensity requirements of ultraviolet light are high, LEDs cannot provide sufficient illumination and compact integrated camera assemblies employing the above-described ultraviolet LED technology cannot meet the needs.

According to another embodiment of the invention, a fiber-optic ultraviolet illumination camera assembly of a magnetic particle inspection fluorescence imaging detection system for small-sized steel profiled part detection is provided. The system adopts an external high-power ultraviolet light source, and ultraviolet light of the external high-power ultraviolet light source is introduced into the optical fiber ultraviolet lighting camera component through optical fibers.

FIG. 4 is a bifurcated fiber-optic ultraviolet illumination camera assembly of a magnetic particle inspection fluorescence imaging inspection system.

as shown in fig. 4, the ultraviolet light generated by the external high-power ultraviolet light source is connected to the light source assembly of the bifurcated optical fiber ultraviolet illumination camera assembly through the optical fiber interfaces, the integrated camera assembly includes a plurality of optical fiber interfaces, and a plurality of bifurcated optical fiber branches are formed through the optical fiber interfaces. According to an embodiment of the present invention, more than 3 furcated optical fiber branches are formed. Ultraviolet light generated by an external high-power light source is transmitted to a light source component uniformly surrounding the periphery of the optical lens hole through a branched optical fiber, and is used for uniformly irradiating a measured object.

The external high-power ultraviolet light source can be a continuous light source or a pulse light source.

The power of the external ultraviolet light source is improved, so that the ultraviolet light intensity irradiating the tested object can be improved, and the requirement of magnetic powder fluorescence flaw detection is met.

FIG. 5 is a coaxial fiber optic ultraviolet illumination camera assembly of the magnetic particle inspection fluorescence imaging inspection system.

for specially shaped objects to be measured, it is necessary to completely eliminate the parallax between the camera and the light source. According to an embodiment of the invention, a coaxial ultraviolet illuminating camera assembly of a magnetic particle inspection fluorescence imaging detection system for detecting a special-shaped piece is provided. The camera assembly can completely eliminate parallax between the camera and the light source. As shown in fig. 5, the camera assembly includes an ultraviolet reflecting fluorescent filter installed in front of the lens at an angle of 45 ° to the optical axis of the lens. Ultraviolet light generated by an external high-power light source is transmitted to the light source component through the high-power optical fiber and the optical fiber, the ultraviolet light irradiates an ultraviolet reflecting fluorescent filter forming an angle of 45 degrees with the optical axis of the lens through an optical fiber interface, the ultraviolet light is reflected by the filter, and the reflected ultraviolet light irradiates a measured object along the direction of the main optical axis of the lens. The magnetic powder on the object to be tested is excited under the irradiation of ultraviolet light to generate fluorescence, the fluorescence in a scattering state enters the camera component, and when passing through the fluorescence filter, the fluorescence can penetrate through the filter and enter the lens and the camera to realize imaging due to the fact that the wavelength is longer.

Fig. 6 is a light path principle of the magnetic particle inspection imaging detection system.

In this way, this patent application can solve the blind area problem of small-size, abnormal shape measurand when magnetic particle inspection formation of image detects betterly, combines high-power illumination, realizes high-quality fluorescence formation of image to combine the supplementary detection of visible light, the supplementary magnetic particle fluorescence detection effect of judging, finally realize good magnetic particle inspection formation of image.

Fig. 7 illustrates wavelength characteristics of an ultraviolet reflective fluorescence filter for the coaxial fiber ultraviolet illumination camera assembly shown in fig. 6. As can be seen from the figure, the ultraviolet reflecting fluorescent filter has high reflectivity in an ultraviolet band and high transmissivity in a visible band.

The fluorescent imaging device for magnetic particle inspection of small-sized special-shaped steel parts can realize online magnetic particle inspection operation on small-sized, deep-hole-shaped and irregular steel workpieces, and can irradiate ultraviolet lamp light on the inner surface or abnormal positions of the workpieces to be detected, so that the fluorescent imaging detection of magnetic particle inspection can be effectively carried out, and the miniaturization is realized. The difficulty that the ultraviolet illumination light source is inconsistent with the observation position of a camera or cannot excite fluorescence or cannot be observed when small and special-shaped steel magnetic particle inspection imaging is solved through miniaturization. The detection blind area is avoided, the magnetic powder inspection detection effect of key parts of the inner surface is comprehensively improved, and the parallax between a light source and a camera is reduced.

the invention better solves the blind zone problem of small and special-shaped objects to be detected in magnetic particle inspection fluorescence imaging detection, realizes high-quality fluorescence imaging by combining high-power illumination, and assists in judging the magnetic particle fluorescence detection effect by combining visible light auxiliary detection, and finally realizes good magnetic particle inspection imaging.

Finally, it should be noted that while the present invention has been described with reference to the specific embodiments thereof, it should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be construed as limiting the present invention, and various equivalent changes and substitutions may be made therein without departing from the spirit of the present invention, and therefore, it is intended that all changes and modifications to the above embodiments within the spirit and scope of the present invention be covered by the appended claims.