阅读说明：本技术 用于对经过涂覆的构件的层厚度进行检测的装置和方法 (Device and method for detecting the layer thickness of a coated component ) 是由 C.毛雷尔 W.胡申赫费尔 M.维莱克 于 2018-05-04 设计创作，主要内容包括：本发明涉及一种用于对经过涂覆的构件(2)、特别是用于机动车的盘式制动器的制动盘(3)的层厚度进行检测的装置(1),该装置具有至少一个保持装置(5)并且具有导引机构(6),保持装置拥有用于所述构件(2)的支承面(4),所述导引机构用于保持并且导引用于进行层厚度测量的传感器(7),其中所述传感器(7)通过所述导引机构(6)能够沿着垂直轴线(16)来移动并且能够围绕着第一旋转轴线(17)来偏转。在此规定,所述传感器(7)通过所述导引机构(6)此外能够沿着水平轴线(19)来移动,并且所述旋转轴线(17)水平地定向。(The invention relates to a device (1) for detecting the layer thickness of a coated component (2), in particular a brake disc (3) of a disc brake for a motor vehicle, having at least one holding device (5) which has a bearing surface (4) for the component (2) and having a guide mechanism (6) for holding and guiding a sensor (7) for measuring the layer thickness, wherein the sensor (7) is movable along a vertical axis (16) and can be pivoted about a first rotational axis (17) by means of the guide mechanism (6). It is provided that the sensor (7) is movable by the guide (6) along a horizontal axis (19) and that the axis of rotation (17) is oriented horizontally.)

1. Device (1) for detecting the layer thickness of a coated component (2), in particular of a brake disc (3) of a disc brake for a motor vehicle, having at least one holding device (5) which has a bearing surface (4) for the component (2) and having a guide mechanism (6) for holding and guiding a sensor (7) for measuring the layer thickness, wherein the sensor (7) is movable along a vertical axis (16) by means of the guide mechanism (6) and can be pivoted about a first axis of rotation (17), characterized in that the sensor (7) is movable along a horizontal axis (19) by means of the guide mechanism (6) and the axis of rotation (17) is oriented horizontally.

2. Device according to claim 1, characterized in that the bearing surface (4) of the holding device (5) is rotatable about a second axis of rotation (20) which is oriented vertically.

3. device according to any one of the preceding claims, characterized in that the guide mechanism (6) has one or more controllable actuators (26, 27) for moving and/or rotating the sensor (7).

4. Device according to any one of the preceding claims, characterized in that the guide means (6) have at least one guide rail (23, 24) defining the horizontal axis (19).

5. Device according to any one of the preceding claims, characterized in that the holding device (5) has at least one actuatable actuator (29) for twisting the bearing surface (4).

6. Device according to any one of the preceding claims, characterized in that the sensor (7) is configured as a magnetically inductive measuring probe or as an eddy current measuring probe.

7. Device according to any one of the preceding claims, characterized in that the sensor (7) is arranged on a free end (18) of a guide arm (15) arranged coaxially to the first axis of rotation (17).

8. device according to one of the preceding claims, characterized in that the sensor (7) is arranged on the free end (18) of the guide arm (15) in such a way that its measuring direction is oriented at least substantially perpendicularly to the first axis of rotation (17).

9. Method for operating a device (1), in particular according to one of claims 1 to 8, for detecting a layer thickness of a coated component (2), in particular a brake disc (3) of a disc brake for a motor vehicle, having at least one holding device (5) which has a bearing surface (4) for the component (2) and has a guide means (6) for holding and guiding a sensor (7) for layer thickness measurement, wherein the sensor (7) is moved by the guide means (6) along a vertical axis (16) and is deflected about a first axis of rotation (17), characterized in that the sensor (7) is moved by the guide means (6) also along a horizontal axis (19), and the axis of rotation (17) is oriented horizontally.

Technical Field

The invention relates to a device for detecting the layer thickness of a coated component, in particular a brake disc for a disc brake of a motor vehicle, having at least one holding device with a bearing surface for the component and having a guide means for holding and guiding a sensor for measuring the layer thickness, wherein the sensor is movable along a vertical axis and can be pivoted about a first axis of rotation by means of the guide means.

The invention further relates to a method for operating the device.

Background

Devices of the type mentioned at the outset are known from the prior art. Thus, the publication DE 102010011633 a1 discloses a measuring rack for receiving at least one measuring probe, which is designed to detect the layer thickness of a coated component. The measuring stand has a measuring table serving as a bearing surface for the components and a housing for holding and guiding the measuring probe. The measuring probe is supported on the housing such that it can be moved along a vertical axis and can be pivoted about a rotational axis which is oriented parallel to the vertical axis.

Disclosure of Invention

According to the invention, it is provided that the sensor is movable by the guide means, furthermore along a horizontal axis, and that the axis of rotation is oriented horizontally. The following advantages result on the one hand, namely: the sensor has a translational degree of freedom in the horizontal direction in addition to a translational degree of freedom in the vertical direction. Due to the additional degree of translational freedom, the movement possibilities of the sensor are widened, so that additional positions on the surface of the component, in particular layer thickness measuring points, can be reached by the sensor in the horizontal direction. On the other hand, the horizontal orientation of the axis of rotation results in the following advantages, namely: the sensor can be deflected in such a way that the upper side of the component or the brake disk, the lower side opposite the upper side and/or at least one side wall, for example an outer side wall and/or an inner side wall, can be reached by the sensor in a simple manner. Thus, a torsion of the component, for example a 180 ° torsion of the component, is not necessary, in order to arrange the upper side and the lower side opposite the sensor first. The upper side, the lower side and/or the side walls can thus be reached with minimal effort in a single clamped state of the component and can thus be detected for layer thickness measurement.

According to a preferred refinement of the invention, it is provided that the bearing surface of the holding device is rotatable about a second, vertically oriented axis of rotation. The advantage here is that the layer thickness can be measured at each location or point on the surface of the component in a particularly simple manner by a combination of the displaceability of the sensor in the horizontal direction, the deflectability of the sensor about the first axis of rotation and the torsionability of the bearing surface about the second axis of rotation. The layer thickness measurement can therefore be carried out in each position with minimal measuring effort and position requirements in a single clamped state of the component. In this way, not only a particularly efficient measuring method is produced, but also a particularly compact design or constructability of the device, since the component is arranged only rotatably and therefore in particular in a stationary manner on the bearing surface.

Preferably, the guide mechanism has one or more controllable actuators for moving and/or rotating the sensor. The advantage here is that the displacement and/or rotation, i.e. the positioning, of the sensor can be carried out automatically and therefore particularly precisely. Furthermore, the sensor can be placed on the surface of the component with a predeterminable, in particular non-critical, contact pressure for layer thickness measurement. Preferably, both contact and non-contact layer thickness measurements are carried out. The actuator is preferably an electric actuator. For the purpose of actuation, the actuator is preferably electrically connected to a control, in particular a control of the device. The controller preferably has a data memory unit in which, for example, the measurement position or the coordinates of the measurement position that can be specified are stored and transmitted to the actuator for positioning the sensor according to the coordinates. The position or the size of the component or the brake disk is preferably determined before the layer thickness measurement, so that the layer thickness measurement can then be carried out reliably.

The guide means preferably has at least one guide rail defining a horizontal axis. The advantage is thereby achieved that a precise linear guidance of the guide means in the horizontal direction is ensured. Preferably the guide rails are constructed of metal. Furthermore, it is preferably provided that the guide mechanism has a further guide rail, which defines a vertical axis. The guide rail is preferably designed to guide the sensor precisely in the vertical direction.

In particular, it is preferably provided that the holding device has at least one controllable actuator for twisting the bearing surface. The advantage here is that the rotation of the bearing surface can also be carried out automatically and therefore particularly precisely. The combination of the automatic positionability of the sensor and the automatic rotation of the bearing surface ensures a particularly reliable, reproducible and fully automated layer thickness measurement. On the one hand, this minimizes the measurement duration and the operator influence, since no manual positioning and/or twisting of the bearing surface by the user is required. On the other hand, due to the automation, costs, in particular personnel costs, can be saved. The actuator for twisting the bearing surface is preferably an electric actuator. It is preferably provided that the actuator for twisting the bearing surface is connected for actuation to a control device, preferably to a control device designed for displacing and/or rotating the sensor, in particular electrically or in terms of signal technology.

According to a further development of the invention, it is provided that the sensor is designed as a magnetically inductive measuring probe or as an eddy current measuring probe. The advantage here is that the layer thickness can be measured particularly accurately. Magnetic-inductive measuring probes are used, for example, for detecting the layer thickness of a non-magnetic layer material, for example zinc or plastic varnish, on a magnetizable component, for example iron. In this case, an inductive measuring probe, in particular a measuring head of the measuring probe, is placed on the surface of the component. A magnetic field is generated in the inductive measuring probe by the current, the field strength of which depends on the coating, in particular the material of the coating and/or the thickness of the coating. The measurement signals detected by the measuring probe as a function of the measured field strength are then preferably transmitted to a controller or data storage unit, which determines the layer thickness from the detected measurement signals by means of a preferred measurement signal-layer thickness characteristic curve. Eddy current probes are used, for example, for detecting the layer thickness of non-magnetic layer materials on conductive nonferrous metals.

The sensor is preferably arranged on a free end of a guide arm arranged coaxially to the first axis of rotation, which has the advantage that the sensor can be moved particularly precisely along the vertical axis of the guide by the guide arm.

The sensor is preferably arranged at the free end of the guide arm in such a way that its measuring direction is oriented at least substantially perpendicularly to the first axis of rotation. The advantage here is that the sensor, in particular the measuring head or the sensitive surface of the sensor, can be placed particularly precisely on the surface of the component. In particular, the sensor can thus be mounted on the component in such a way that the mounting angle between the sensor and the surface is 90 °.

The method according to the invention is used for operating a device for detecting the layer thickness of a coated component, in particular a brake disc for a disc brake of a motor vehicle, in particular a device according to one or more of claims 1 to 8. The method is characterized in that the component is arranged on a bearing surface of a holding device, and in that a sensor for layer thickness measurement is moved along a vertical axis and deflected about a first axis of rotation by a guide mechanism configured for holding and guiding the sensor. Furthermore, according to the invention, it is provided that the sensor is moved by the guide means, in addition along a horizontal axis, and that the axis of rotation is oriented horizontally. This results in the already mentioned advantages. Further advantages and preferred features emerge in particular from the foregoing description and from the claims.

Drawings

The invention will be explained in detail below with the aid of the figures. Therefore, the method comprises the following steps:

Fig. 1 shows a perspective view of a device for detecting the layer thickness of a coated component in a first measuring position with a sensor,

Figure 2 shows the sensor in a second measuring position,

FIG. 3 shows the sensor in a third measuring position, an

Fig. 4 shows the sensor in a fourth measuring position.

Detailed Description

Fig. 1 shows a device 1 for detecting the layer thickness of a coated component 2, in particular a brake disc 3 of a disc brake for a motor vehicle. The device 1 has at least one holding device 5 with a bearing surface 4 for the component 2 and a guide mechanism 6 for holding and guiding a sensor 7 for layer thickness measurement, in this case on an upper side 8 of the brake disk 3. The sensor 7 is preferably designed as a magnetically inductive measuring probe or as an eddy current measuring probe.

The guide mechanism 6 preferably has a frame structure 9 with a lower latch (Unterriegel) 10 and optionally an upper latch 11. The guide mechanism 6 furthermore has a support arm 12, which is supported in particular in a movable manner on the lower latch 10 and is of substantially rod-shaped configuration. As an alternative, the support arm 12 is movably supported between the lower latch 10 and the upper latch 11, wherein the lower latch 10 and the upper latch 11 are preferably connected to each other by a first and a second rod 13, 14.

The sensor 7 can be moved by the guide mechanism 6, in particular a guide arm 15 arranged on the guide mechanism 6, in particular on the support arm 12 of the guide mechanism 6, along a vertical axis 16, which is denoted here by the z-axis. In the present case, the guide arm 15 is arranged coaxially to the first axis of rotation 17, wherein the sensor 7 is arranged at the free end 18 of the guide arm 15 in such a way that its measuring direction is oriented at least substantially perpendicularly to the first axis of rotation 17.

The sensor 7 can be moved by the guide 6, in particular the support arm 12, along a horizontal axis 19, which is denoted by the x-axis in this case.

Furthermore, the sensor 7 can be pivoted about the first axis of rotation 17. The horizontal orientation of the first axis of rotation 17 corresponds here to the orientation along the y-axis shown.

The bearing surface 4 of the holding device 5 can be rotated about a second axis of rotation 20, which is preferably arranged parallel to the vertical axis 16.

In the present case, the holding device 5 is arranged spaced apart from the guide mechanism 6. Alternatively, the holding device 5 is formed integrally with the guide mechanism 6. The holding device 5 is in particular a measuring table, wherein the component 2 or the brake disk 3 can preferably be placed directly (autoflleen) on the bearing surface 4 of the holding device 5. In the present case, the holding device 5 has a spacer element 21 which can be connected to the holding device 5 and which is designed to receive the component 2 and to space the component 2 at a predefinable distance from the bearing surface 4. The spacer element 21 is preferably designed as a rod, which is preferably rotatably supported in the holding device 5. For stable reception of the spacer element 21, the holding device 5 has at least one spacer element receiver 22, preferably conical in shape, which extends along the second axis of rotation 20. The spacer element holder 22 is preferably formed integrally with the bearing surface 4.

The guide means 6 preferably has at least one guide rail 23, 24 defining a horizontal axis 19. In the present case, the guide mechanism 6 has a first guide rail 23 which is assigned to the lower lock bar 10. A second guide rail 24 is optionally assigned to the upper latch 11. Preferably, the guide means 6, in particular the support arm 12, has a further guide rail 25 which defines the vertical axis 16. The guide means 6, in particular the support arm 12, is preferably mounted movably on the first guide rail 23 by means of rollers. The guide arm 15 is also mounted on the other guide rail 25 in a movable manner, preferably by means of rollers.

In the present case, the guide mechanism 6 has a first controllable actuator 26 for moving the sensor 7 and a second controllable actuator 27 for rotating the sensor. The actuators 26, 27 are preferably each designed as an electric motor. The first actuator 26 is preferably electrically connected to a linear drive, not shown here, for moving the support arm 12 horizontally and the guide arm 15 vertically, and the second actuator 27 is preferably electrically connected to a first rotary drive, not shown here, which deflects the sensor 7. The linear drive and/or the first rotary drive are each designed, for example, as a belt drive. For actuating the actuators 26, 27, the device 1 preferably has a control 28 which is/can be electrically connected to the first and second actuators 26, 27, respectively.

The holding device 5 preferably has at least one further actuatable actuator 29 for twisting the bearing surface 4. The further actuator 29 is likewise preferably designed as an electric motor and is electrically connected to a second rotary drive, not shown here, which is likewise designed as a belt drive. The further actuator 29 is preferably likewise electrically connected to the controller 28. The control unit 28 preferably has a data memory unit, not shown here, in which, for example, the measurement positions or the coordinates of the measurement positions that can be specified are stored, which are transmitted to the actuators 26, 27, 29 for positioning or orienting the sensor 7 and the brake disk 3 as a function of the coordinates.

The position determination of the component 2 or of the brake disk 3 is preferably carried out before the layer thickness measurement, for example by means of a distance detection sensor, which is preferably arranged/can be arranged on the guide arm 18, so that the layer thickness measurement can then be carried out reliably.

Preferably, the sensor 7 is fixed to a receptacle 30, which is arranged in the free end 18. Alternatively, the sensor 7 is fixed directly in the free end 18.

Preferably, the device 1 has a height in the vertical direction of, in particular, 500mm and a width in the horizontal direction of, in particular, 800 mm. The guide arm 15 preferably has a length of in particular 300 mm.

Fig. 2 shows a device 1, in which, in contrast to fig. 1, the sensor 7 detects the layer thickness on a side wall, in particular on an outer side wall 31, of the disc brake 3. By corresponding actuation of the first actuator 26, the support arm 12 has been moved horizontally and the guide arm 15 has been moved vertically. By actuating the second actuator 27, the sensor 7 is already twisted about the first axis of rotation 17.

Fig. 3 shows a device 1, in which, in contrast to the previous figures, the underside 32 of the brake disc 3 is now detected by the sensor 7 for layer thickness measurement.

Fig. 4 shows a device 1 in which the sensor 7 detects a pot-shaped side or inner side wall 33 of the disc brake 3.

For better clarity, some of the elements known from fig. 1 are not shown in fig. 2, 3 and 4.

Thus, the upper side 8, the lower side 32 and the side walls, in particular the outer side wall 31 and the inner side wall 33, of the disc brake 3 can be detected by the device 1. In particular, the brake disk 3 can thus be detected in a single clamped state (afpannung) at all relevant positions, i.e. at the rim contact surface, the hub contact surface, the pot side and/or the turret side. The combination of the automatic positionability of the sensor 7 and the automatic rotation of the bearing surface 4 ensures a particularly reliable, reproducible and fully automated layer thickness measurement. In particular, all relevant surfaces of the brake disk 3 can be manipulated and measured without a manual intermediate step. In this case, the device 1 is designed as a self-sufficient measuring device or as a separate device 1, but it can also be integrated in a production line. By means of the configuration of the device 1, the measuring time can be reduced, the effort and the user effort for the user can be minimized and the repetition accuracy of the layer thickness measurement can be improved.

Preferably, the device 1 has a housing which at least partially encloses or encloses the device 1.

The coating is, for example, an organic lacquer or a liquid medium containing zinc, which should protect the brake disc 3 against corrosion. The layer thicknesses of other coatings, such as, for example, thermal spray coatings, can also be measured with the device 1.