阅读说明：本技术 一种高空绝缘子清洗装置 (high altitude insulator belt cleaning device ) 是由 李子修 彭雅星 张宇 于 2019-08-05 设计创作，主要内容包括：本发明属于绝缘子技术领域,尤其是一种高空绝缘子清洗装置,针对高空绝缘子清洗不方便的问题,现提出以下方案,包括固定在绝缘子外部的主体,所述主体的内部开设有第一空腔,所述主体在第一空腔处设有旋转体,旋转体的外部焊接有齿环,所述主体在第一空腔的内部处设有两个固定齿轮和两个传动齿轮,固定齿轮和传动齿轮均与所述齿环啮合,所述旋转体的一侧开设有第一凹槽。本发明通过齿环带动旋转体旋转,旋转体带动第一液压单元、第二液压单元和第三液压单元在绝缘子的表面旋转,清洁头将绝缘子的表面清理干净,同时第一液压单元、第二液压单元和第三液压单元不间断相互推动清洁头移动,使主体在绝缘子上移动,装置清洁所有绝缘子。(The invention belongs to the technical field of insulators, and particularly relates to a high-altitude insulator cleaning device, aiming at the problem of inconvenience in cleaning high-altitude insulators, the high-altitude insulator cleaning device comprises a main body fixed outside an insulator, wherein a first cavity is formed in the main body, a rotating body is arranged at the first cavity of the main body, a toothed ring is welded outside the rotating body, two fixed gears and two transmission gears are arranged in the main body at the inner part of the first cavity, the fixed gears and the transmission gears are meshed with the toothed ring, and a first groove is formed in one side of the rotating body. The cleaning device drives the rotating body to rotate through the gear ring, the rotating body drives the first hydraulic unit, the second hydraulic unit and the third hydraulic unit to rotate on the surface of the insulator, the cleaning head cleans the surface of the insulator, and meanwhile, the first hydraulic unit, the second hydraulic unit and the third hydraulic unit continuously push the cleaning head to move mutually, so that the main body moves on the insulator, and the cleaning device cleans all insulators.)

1. The utility model provides a high altitude insulator belt cleaning device, is including fixing main part (1) in insulator (6) outside, a serial communication port, first cavity has been seted up to the inside of main part (1), main part (1) is equipped with rotator (4) in first cavity department, and the outside of rotator (4) is equipped with ring gear (3), main part (1) is equipped with two fixed gear (2) and two drive gear (10) in the inside department of first cavity, fixed gear (2) and drive gear (10) all with ring gear (3) meshing, first recess has been seted up to one side of rotator (4), insulator (6) are in the inside of first recess, stock solution cavity (7) have been seted up to one side of rotator (4), are equipped with circular through-hole between stock solution cavity (7) and the first recess, rotator (4) all are equipped with first hydraulic unit (301) in the top of first recess and bottom inner wall department, Second hydraulic unit (302) and third hydraulic unit (303), the one end of first hydraulic unit (301), second hydraulic unit (302) and third hydraulic unit (303) all is equipped with cleaning head (9), and cleaning head (9) are in the surface of insulator (6), the bottom of main part (1) is equipped with drive mechanism.

2. The high-altitude insulator cleaning device according to claim 1, wherein three first through holes are formed in the top end and the bottom end of the rotating body (4), fixing seats (5) are arranged inside the three first through holes of the rotating body (4), and the three fixing seats (5) are fixedly connected with the first hydraulic unit (301), the second hydraulic unit (302) and the third hydraulic unit (303) respectively.

3. The high-altitude insulator cleaning device according to claim 1, wherein the cleaning head (9) is cylindrical, an annular groove is formed in the middle of the cleaning head (9), the section of the annular groove is arc-shaped, and a felt is arranged on the annular groove of the cleaning head (9).

4. The high-altitude insulator cleaning device according to claim 1, wherein a second hose (16) is arranged at a circular through hole of the liquid storage cavity (7), a second through hole is formed in one side of the liquid storage cavity (7), a first hose (8) is arranged at the second through hole of the liquid storage cavity (7), and a floater (15) is arranged at one end of the first hose (8).

5. The high-altitude insulator cleaning device according to claim 1, wherein a first opening is formed in one side of the toothed ring (3), and a second opening is formed in the main body (1) in one side of the first cavity.

6. The high-altitude insulator cleaning device according to claim 1, wherein the transmission mechanism comprises a worm (11), a first gear (12), a second gear (13) and a motor (14), a second cavity is formed in the bottom end of the main body (1), the worm (11) is rotatably connected with the inner wall of one side of the second cavity of the main body (1), the worm (11) is meshed with the two transmission gears (10), the first gear (12) is fixedly connected with the worm (11), the motor (14) is located inside the second cavity, the second gear (13) is fixedly connected with an output shaft of the motor (14), and the first gear (12) is meshed with the second gear (13).

7. The high-altitude insulator cleaning device according to claim 5 or 6, wherein a fixing block (17) is arranged on one side of the main body (1), a plurality of grooves are formed in one side of the fixing block (17), fixing columns (18) are arranged on the fixing block (17) at the positions of the grooves, electromagnetic suckers (19) are arranged on one sides of the fixing columns (18), and telescopic rods (20) are arranged on one sides of the electromagnetic suckers (19).

Technical Field

the invention relates to the technical field of insulators, in particular to a high-altitude insulator cleaning device.

Background

The insulator is a special insulating control, can play an important role in overhead transmission line, but after using for a long time in open air, impurity among the air can adhere to the surface of insulator, influences the insulating properties of insulator, so the workman can carry out regular clearance to the insulator surface.

Through retrieval, chinese patent application No. 201510633062.0 discloses an insulator chain cleaning tool, including the support, is equipped with tray, container and action bars on the support, is equipped with the brush head that is used for wasing the insulator chain on the action bars, and the brush head is located the tray directly over, and the container is used for storing the washing liquid, and tray, container and brush head communicate formation water supply system in proper order, and the tray is installed on the insulator chain in order to fix a position insulator chain cleaning tool. The insulator string cleaning tool in the patent has the following defects: the position of the brush head needs to be controlled by operating the operating rod, so that the use is inconvenient, and particularly in high altitude, the position of the brush head is inconvenient to control by the device.

Disclosure of Invention

The invention provides a high-altitude insulator cleaning device based on the technical problem that high-altitude insulators are inconvenient to clean.

The invention provides a high-altitude insulator cleaning device, which comprises a main body fixed outside an insulator, wherein a first cavity is formed in the main body, a rotating body is arranged at the first cavity of the main body, a toothed ring is welded outside the rotating body, two fixed gears and two transmission gears are arranged in the main body at the inner part of the first cavity, the fixed gears and the transmission gears are both meshed with the toothed ring, a first groove is formed in one side of the rotating body, the insulator is positioned in the first groove, a liquid storage cavity is formed in one side of the rotating body, a circular through hole is formed between the liquid storage cavity and the first groove, a first hydraulic unit, a second hydraulic unit and a third hydraulic unit are arranged on the rotating body at the inner walls of the top end and the bottom end of the first groove, and cleaning heads are arranged at one ends of the first hydraulic unit, the second hydraulic unit and the third hydraulic unit, the cleaning head is arranged on the surface of the insulator, and a transmission mechanism is arranged at the bottom end of the main body.

Preferably, three first through-holes have all been seted up to the top and the bottom of rotator, the rotator has all welded the fixing base in the inside of three first through-hole, and three fixing base passes through bolted connection with first hydraulic unit, second hydraulic unit and third hydraulic unit respectively.

Preferably, the cleaning head is cylindrical, an annular groove is formed in the middle of the cleaning head, the cross section of the annular groove is arc-shaped, and a felt is arranged at the annular groove of the cleaning head.

Preferably, the liquid storage cavity is provided with a second hose at the circular through hole, a second through hole is formed in one side of the liquid storage cavity, the liquid storage cavity is provided with a first hose at the second through hole, and a floater is arranged at one end of the first hose.

Preferably, one side of the gear ring is provided with a first opening, and the main body is provided with a second opening at one side of the first cavity.

Preferably, the transmission mechanism comprises a worm, a first gear, a second gear and an electric motor, a second cavity is formed in the bottom end of the main body, the worm is rotatably connected with the inner wall of one side of the second cavity of the main body, the worm is meshed with the two transmission gears, the first gear is in key connection with the worm, the electric motor is located inside the second cavity, the second gear is in key connection with an output shaft of the electric motor, and the first gear is meshed with the second gear.

Preferably, the welding of one side of main part has the fixed block, and a plurality of recesses have been seted up to one side of fixed block, the fixed block is equipped with the fixed column in the recess department, and the welding of one side of fixed column has electromagnet, and electromagnet's one side is rotated and is connected with the telescopic link.

The beneficial effects of the invention are as follows:

1. Through setting up the rotator, the ring gear, first hydraulic unit, second hydraulic unit and third hydraulic unit, the ring gear drives the rotator rotation, the rotator drives first hydraulic unit, second hydraulic unit and third hydraulic unit are rotatory on the surface of insulator, the cleaning head is clean up with the surface of insulator, first hydraulic unit simultaneously, the incessant cleaning head that promotes each other of second hydraulic unit and third hydraulic unit removes, make the main part remove on the insulator, can make the clean all insulators of device.

2. be columniform cleaning head through the setting, the optional position of insulator can be cleared up to columniform cleaning head, and the annular groove at cleaning head middle part makes the cleaning head can laminate the insulator, through the inside felt of annular groove with the insulator sanitization.

3. Through setting up first hose, second hose and float, on the inside cleaning solution of stock solution cavity can the drippage insulator, strengthen clean effect, the float can float on the surface of the inside liquid of stock solution cavity, when the rotatory inside liquid that makes the stock solution cavity of rotator flows out among the second hose, the air can be followed first hose and float and flowed to among the stock solution cavity, guarantees that liquid can flow out smoothly.

4. Through the first opening that sets up the main part and the second opening of ring gear, inside first recess that first opening and second opening are convenient for the insulator to get into the rotator, two fixed gear and two drive gear can guarantee the rotation that the ring gear does not stop, and the ring gear can not drop simultaneously.

5. Through setting up fixed block, fixed column, electromagnet and telescopic link, the workman can put the main part on the insulator of high latitude through the telescopic link, makes electromagnet outage, removes the telescopic link this moment, can drive fixed column and fixed block separation through electromagnet, after the cleanness finishes, inserts the fixed column among the recess of fixed block, starts electromagnet, can take off the main part through the telescopic link.

Drawings

Fig. 1 is a schematic cross-sectional structural view of an overhead insulator cleaning device provided in embodiment 1;

Fig. 2 is a side sectional view of the high-altitude insulator cleaning device according to embodiment 1;

FIG. 3 is an enlarged view of part A of FIG. 1;

Fig. 4 is a front view of a cleaning head structure of the high-altitude insulator cleaning device according to embodiment 1;

Fig. 5 is a schematic cross-sectional structural view of an overhead insulator cleaning device according to embodiment 2.

in the figure: the cleaning machine comprises a main body 1, a fixed gear 2, a toothed ring 3, a first hydraulic unit 301, a second hydraulic unit 302, a third hydraulic unit 303, a rotating body 4, a fixed seat 5, an insulator 6, a liquid storage cavity 7, a first hose 8, a cleaning head 9, a transmission gear 10, a worm 11, a first gear 12, a second gear 13, a motor 14, a floater 15, a second hose 16, a fixed block 17, a fixed column 18, an electromagnetic sucker 19 and a telescopic rod 20.

Detailed Description

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, a high-altitude insulator cleaning device comprises a main body 1 fixed outside an insulator 6, a first cavity is formed inside the main body 1, a rotating body 4 is arranged at the first cavity of the main body 1, a toothed ring 3 is welded outside the rotating body 4, two fixed gears 2 and two transmission gears 10 are arranged inside the first cavity of the main body 1, the fixed gears 2 and the transmission gears 10 are both meshed with the toothed ring 3, a first groove is formed in one side of the rotating body 4, the insulator 6 is arranged inside the first groove, a liquid storage cavity 7 is formed in one side of the rotating body 4, a circular through hole is formed between the liquid storage cavity 7 and the first groove, a first hydraulic unit 301, a second hydraulic unit 302 and a third hydraulic unit 303 are arranged on the inner walls of the top end and the bottom end of the first groove of the rotating body 4, a cleaning head 9 is arranged at one end of each of the first hydraulic unit 301, the second hydraulic unit 302 and the third hydraulic, the cleaning head 9 is positioned on the surface of the insulator 6, a transmission mechanism is arranged at the bottom end of the main body 1, the gear ring 3 can be driven to rotate through the transmission gear 10, the gear ring 3 drives the rotating body 4 to rotate, the rotating body 4 drives the first hydraulic unit 301, the second hydraulic unit 302 and the third hydraulic unit 303 to rotate on the surface of the insulator 6, the cleaning head 9 cleans the surface of the insulator 6, cleaning liquid in the liquid storage cavity 7 can drip onto the insulator 6 to enhance the cleaning effect, meanwhile, the first hydraulic unit 301, the second hydraulic unit 302 and the third hydraulic unit 303 uninterruptedly push the cleaning head 9 to move mutually, the main body 1 moves on the insulator 6, the device can clean all insulators 6, when the second hydraulic unit 302 is positioned on the right side of the insulator 6, the second hydraulic unit 302 extends, and the inclined plane of the insulator 6 moves the second hydraulic unit 302 rightwards, until the second hydraulic unit 302 leaves the inclined plane of the insulator 6, the third hydraulic unit 303 is positioned at the right side of the next insulator 6, the third hydraulic unit 303 extends, the inclined plane of the next insulator 6 enables the third hydraulic unit 303 to move rightwards, until the third hydraulic unit 303 leaves the inclined plane of the insulator 6, the first hydraulic unit 301 is positioned at the right side of the insulator 6, the first hydraulic unit 301 extends, the inclined plane of the insulator 6 enables the first hydraulic unit 301 to move rightwards, the second hydraulic unit 302 comes to the right side of the next insulator 6 again at the moment, the continuous circular motion is achieved, the main body 1 is enabled to move rightwards ceaselessly, and all the insulators 6 are cleaned.

In the invention, three first through holes are formed in the top end and the bottom end of the rotating body 4, the fixed seats 5 are welded in the three first through holes of the rotating body 4, and the three fixed seats 5 are respectively connected with the first hydraulic unit 301, the second hydraulic unit 302 and the third hydraulic unit 303 through bolts.

Wherein, the cleaning head 9 is cylindrical, and the annular groove has been seted up at the middle part of cleaning head 9, and the cross-section of annular groove is the arc, and cleaning head 9 is equipped with the felt in annular groove department, and the annular groove makes cleaning head 9 can laminate insulator 6, and the optional position of insulator 6 can be cleared up to columniform cleaning head 9.

Wherein, the liquid storage cavity 7 is equipped with the second hose 16 in circular through-hole department, the second hose 16 makes the inside sanitizer of liquid storage cavity 7 can drip the surface of insulator 6, the second through-hole has been seted up to one side of liquid storage cavity 7, liquid storage cavity 7 is equipped with first hose 8 in second through-hole department, the one end of first hose 8 is equipped with float 15, float 15 can float on the surface of the inside liquid of liquid storage cavity 7, when rotator 4 rotates the inside liquid that makes liquid storage cavity 7 and flows out from among the second hose 16, the air can flow in liquid storage cavity 7 from first hose 8 and float 15, guarantee that liquid can flow smoothly.

Wherein, first opening has been seted up to one side of ring gear 3, and the second opening has been seted up in one side of first cavity to main part 1, and inside insulator 6 got into the first recess of rotator 4 of being convenient for to first opening and second opening, two fixed gear 2 and two drive gear 10 can guarantee the rotation that ring gear 3 does not stop, and ring gear 3 can not drop simultaneously.

The transmission mechanism comprises a worm 11, a first gear 12, a second gear 13 and a motor 14, a second cavity is formed in the bottom end of the main body 1, the worm 11 is rotatably connected with the inner wall of one side of the second cavity of the main body 1, the worm 11 is meshed with the two transmission gears 10, the first gear 12 is in key connection with the worm 11, the motor 14 is located inside the second cavity, the second gear 13 is in key connection with an output shaft of the motor 14, the first gear 12 is meshed with the second gear 13, the motor 14 can drive the two transmission gears 10 to rotate through the worm 11, the first gear 12 and the second gear 13, and the two transmission gears 10 can drive the toothed ring 3 with the opening to rotate ceaselessly.

When the cleaning device is used, the motor 14 is started, the motor 14 drives the worm 11 to rotate through the meshing between the first gear 12 and the second gear 13, the worm 11 drives the two transmission gears 10 to rotate, the two transmission gears 10 can drive the toothed ring 3 with the opening to rotate ceaselessly, the toothed ring 3 drives the rotating body 4 to rotate, the rotating body 4 drives the first hydraulic unit 301, the second hydraulic unit 302 and the third hydraulic unit 303 to rotate on the surface of the insulator 6, the cleaning head 9 cleans the surface of the insulator 6, cleaning liquid in the liquid storage cavity 7 can drop onto the insulator 6 through the second hose 16, air enters the liquid storage cavity 7 through the first hose 8 to enhance the cleaning effect, meanwhile, the first hydraulic unit 301, the second hydraulic unit 302 and the third hydraulic unit 303 continuously push the cleaning head 9 to move, so that the main body 1 moves on the insulator 6, and the cleaning device can clean all insulators 6, when the second hydraulic unit 302 is positioned at the right side of the insulator 6, the second hydraulic unit 302 extends, the inclined surface of the insulator 6 enables the second hydraulic unit 302 to move rightwards until the second hydraulic unit 302 leaves the inclined surface of the insulator 6, at this time, the third hydraulic unit 303 is positioned at the right side of the next insulator 6, the third hydraulic unit 303 extends, the inclined surface of the next insulator 6 enables the third hydraulic unit 303 to move rightwards until the third hydraulic unit 303 leaves the inclined surface of the insulator 6, at this time, the first hydraulic unit 301 is positioned at the right side of the insulator 6, the first hydraulic unit 301 extends, the inclined surface of the insulator 6 enables the first hydraulic unit 301 to move rightwards, at this time, the second hydraulic unit 302 again comes at the right side of the next insulator 6, the circular motion is ceaselessly performed, the main body 1 is ceaselessly moved rightwards, and all the insulators 6.