Centrifugal dust remover and dust pelletizing system

文档序号:1715185 发布日期:2019-12-17 浏览:17次 中文

阅读说明:本技术 一种离心式除尘器及除尘系统 (Centrifugal dust remover and dust pelletizing system ) 是由 王博 颜世军 茹立东 于 2019-10-14 设计创作,主要内容包括:本发明公开了一种离心式除尘器及除尘系统,涉及除尘设备技术领域。包括外壳,外壳顶端设置有进气通道,外壳的底端设置有第一粉尘通道,外壳内设置有球形壳体,球形壳体与进气通道连通,球形壳体上设置有第二粉尘通道,第二粉尘通道嵌套于第一粉尘通道内,球形壳体内设置有第一腔室,第一腔室上分别设置有排气通道和第三粉尘通道,排气通道嵌套于进气通道内,第三粉尘通道嵌套于第二粉尘通道内,球形壳体内还设置有多个第二腔室,第二腔室上分别设置有第一通道和第二通道,第一通道与第一腔室连通,第二通道与外壳连通,第二腔室上还设置有第三通道,第三通道与球形壳体连通。能够降低粉尘返混几率,进而提升分离效率。(The invention discloses a centrifugal dust remover and a dust removing system, and relates to the technical field of dust removing equipment. The dust collector comprises a shell, an air inlet channel is arranged at the top end of the shell, a first dust channel is arranged at the bottom end of the shell, a spherical shell is arranged in the shell and communicated with the air inlet channel, a second dust channel is arranged on the spherical shell and nested in the first dust channel, a first cavity is arranged in the spherical shell, an exhaust channel and a third dust channel are respectively arranged on the first cavity, the exhaust channel is nested in the air inlet channel, the third dust channel is nested in the second dust channel, a plurality of second cavities are further arranged in the spherical shell, a first channel and a second channel are respectively arranged on the second cavities, the first channel is communicated with the first cavity, the second channel is communicated with the shell, a third channel is further arranged on the second cavity, and the third channel is communicated with the spherical shell. The dust back-mixing probability can be reduced, and the separation efficiency is improved.)

1. A centrifugal dust remover is characterized by comprising a shell, an air inlet channel is arranged at the top end of the shell, a first dust channel is arranged at the bottom end of the shell, a spherical shell is arranged in the shell and communicated with the air inlet channel, a second dust channel is arranged on the spherical shell and nested in the first dust channel, a first cavity is arranged in the spherical shell, an exhaust channel and a third dust channel are respectively arranged on the first cavity, the exhaust channel is nested in the air inlet channel, the third dust channel is nested in the second dust channel, a plurality of second cavities are further arranged in the spherical shell and circumferentially and uniformly distributed along the first cavity, a first channel and a second channel are respectively arranged on the second cavities, and the first channel is communicated with the first cavity, the second channel is communicated with the shell, a third channel is further arranged on the second cavity and communicated with the spherical shell, the opening direction of the third channel and the first axis form a first preset included angle, the spherical shell can rotate along the first axis, and the first axis is a connecting line between the air inlet channel and the second dust channel.

2. The centrifugal dust collector as claimed in claim 1, wherein said housing includes a cylindrical shell and a truncated cone-shaped shell connected to one end of said cylindrical shell, a lower bottom of said truncated cone-shaped shell being connected to said cylindrical shell, said air intake passage being provided on an end surface of said cylindrical shell remote from said truncated cone-shaped shell, said first dust passage being provided on an upper bottom of said truncated cone-shaped shell.

3. The centrifugal dust collector as claimed in claim 2, further comprising a frame, wherein the outer wall of the air inlet channel is provided with a first bearing, the first bearing is connected with the frame through a bearing seat, the outer wall of the second dust channel is provided with a second bearing, the inner wall of the truncated cone-shaped shell is provided with a retainer, and the second dust channel is rotatably connected with the retainer through the second bearing.

4. A centrifugal precipitator in accordance with claim 3, further comprising an electric motor in belt-driven communication with the air inlet passage.

5. The centrifugal precipitator of claim 1 wherein the first and second chambers are both bodies of revolution, the central axis of the first chamber and the central axis of the second chamber having a second predetermined included angle therebetween.

6. The centrifugal precipitator of claim 1, wherein a sealing bearing is further disposed on the inlet passage, and the inlet passage and the housing are connected by the sealing bearing.

7. A centrifugal precipitator in accordance with claim 1, wherein the shape of the radial cross-section of the third passage comprises any one of a circle and a polygon.

8. The centrifugal precipitator of claim 1, wherein the shape of the spherical shell comprises any one of an ellipsoid and a sphere.

9. The centrifugal dust collector according to claim 1, further comprising a dust collecting device provided at the first dust channel, and a diameter of an access port of the dust collecting device is greater than or equal to a diameter of the first dust channel.

10. A dust removal system comprising the centrifugal dust remover as claimed in any one of claims 1 to 9.

Technical Field

The invention relates to the technical field of dust removing equipment, in particular to a centrifugal dust remover and a dust removing system.

Background

When the dust-containing gas rotates, dust particles in the gas flow can be separated from the gas flow under the action of centrifugal force, and the dust removal technology is called as centrifugal dust removal technology. The equipment for removing dust by using the centrifugal dust removing technology is called a centrifugal dust remover. The centrifugal dust remover is one of dust removing equipments widely used in industry, and is mostly used as the equipment for smoke prevention and dust removal, multi-stage dust removal and pre-dust removal of small coal-fired boilers. The device is used for separating and removing harmful dust in the flue gas, reducing or eliminating the pollution of the discharged flue gas to the environment and the atmosphere, or trapping and recovering useful dust in the airflow to reduce the material loss.

Disclosure of Invention

The invention aims to provide a centrifugal dust remover and a dust removing system, wherein multiple centrifugal force fields achieve multiple centrifugation, the dust back-mixing probability can be reduced, and the separation efficiency is improved.

The embodiment of the invention is realized by the following steps:

In one aspect of the embodiments of the present invention, a centrifugal dust collector is provided, which includes a housing, an air inlet channel is disposed at a top end of the housing, a first dust channel is disposed at a bottom end of the housing, a spherical housing is disposed in the housing, the spherical housing is communicated with the air inlet channel, a second dust channel is disposed on the spherical housing, the second dust channel is nested in the first dust channel, a first cavity is disposed in the spherical housing, an exhaust channel and a third dust channel are disposed on the first cavity, the exhaust channel is nested in the air inlet channel, the third dust channel is nested in the second dust channel, a plurality of second cavities are disposed in the spherical housing, the second cavities are uniformly distributed along a circumferential direction of the first cavity, and a first channel and a second channel are disposed on the second cavity, the first channel is communicated with the first cavity, the second channel is communicated with the shell, a third channel is further arranged on the second cavity, the third channel is communicated with the spherical shell, a first preset included angle is formed between the opening direction of the third channel and a first axis, the spherical shell can rotate along the first axis, and the first axis is a connecting line between the air inlet channel and the second dust channel.

Optionally, the outer shell includes a cylindrical shell and a truncated cone-shaped shell connected to one end of the cylindrical shell, a lower bottom of the truncated cone-shaped shell is connected to the cylindrical shell, the air inlet channel is disposed on an end surface of the cylindrical shell, the end surface being far away from the truncated cone-shaped shell, and the first dust channel is disposed at an upper bottom of the truncated cone-shaped shell.

Optionally, the centrifugal dust collector further comprises a frame, a first bearing is arranged on the air inlet channel and connected with the frame through a bearing seat, a second bearing is arranged on the outer wall of the second dust channel, a retainer is arranged on the inner wall of the circular truncated cone-shaped shell, and the second dust channel is rotatably connected with the retainer through the second bearing.

Optionally, the centrifugal dust collector further comprises a motor, and the motor is in transmission connection with the air inlet channel through a belt.

Optionally, the first chamber and the second chamber are both rotating bodies, and a second preset included angle is formed between the central axis of the first chamber and the central axis of the second chamber.

Optionally, a sealing bearing is further disposed on the air inlet passage, and the air inlet passage is connected to the housing through the sealing bearing.

Optionally, the shape of the radial cross section of the third passage includes any one of a circle and a polygon.

Optionally, the shape of the spherical shell includes any one of an ellipsoid and a sphere.

Optionally, the centrifugal dust collector further comprises a dust collecting device, the dust collecting device is arranged at the first dust channel, and the caliber of the access port of the dust collecting device is greater than or equal to the caliber of the first dust channel.

The embodiment of the invention also provides a dust removal system which comprises the centrifugal dust remover.

The embodiment of the invention has the beneficial effects that:

According to the centrifugal dust remover and the dust removing system provided by the embodiment of the invention, under the action that the exhaust port is connected with the air pump, negative pressure is formed in the equipment. Through setting up the inlet channel on shell top and setting up in the shell and with the spherical casing of inlet channel intercommunication, make the gas that has the dust discharge in spherical casing, the spherical casing is rotatory to drive gaseous rotatory centrifugal force that produces, makes partial dust from dusty gas separation and subside along spherical casing under the effect of centrifugal force to discharge along second dust passageway. The separated gas enters the second chamber through the third channel, the gas with dust is subjected to rotary centrifugal separation in the second chamber again, and meanwhile, due to the centrifugal force generated by the rotation of the spherical shell, dust particles separated from the dust-containing gas enter the shell from the second channel of the second chamber and are finally discharged from the first dust channel. The gas separated in the second chamber can enter the first chamber through the first channel, and rotate in the first chamber again, so that centrifugal force is generated to further separate dust and settle along the wall of the first chamber, the separated gas is discharged from the exhaust channel, and the dust is discharged from the third dust channel. Through the organic combination of first cavity, second cavity, spherical shell and shell, under the effect of multiple centrifugal force field, can reach the multiple stage separation, reduce dust back mixing probability simultaneously, and then promote separation efficiency.

drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural diagram of a centrifugal dust collector according to an embodiment of the present invention;

Fig. 2 is a second schematic structural diagram of a centrifugal dust collector provided in the embodiment of the present invention.

Icon: 100-centrifugal dust remover; 110-a housing; 112-an intake passage; 1122-a first bearing; 114-a first dust channel; 116-a cylindrical housing; 118-a truncated cone shaped housing; 1182-a cage; 120-a spherical shell; 122-a second dust channel; 1222-a second bearing; 130-a first chamber; 132-an exhaust channel; 134-a third dust channel; 140-a second chamber; 142-a first channel; 144-a second channel; 146-third channel.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention conventionally place when used, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 and fig. 2, the present embodiment provides a centrifugal dust collector 100, which includes a housing 110, an air inlet channel 112 is disposed at a top end of the housing 110, a first dust channel 114 is disposed at a bottom end of the housing 110, a spherical housing 120 is disposed in the housing 110, the spherical housing 120 is communicated with the air inlet channel 112, a second dust channel 122 is disposed on the spherical housing 120, the second dust channel 122 is nested in the first dust channel 114, a first chamber 130 is disposed in the spherical housing 120, an exhaust channel 132 and a third dust channel 134 are respectively disposed on the first chamber 130, the exhaust channel 132 is nested in the air inlet channel 112, the third dust channel 134 is nested in the second dust channel 122, a plurality of second chambers 140 are further disposed in the spherical housing 120, the second chambers 140 are uniformly distributed along a circumferential direction of the first chamber 130, a first channel 142 and a second channel 144 are respectively disposed on the second chambers 140, the first channel 142 is communicated with the first chamber 130, the second channel 144 is communicated with the housing 110, the second chamber 140 is further provided with a third channel 146, the third channel 146 is communicated with the spherical shell 120, the opening direction of the third channel 146 forms a first preset included angle with a first axis, the spherical shell 120 can rotate along the first axis, and the first axis is a connecting line between the air inlet channel 112 and the second dust channel 122.

It should be noted that, firstly, the number of the second chambers 140 is not specifically limited in the embodiment of the present invention, for example, the number of the second chambers 140 may be set to 3 to 5, and the specific number may be flexibly set according to actual needs as long as the required dust removal requirement can be met.

Secondly, the first channel 142, the second channel 144 and the third channel 146 arranged on the second chamber 140 enable the first chamber 130, the second chamber 140, the interior of the spherical shell 120, the interior of the shell 110 and other spaces to be communicated, and the gas with dust can be conveniently separated from the dust under the action of centrifugal force.

Thirdly, the first chamber 130, the second chamber 140 and the spherical shell 120 are sequentially connected through the first channel 142 and the second channel 144 arranged on the second chamber 140, and when the spherical shell 120 rotates along the rotation axis, the first chamber 130 and the second chamber 140 rotate synchronously along with the spherical shell 120, so as to achieve the purpose of centrifugal dust removal.

In the centrifugal dust collector 100 provided by the embodiment of the invention, under the action that the air exhaust port is connected with the air extractor, negative pressure is formed in the equipment. Through the air inlet channel 112 arranged at the top end of the shell 110 and the spherical shell 120 arranged in the shell 110 and communicated with the air inlet channel 112, the gas with dust is discharged into the spherical shell 120, the spherical shell 120 rotates to drive the gas to rotate to generate centrifugal force, and part of dust is separated from the dust-containing gas and is settled along the inner wall of the spherical shell 120 under the action of the centrifugal force and is discharged along the second dust channel 122. The separated gas enters the second chamber 140 through the third passage 146, the gas with dust is again subjected to rotational centrifugal separation in the second chamber 140, and simultaneously, due to the centrifugal force generated by the rotation of the spherical shell 120, the dust particles separated from the dust-containing gas enter the housing 110 from the second passage 144 of the second chamber 140 and are finally discharged from the first dust passage 114. The separated gas in the second chamber 140 can enter the first chamber 130 through the first passage 142, and rotate again in the first chamber 130, so that the dust is further separated by centrifugal force and settles along the inner wall of the first chamber 130, the separated gas is discharged from the exhaust passage 132, and the dust is discharged from the third dust passage 134. Through the organic combination of the first chamber 130, the second chamber 140, the spherical shell 120 and the shell 110, under the action of a multiple centrifugal force field, multi-stage separation can be achieved, and meanwhile, the dust back-mixing probability is reduced, and further, the separation efficiency is improved.

As shown in fig. 1, the outer casing 110 includes a cylindrical casing 116 and a truncated cone shaped casing 118 connected to one end of the cylindrical casing 116, a lower bottom of the truncated cone shaped casing 118 is connected to the cylindrical casing 116, the air intake passage 112 is provided on an end surface of the cylindrical casing 116 remote from the truncated cone shaped casing 118, and the first dust passage 114 is provided on an upper bottom of the truncated cone shaped casing 118. Therefore, the required space for the rotation of the spherical shell 120 can be effectively ensured, and the gas with dust can smoothly slide down along the inner wall of the shell 110 under the centrifugal action, so that the dust can be discharged in time.

as shown in fig. 1 and fig. 2, the centrifugal dust collector 100 further includes a frame (not shown), the air inlet channel 112 is provided with a first bearing 1122, the first bearing 1122 is connected to the frame through a bearing seat, the outer wall of the second dust channel 122 is provided with a second bearing 1222, the inner wall of the circular truncated cone-shaped housing 118 is provided with a holder 1182, and the second dust channel 122 is rotatably connected to the holder 1182 through the second bearing 1222.

By adopting the above structure, when the spherical shell 120 rotates, the first bearing 1122 and the second bearing 1222 can rotate, so that the rotation of the spherical shell 120 is more stable, the rotation friction force is reduced, the abrasion of the rotation part of the air inlet channel 112 and the second dust channel 122 on the spherical shell 120 is reduced, and the service life is prolonged.

Optionally, as shown in FIG. 1, the centrifugal dust collector 100 further comprises an electric motor (not shown in FIG. 1) which is in belt-driven connection with the air inlet passage 112.

Thus, the centrifugal dust collector 100 can work continuously and stably, the transmission between the first bearing 1122 and the motor is more stable, and the start and stop of the centrifugal dust collector 100 can be controlled conveniently through the motor.

As shown in fig. 2, the first chamber 130 and the second chamber 140 are both rotating bodies, and a second preset included angle is formed between the central axis of the first chamber 130 and the central axis of the second chamber 140.

Specifically, the second preset included angle between the central axis of the first chamber 130 and the central axis of the second chamber 140 may be set to 20 °, 25 °, 30 °, and the like, so that the mutual structure may be more compact, and it is also beneficial to provide a required centrifugal force to separate dust efficiently. Meanwhile, the gas is discharged through the first chamber 130, the dust-laden gas is promoted to be separated into dust, and the separated gas is discharged continuously.

Optionally, a sealing bearing is further disposed on the air inlet passage 112, and the air inlet passage 112 and the housing 110 are connected through the sealing bearing.

thus, not only the air inlet passage 112 and the housing 110 are sealed, but also the dust-laden gas is prevented from leaking out from the gap between the air inlet passage 112 and the housing 110, and the sealing performance of the centrifugal dust collector 100 is prevented from being affected. The air inlet passage 112 and the outer shell 110 can be connected in a smooth rotating mode, rotation of the spherical shell 120 connected with the air inlet passage 112 is facilitated, and stability in use is improved.

As shown in fig. 2, the shape of the radial section of the third passage 146 includes any one of a circle and a polygon. For example, the third channel 146 may be configured as a circle, a boss, a regular hexagon, or the like, and may be flexibly configured according to the gas flow rate of the actual requirement, so that the gas flow is more stable, and the dust separation effect is better.

Alternatively, the shape of the spherical shell 120 includes any one of an ellipsoid and a sphere. When the spherical shell 120 is in the shape of an ellipsoid, the main axis of the ellipsoid is consistent with the axes of the air inlet channel 112 and the second dust channel 122 on the spherical shell 120, so that the spherical shell 120 is stressed in a balanced manner when rotating, and the stability of dust separation is improved.

Optionally, as shown in fig. 2, the centrifugal dust collector 100 further includes a dust collecting device (not shown in fig. 2), the dust collecting device is disposed at the first dust channel 114, and the aperture of the access port of the dust collecting device is greater than or equal to the aperture of the first dust channel 114.

For example, the dust collecting device may use a water seal to make the first dust channel 114, the second dust channel 122, and the third dust channel 134 reach deep below the liquid surface of the dust collecting device. The collection of the dust bag can also be achieved by connecting the first dust channel 114, the second dust channel 122 and the third dust channel 134 with the inlet of the bag.

The working principle of the centrifugal dust collector 100 is as follows: the dust-laden gas enters the interior of the spherical housing 120 from the gas inlet passage 112, and due to the rotation of the spherical housing 120, the dust-laden gas entering the spherical housing 120 is rotated by the rotation of the spherical housing 120, and a part of dust particles collide with the spherical housing 120 to be settled and are discharged from the second dust passage 122. In addition, the gas enters the second chamber 140 from the third passage 146 of the second chamber 140 and is rotated and centrifuged in the second chamber 140, and the dust particles enter the housing 110 from the second passage 144 of the second chamber 140 and are finally discharged from the first dust passage 114. The gas in the second chamber 140 is discharged from the first passage 142 into the first chamber 130, the rotation separation occurs in the first chamber 130, the separated dust particles are discharged from the third dust passage 134, and the separated gas is discharged from the exhaust passage 132.

The embodiment of the invention also discloses a dust removal system which comprises the centrifugal dust remover 100. The dust removal system incorporates the same structure and benefits as the centrifugal dust remover 100 in the previous embodiment. The structure and advantages of the centrifugal dust collector 100 have been described in detail in the foregoing embodiments, and will not be described in detail herein.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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