阅读说明：本技术 一种谷制品测量方法 (cereal product measuring method ) 是由 范现国 李淼 尚志远 于 2019-09-09 设计创作，主要内容包括：本发明提供了一种谷制品测量方法,属于测量技术领域,包括如下步骤：将待测谷制品和颗粒填充物放入容器内,获得待测谷制品和颗粒填充物整体的第一体积；将待测谷制品从容器中取出,获得颗粒填充物的第二体积；基于第一体积和第二体积计算待测谷制品的体积。本发明提供的谷制品测量方法,节省大量的人力和时间且测量步骤简单,测量误差小,可更加严格的控制谷物的质量,保证人们食用谷制品的安全性。(the invention provides a cereal product measuring method, which belongs to the technical field of measurement and comprises the following steps: placing the cereal product to be tested and the particle filler into a container to obtain a first volume of the whole cereal product to be tested and the particle filler; taking the cereal product to be tested out of the container to obtain a second volume of the particulate filler; calculating a volume of the cereal product to be tested based on the first volume and the second volume. The grain product measuring method provided by the invention saves a large amount of labor and time, has simple measuring steps and small measuring error, can control the quality of grains more strictly, and ensures the safety of eating grain products by people.)

1. a cereal measurement method, comprising the steps of:

Placing a cereal product to be tested and a particulate filler into a container to obtain a first volume of the whole of the cereal product to be tested and the particulate filler;

Removing the cereal product to be tested from the container to obtain a second volume of the particulate filler;

calculating a volume of the cereal to be tested based on the first volume and the second volume.

2. The cereal product measurement method of claim 1, further comprising, prior to the step of obtaining the first volume of the cereal product to be tested and the particulate filler as a whole:

Obtaining the height of the whole grain product to be measured and the particle filler as a first height h₁；

Prior to the step of obtaining a second volume of the particulate filler, further comprising:

obtaining a height of the particulate filler as a second height h₂；

Based on the first height h₁and said second height h₂and calculating the height of the grain product to be measured in the container.

3. The cereal product measurement method of claim 2, wherein the height of the whole of the cereal product to be measured and the particulate filler is obtained as a first height h₁the method comprises the following steps:

obtaining said first height h with a displacement sensor₁；

The height of the obtained particle filler is a second height h₂The method comprises the following steps:

obtaining the second height h with a displacement sensor₂。

4. The cereal product measurement method of claim 3, wherein prior to said step of placing said cereal product to be tested and said particulate filler into said container, a mass of said cereal product to be tested is obtained;

Obtaining the specific volume of the cereal product to be tested based on the mass of the cereal product to be tested and the volume of the cereal product to be tested.

5. The cereal measurement method of claim 4, wherein said step of obtaining the quality of the cereal to be measured comprises:

And acquiring the mass of the cereal product to be measured by using a weighing sensor.

6. the cereal product measurement method of claim 5, wherein said step of obtaining the specific volume of the cereal product to be measured comprises:

And reading the height signals of the cereal to be detected and the particle filler transmitted by the displacement sensor and the mass signal of the cereal to be detected transmitted by the weighing sensor by using a data processing module, finally calculating to obtain the volume and the specific volume of the cereal to be detected, and displaying the volume data and the specific volume data obtained by processing of the data processing module through a display module.

7. The cereal product measurement method of claim 1, further comprising, after said step of placing the cereal product to be measured and the particulate filler into a container:

Leveling the upper surface of the whole of the cereal product to be tested and the particulate filler;

Further comprising, after said step of removing said cereal product to be tested from said container:

Leveling the upper surface of the particulate filler.

8. The method of measuring cereal product according to claim 1, wherein the step of placing the cereal product to be measured and the particulate filler into a container comprises:

Putting the cereal product to be detected into the container, and filling the particle filler into a gap between the cereal product to be detected and the container.

9. The grain measurement method of claim 1, wherein the particulate filler is millet or rapeseed.

Technical Field

the invention belongs to the technical field of measurement, and particularly relates to a grain product measuring method.

Background

the specific volume of bread and steamed bread made from grains is one of important indexes for evaluating the quality of grains, and the specific volume value of the bread and the steamed bread is obtained by measuring the volume and the weight of the steamed bread and obtaining the ratio of the volume to the weight. Therefore, the volume and weight of the bread and steamed bread directly influence the quality of the grains. The weight of the bread and the steamed bread is easy to measure, and accurate numerical values can be obtained by repeatedly using balance weighing. However, the rapeseed displacement method is mostly adopted for measuring the volume of bread and steamed bread. The rapeseed displacement method is to fill a fixed container with rapeseed before measurement, and then pour the rapeseed for use. During measurement, the steamed bun to be measured is placed into the fixed container, the container is refilled with the prepared rapeseeds, the volume of the remaining rapeseeds is measured after the original volume is reached, the volume is the volume of the measured steamed bun, but the volume of the rapeseeds needs to be measured again by other containers, the measurement steps are complicated, errors exist in the measurement process of each step, the more the steps are, the larger the errors are, meanwhile, a flour mill needs to measure a large amount of specific capacity values after different batches of products are made into steamed buns, breads and other finished products through different processing modes every day, the rapeseed replacement method needs to occupy a large amount of time of personnel, and the measurement result has deviation.

The method for measuring the volume of the steamed bun in the prior patent comprises the steps of putting the steamed bun into a waterproof film bag, sealing and vacuumizing, then putting the steamed bun into a container, and fixing the volume to a fixed volume by using water, wherein the volume of the steamed bun is the volume difference between the fixed volume and the volume difference between the added water and a packaging material. Although the method overcomes the prejudice that the steamed bread is not suitable for measuring the volume in water, the method has larger measurement error because the volume of the dried packaging material needs to be measured, the volume of the steamed bread is very easy to change by sealing and vacuumizing, and finally the volume error of the steamed bread is larger. The other method is to wrap the surface of the steamed bun by a preservative film bag, measure the mass of the overflowing water after the steamed bun to be measured is immersed by utilizing the principle of a drainage method, and then obtain the volume of the steamed bun through the conversion of the mass and the volume of the water. Although the method is simple to operate, the steamed bun is not in a very regular shape, and if the surface of the steamed bun is directly wrapped by a preservative film bag for measurement, a large error is generated in measurement of the actual volume of the steamed bun.

Disclosure of Invention

The invention aims to provide a cereal product measuring method, and aims to solve the problems that a large amount of labor and time are consumed in a cereal product volume measuring process, and measuring errors are large due to complicated steps.

In order to achieve the purpose, the invention adopts the technical scheme that: provided is a grain product measuring method including the steps of:

Placing a cereal product to be tested and a particulate filler into a container to obtain a first volume of the whole of the cereal product to be tested and the particulate filler;

Removing the cereal product to be tested from the container to obtain a second volume of the particulate filler;

Calculating a volume of the cereal to be tested based on the first volume and the second volume.

As another embodiment of the present application, before the step of obtaining the first volume of the whole of the cereal product to be tested and the particulate filler, the method further comprises:

obtaining the height of the whole grain product to be measured and the particle filler as a first height h₁；

before the step of obtaining a second volume of the particulate filler, further comprising:

Obtaining a height of the particulate filler as a second height h₂；

Based on the first height h₁and said second height h₂And calculating the height of the grain product to be measured in the container.

As another embodiment of the present application, the height of the whole of the cereal product to be tested and the particulate filler is obtained as a first height h₁the method comprises the following steps:

Obtaining said first height h with a displacement sensor₁；

The height of the obtained particle filler is a second height h₂the method comprises the following steps:

Obtaining the second height h with a displacement sensor₂。

as another embodiment of the present application, before said step of placing said cereal product to be tested and said particulate filler into said container, the quality of said cereal product to be tested is obtained;

obtaining the specific volume of the cereal product to be tested based on the mass of the cereal product to be tested and the volume of the cereal product to be tested.

as another embodiment of the present application, the step of obtaining the quality of the cereal product to be tested comprises:

And acquiring the mass of the cereal product to be measured by using a weighing sensor.

as another embodiment of the present application, the step of obtaining the specific volume of the cereal product to be tested comprises:

and reading the height signals of the cereal to be detected and the particle filler transmitted by the displacement sensor and the mass signal of the cereal to be detected transmitted by the weighing sensor by using a data processing module, finally calculating to obtain the volume and the specific volume of the cereal to be detected, and displaying the volume data and the specific volume data obtained by processing of the data processing module through a display module.

As another embodiment of the present application, after the step of placing the cereal product to be tested and the particulate filler into the container, the method further comprises:

leveling the upper surface of the whole of the cereal product to be tested and the particulate filler;

further comprising, after said step of removing said cereal product to be tested from said container:

Leveling the upper surface of the particulate filler.

As another embodiment of the present application, the step of placing the cereal product to be tested and the particulate filler into a container comprises:

putting the cereal product to be detected into the container, and filling the particle filler into a gap between the cereal product to be detected and the container.

As another embodiment herein, the particulate filler is millet or rapeseed.

The grain product measuring method provided by the invention has the beneficial effects that: compared with the prior art, the cereal product measuring method comprises the steps of firstly putting the cereal product to be measured and the particle filler into the container to obtain the first volume of the whole cereal product to be measured and the particle filler, then taking the cereal product to be measured out of the container to obtain the second volume of the particle filler, and the difference value of the first volume and the second volume is the volume of the cereal product to be measured. The grain product measuring method saves a large amount of labor and time, has simple measuring steps and small measuring error, can control the quality of grains more strictly, and ensures the safety of eating the grain products by people.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a flow chart of a method of measuring grain product provided by an embodiment of the present invention;

Fig. 2 is a schematic structural diagram of a measurement apparatus according to an embodiment of the present invention;

FIG. 3(a) is a graph showing the height h of the whole grain product and particle filler to be measured by a displacement sensor for placing the grain product and particle filler to be measured in a container according to an embodiment of the present invention₁(ii) a FIG. 3(b) is a graph showing the height h of the particulate filler measured by the displacement sensor after the cereal product to be tested is removed from the container according to an embodiment of the present invention₂。

in the figure: 1. a cereal product to be tested; 2. a particulate filler; 3. a container; 4. a support; 5. a displacement sensor; 6. a work table; 7. a weighing sensor; 8. an intelligent controller; 81. a display module; 82. a key module; 9. a handle; 10. and (7) leveling.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

referring to fig. 1 and 2 together, the grain product measuring method according to the present invention will now be described. A cereal measurement method comprising the steps of:

placing the cereal 1 to be tested and the particulate filler 2 into a container 3 to obtain a first volume of the whole cereal 1 to be tested and the particulate filler 2;

Taking the cereal 1 to be tested out of the container 3, obtaining a second volume of the particulate filler 2;

The volume of the cereal product 1 to be tested is calculated based on the first volume and the second volume.

In this embodiment, when the cereal 1 to be tested and the particulate filler 2 are placed in the container 3, the particulate filler 2 is used to fill the gap between the cereal 1 to be tested and the container 3; the grain product 1 to be detected is bread or steamed bread, the particle filler 2 is millet or rapeseed, the weight of the millet or the rapeseed is light, the millet or the rapeseed is filled into the container 3, the pressure generated on the grain product 1 to be detected is small, and finally the volume error of the grain product 1 to be detected is small; the container 3 is a cylinder or a square cylinder, which is easy to operate in an actual test and is inexpensive.

Compared with the prior art, the cereal product measuring method provided by the invention comprises the steps of firstly putting a cereal product 1 to be measured and a particle filler 2 into a container 3 to obtain a first volume of the whole cereal product 1 to be measured and the particle filler 2, then taking the cereal product 1 to be measured out of the container 3 to obtain a second volume of the particle filler 2, wherein the difference value between the first volume and the second volume is the volume of the cereal product 1 to be measured. The grain product measuring method saves a large amount of labor and time, has simple measuring steps and small measuring error, can control the quality of grains more strictly, and ensures the safety of eating the grain products by people.

As a specific implementation manner of the embodiment of the present invention, please refer to fig. 2, before the step of obtaining the first volume of the whole grain product 1 and the particle filler 2 to be tested, the method further includes:

Obtaining a first height h of the whole of the cereal 1 to be tested and the granular infill 2₁；

Before the step of obtaining the second volume of particulate filler 2, further comprising:

the height of the granular packing 2 is obtained as a second height h₂；

Based on the first height h₁and a second height h₂Calculating the height h of the cereal 1 to be measured in the container 3₁-h₂。

the volume value calculation formula of the cereal to be measured is as follows: v is S × h

S- -the cross-sectional area of the vessel;

h-the height of the cereal product to be measured in the container.

The first height h₁and a second height h₂can be directly measured by a ruler, and is simple and convenient.

As a specific implementation manner of the embodiment of the present invention, referring to fig. 2, the container 3 is a measuring cylinder, a cereal product such as bread or steamed bread can be put in from an opening end of the measuring cylinder, the volume of the whole of the cereal product 1 and the particle filler 2 to be measured and the volume of the particle filler 2 are directly read according to scales on the measuring cylinder, and the volume of the cereal product 1 to be measured is a difference value between the volume of the whole of the cereal product 1 and the particle filler 2 to be measured and the volume of the particle filler 2. The container 3 can also be a cylinder with transparent scale stickers, or a beaker or other regularly shaped container 3. The container 3 is designed into a measuring cylinder, so that the volume of the object to be measured can be easily obtained, and the measuring cylinder is simple and convenient.

As an embodiment of the present invention, please refer to FIG. 2 and FIG. 3, the overall height of the grain product 1 and the particle filler 2 to be measured is obtained as the first height h₁The method comprises the following steps:

A support 4 is placed on a workbench 6, a displacement sensor 5 is installed on the support 4, the displacement sensor 5 is a laser displacement sensor with a display screen, the laser displacement sensor is positioned right above the container 3, namely, the projection of a probe of the laser displacement sensor on the support 4 falls into the container 3, and the support 4 and the container 3 are positioned on the same workbench 6;

third height h of laser displacement sensor to worktable 6₃The height is a fixed height;

Directly reading the fourth height h from the laser displacement sensor to the whole upper surface of the grain product 1 to be measured and the particle filler 2 in the container 3 by using the laser displacement sensor₄；

Third height h₃And a fourth height h₄The difference is the first height h of the whole of the cereal 1 to be measured and the granular infill 2₁；

the height of the granular packing 2 is obtained as a second height h₂The method comprises the following steps:

Directly reading the height from the laser displacement sensor to the upper surface of the particle filler 2 in the container 3 as a fifth height h by using the laser displacement sensor₅；

Third height h₃And a fifth height h₅the difference is the second height h of the particle packing 2₂。

The volume of the cereal 1 to be measured can be rapidly obtained by using a laser displacement sensor. Because flour factories need to carry out a large amount of specific capacity value measurement after different batches of products are made into finished products such as steamed bread, bread and the like through different processing modes every day, the method can greatly reduce the experimental measurement time, reduce the workload of personnel and liberate labor force.

As a specific implementation of the embodiment of the present invention, please refer to fig. 2, before the step of placing the cereal product 1 to be tested and the particle filler 2 into the container 3, the quality of the cereal product 1 to be tested is obtained;

The specific volume of the cereal 1 to be tested is obtained on the basis of the mass of the cereal 1 to be tested and the volume of the cereal 1 to be tested.

The above-mentioned cereal product measuring method is a method for measuring the specific volume of cereal product 1 to be measured. In the previous embodiment, the volume of the cereal product 1 to be measured has been measured, the mass of the cereal product 1 to be measured is measured with a weighing balance, and the ratio of the volume to the mass of the cereal product 1 to be measured is the specific value of the cereal product 1 to be measured. The specific volume is one of the important indexes for evaluating the grain quality, so that the accurate measurement of the volume of the grain product 1 to be measured can strictly control the grain quality, and ensure the safety of people eating the grain product.

referring to fig. 2, as a specific implementation manner of the embodiment of the present invention, a weighing sensor 7 is used to weigh the mass of the cereal product 1 to be measured, the weighing sensor 7 is a weighing sensor 7 with a display screen, the display screen is electrically connected to the weighing sensor 7, and the display screen acquires a mass signal transmitted by the weighing sensor 7 to display the mass of the object to be measured. The weighing sensor 7 has high sensitivity, and the measured quality of the cereal product 1 to be measured is more accurate and has small error.

referring to fig. 2, as a specific implementation manner of the embodiment of the present invention, an instrument for obtaining the specific volume of the cereal product 1 to be measured is an intelligent controller 8, and the intelligent controller 8 includes a data processing module, a display module 81, a key module 82, and a power supply module. The data processing module reads the height signals of the cereal 1 to be measured and the particle filler 2 transmitted by the displacement sensor 5 and the mass signal of the cereal 1 to be measured transmitted by the weighing sensor 7, and finally calculates to obtain the volume V and the specific volume V of the cereal 1 to be measured.

In actual practice, the grain product 1 to be measured is exemplified by steamed bread, the particulate filler 2 is exemplified by rapeseed, the container 3 is exemplified by a cylinder, the volume of 4 steamed breads whose volume has been measured by the above apparatus including the displacement sensor 5 is measured by the rapeseed displacement method, respectively, the intermediate data during measurement are shown in table 1, and the results of the volume of steamed bread measured by the sensor measurement method and the rapeseed displacement method are shown in table 2 and analyzed by comparison.

the volume of steamed bread in the container measured by the sensor measurement method is calculated by the formula:

V＝πR²×(h₃-h₄)-πR²×(h₃-h₅)

h₃-the height of the laser displacement sensor to the work surface;

h₄-the height of the laser displacement sensor to the overall upper surface of the steamed bun and rapeseed in the container;

h₅-the height of the laser displacement sensor to the upper surface of the rapeseed in the container;

R- -radius of the cylinder.

TABLE 1 intermediate data during the measurement of sensor assays

TABLE 2 comparison table of volume results of sensor determination and rapeseed replacement measurement for steamed bread

As can be seen from the relative standard deviations of the sensor assay and the rapeseed displacement method in Table 2 for measuring the volume of the steamed bread, the former is much smaller than the latter, which indicates that the reproducibility of the sensor assay is better than that of the rapeseed displacement method and the accuracy is higher than that of the rapeseed displacement method; moreover, actual detection shows that the result can be obtained within 1 minute of single data by a novice operation, the result can be obtained within 43 seconds of single data by a person who is slightly familiar with the process, the result can be obtained within 1 minute of continuous measurement of a plurality of samples, the result can be obtained within 3 minutes of the person who is skilled in the rapeseed displacement method for measuring the single data, and the result can be obtained only after the person operates the single data for 3 minutes at the fastest speed, for example, the result can be obtained only after the recovery time of continuous measurement of the plurality of samples is about 6 minutes on average due to intermediate preparation. The data show that the measurement time of the sensor measurement method is far shorter than that of the rapeseed replacement method, and the method can meet the requirement of flour mills on measurement of different batches of products every day.

The specific volume of the steamed bun in the container is calculated according to the formula: v ═ V/m

V- -volume of steamed bun in container determined by sensor assay;

m-mass of steamed bread.

The data processing module reads a height signal and a bottom diameter signal of the steamed bun transmitted by the laser displacement sensor at the same time, when the laser displacement sensor measures the bottom diameter of the steamed bun, the steamed bun is erected, namely the bottom surface of the steamed bun is parallel to a vertical surface, the bottom diameter of the steamed bun is measured, and the data processing module calculates the height-diameter ratio of the steamed bun. The display module 81 is a liquid crystal display screen and displays the volume value, the specific volume value and the height-diameter ratio value of the steamed bun calculated by the data processing module, and the laser displacement sensor is adopted to measure the height-diameter ratio of the steamed bun, so that the error of the measured result is smaller and the measured result is stable compared with the traditional manual measuring method. The key module 82 includes various operation buttons for implementing control of the display module 81. The power supply module adopts a battery or a rechargeable battery pack and is used for supplying electric energy to the displacement sensor 5, the weighing sensor 7, the data processing module, the display module 81, the key module 82 and other modules needing electric energy in the device. Above-mentioned intelligent control ware 8 is PLC and touch-sensitive screen all-in-one, and full-automatic smart machine can adopt to reduce experiment measuring time by a wide margin, reduces personnel's work load, and the liberation labour promotes the experiment precision simultaneously.

As a specific implementation manner of the embodiment of the present invention, referring to fig. 2-3, after the step of placing the cereal 1 to be tested and the particulate filler 2 into the container 3, the method further includes:

leveling the upper surface of the whole of the grain product 1 to be tested and the granular filler 2;

Also included after the step of removing from the container 3 the cereal 1 to be tested:

The upper surface of the particulate filler 2 is leveled.

The cereal 1 to be tested is placed in the container 3 or taken out of the container 3, the levelness can be visually observed by shaking the container 3 to a visual level, and the leveling can also be carried out by the following method: a leveling plate 10 is arranged above the object to be measured in the container 3, a handle 9 is arranged on the leveling plate 10, and the handle 9 is fixedly connected with the support 4 through a telescopic rope. The object to be measured in the container 3 is arranged at a certain distance from the leveling plate 10, and the leveling plate 10 is attached to the inner wall of the container. The operation steps are as follows: placing a cereal product 1 to be tested and a particle filler 2 into a container 3, holding a handle 9, enabling a leveling plate 10 to be positioned above the whole cereal product 1 to be tested and the particle filler 2 in the container 3, repeatedly reversing the container 3 to enable the particle filler 2 in the container 3 to be more compact, and then leveling the object to be tested in the container 3 by pressing the leveling plate 10; the method for leveling the particle filler 2 in the container 3 and adjusting the density of the grain product 1 to be measured after the grain product is taken out of the container 3 is the same as the steps.

as a specific implementation of the embodiment of the invention, placing the cereal 1 to be tested and the particulate filler 2 in the container 3 comprises:

The cereal 1 to be tested is first placed in the container 3 and the gap between the cereal 1 to be tested and the container 3 is filled with the particulate filler 2. The grain product 1 to be detected is put into the container 3 firstly, and then the granular filler 2 is put into the container in sequence, so that the using amount of the granular filler 2 can be saved; it is also possible to place the particulate filler 2 first, then the cereal 1 to be tested and finally the particulate filler 2 to fill the space between the container 3 and the aforementioned two.

the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.