阅读说明：本技术 一种拉幅定形机击打排水滚轴装置 (Tentering setting machine hits and beats drainage roller bearing device ) 是由 钱玲玲 邵燕君 汪俊康 华洪涛 沈明华 张晨欣 赵子立 于 2019-09-17 设计创作，主要内容包括：本发明涉及一种拉幅定形机击打排水滚轴装置,针对上压辊(1)、下压辊(2)对织布的压碾操作,进一步增设击打排水结构,在织布后续移动路径上,依次设置各组击打滚轴,应用其中滚轴(3)上非端面圆心位置所连接的转轴,在相对应转动电机(5)的驱动下,实现滚轴(3)的离心转动,结合相邻击打滚轴的滚轴(3)分别对应织布上方、下方的设置,由各滚轴(3)实现对织布的上下高频击打,获得织布自身的高频震动,最大限度排除织布表面停留的水分,如此再应用后续烘箱对织布进行红热处理,有效提高了整个拉幅定形过程的工作效率。(the invention relates to a beating drainage roller device of a tentering setting machine, which is characterized in that a beating drainage structure is further additionally arranged aiming at the rolling operation of an upper compression roller (1) and a lower compression roller (2) on woven cloth, each group of beating rollers are sequentially arranged on the subsequent moving path of the woven cloth, a rotating shaft connected with the center position of the non-end surface of each roller (3) is applied, the centrifugal rotation of the rollers (3) is realized under the drive of a corresponding rotating motor (5), the rollers (3) of adjacent beating rollers are respectively arranged above and below the woven cloth, the upper and lower high-frequency beating on the woven cloth is realized by each roller (3), the high-frequency vibration of the woven cloth is obtained, the water remained on the surface of the woven cloth is furthest removed, and the subsequent oven is applied to carry out red heat treatment on the woven cloth, so that the working efficiency of the whole tentering setting process is.)

1. A beating drainage rolling shaft device of a tenter setting machine comprises an upper pressing roller (1) and a lower pressing roller (2); the length of the upper compression roller (1) is matched with that of the lower compression roller (2) and the width of the assembly line woven fabric, the upper compression roller (1) and the lower compression roller (2) are vertically arranged in a horizontal posture in parallel, a preset interval gap is kept between the upper compression roller (1) and the lower compression roller (2), the assembly line woven fabric horizontally passes through the gap between the upper compression roller (1) and the lower compression roller (2), and the upper compression roller (1) and the lower compression roller (2) respectively rotate under the control of a motor connected with the upper compression roller and the lower compression roller to realize the compression and grinding of the woven fabric;

the method is characterized in that: the striking mechanism comprises at least two groups of striking rollers, wherein the striking rollers have the same structure, and each group of striking rollers respectively comprises a roller (3), a support rod (4) and a rotating motor (5); in each group of beating rollers, the length of the roller (3) is adaptive to the width of the assembly line woven fabric, the end part of the rotating rod on the rotating motor (5) is fixedly connected with the non-circle center position on one end face of the roller (3), the straight line where the rotating rod is located on the rotating motor (5) is parallel to the straight line where the central connecting line of the two end faces of the roller (3) is located, one end of the supporting rod (4) is fixedly connected with the non-circle center position on the other end face of the roller (3), and the straight line where the rotating rod is located on the rotating motor (5) is collinear with the straight line where the supporting rod (4);

Each group of beating rollers are arranged at the downstream of the upper press roller (1) and the lower press roller (2) in the direction corresponding to the weaving production line, the assembly line weaving sequentially passes through the rollers (3) in each group of beating rollers, and along the direction of the weaving production line, the rollers (3) of the adjacent beating rollers are respectively positioned above and below the weaving, the rollers (3) in each group of beating rollers are parallel to each other in a horizontal posture, each roller (3) is vertical to the direction of the weaving production line, and a preset distance is kept between the adjacent rollers (3); when the woven fabric sequentially passes through each group of striking rollers is in a horizontal posture; defining the minimum distance from the end surface position of the roller (3) connected with the support rod (4) to the edge of the end surface as a, wherein the distance between two support rods (4) in adjacent beating rollers in the vertical direction is not more than 2 times of a;

The position of a rotating motor (5) in each group of beating rolling shafts is fixed with the position of a supporting rod (4), the rotating motor (5) is fixed through a connecting support, the rolling shafts (3) in each group of beating rolling shafts are driven by the corresponding rotating motor (5) to rotate respectively, and the tangential rotating direction of the position, which is contacted with woven cloth, on the side surface of each rolling shaft (3) is consistent with the weaving production line direction.

2. The tenter setting machine striking drainage roller device as claimed in claim 1, wherein: each group hits and still includes air pump (6) in beating the roller bearing respectively, each group hits and beats in the roller bearing, roller bearing (3) inside cavity that sets up, roller bearing (3) side a week sets up each venthole that runs through roller bearing (3) inner and outer space, bracing piece (4) are opened for both ends, and the tubular structure who link up each other, the position setting of bracing piece (4) roller bearing (3) terminal surface runs through roller bearing (3) inner and outer space gas injection hole, bracing piece (4) are through gas injection hole intercommunication roller bearing (3) inner cavity, the gas outlet of air pump (6) is through the port swing joint of connecting piece (7) and bracing piece (4) dorsad roller bearing (3), and communicate each other, the port of bracing piece (4) and roller bearing (3) rotates relatively each other, the position of air pump (6) is fixed through linking bridge.

3. The tenter setting machine striking drainage roller device as claimed in claim 2, wherein: each air outlet hole on the side surface of the rolling shaft (3) is distributed on the periphery of the side surface of the rolling shaft (3) in an array mode.

4. The tenter setting machine striking drainage roller device as claimed in claim 1, wherein: and the rotating motors (5) in each group of beating rollers are brushless rotating motors.

Technical Field

the invention relates to a beating drainage rolling shaft device of a tentering setting machine, and belongs to the technical field of tentering setting machines.

Background

The printing technology commonly used at present mainly comprises mechanical printing and manual printing, wherein the mechanical printing is completed by a printing machine at one time, and the printing machine is a single machine; machine printing has the disadvantages of relatively coarse printed patterns, less than gorgeous colors, poorer layering, and is limited by the number of color register. Compared with a single printing machine, the manual printing adopts a whole set of printing equipment, and has the advantages of fine patterns, bright colors, strong layering and no color register limitation. An important step in the manual printing process is tentering and setting, wherein tentering and setting are a production line operation process, woven fabrics sequentially pass through a series of processes such as printing and dyeing, steaming, washing and the like along with the movement of a production line, in the process, the woven fabrics sequentially pass through various devices in a production line mode, the woven fabrics need to be subjected to crushing after dip dyeing, the crushing operation is to press out moisture in the woven fabrics as far as possible, but the pressed moisture still stays on the surfaces of the woven fabrics, in the existing tentering and setting machine, the crushed woven fabrics are immediately sent into an oven to be subjected to hot drying treatment, therefore, the moisture removal operation on the surfaces of the woven fabrics is finished by the oven, and the workload of the oven is greatly increased.

disclosure of Invention

the technical problem to be solved by the invention is to provide a tentering setting machine striking drainage roller device, aiming at the pressing and rolling operation of the existing upper compression roller and lower compression roller structures, a designed striking drainage structure is further introduced, the centrifugal rotation of a roller is applied, the striking operation is carried out on woven cloth, the high-frequency shaking of the woven cloth is realized, the drainage effect is obtained, and the working efficiency in the whole tentering setting process is improved.

The invention adopts the following technical scheme for solving the technical problems: the invention designs a tentering setting machine striking drainage rolling shaft device, which comprises an upper compression roller and a lower compression roller; the length of the upper compression roller and the length of the lower compression roller are both adapted to the width of the assembly line woven fabric, the upper compression roller and the lower compression roller are vertically arranged in a horizontal posture in parallel, a preset interval gap is kept between the upper compression roller and the lower compression roller, the assembly line woven fabric horizontally passes through the gap between the upper compression roller and the lower compression roller, and the upper compression roller and the lower compression roller respectively rotate under the control of a motor connected with the upper compression roller and the lower compression roller to realize the compression and grinding of the woven fabric;

The structure of each group of beating rollers is the same, and each group of beating rollers respectively comprise a roller, a supporting rod and a rotating motor; in each group of beating rolling shafts, the length of the rolling shaft is matched with the width of the assembly line woven fabric, the end part of the rotating rod on the rotating motor is fixedly connected with the non-circle center position on one end face of the rolling shaft, the straight line where the rotating rod is located on the rotating motor is parallel to the straight line where the central connecting line of the two end faces of the rolling shaft is located, one end of the supporting rod is fixedly connected with the non-circle center position on the other end face of the rolling shaft, and the straight line where the rotating rod is located on the rotating motor;

Each group of beating rollers are arranged at the downstream of the upper pressing roller and the lower pressing roller in the direction corresponding to the weaving production line, the assembly line weaving sequentially passes through the rollers in each group of beating rollers, the rollers of the adjacent beating rollers are respectively positioned above and below the weaving along the weaving production line, the rollers in each group of beating rollers are parallel to each other in a horizontal posture, each roller is vertical to the weaving production line, and a preset distance is kept between the adjacent rollers; when the woven fabric sequentially passes through each group of striking rollers is in a horizontal posture; defining the minimum distance from the end surface position of the roller connected with the supporting rod to the edge of the end surface as a, wherein the distance of two supporting rods in adjacent striking rollers in the vertical direction is not more than 2 times of a;

The position of a rotating motor in each group of beating rolling shafts is fixed with the position of the supporting rod, the rotating motor is fixed through the connecting support, the rolling shafts in each group of beating rolling shafts are driven by the corresponding rotating motor to rotate respectively, and the rotating direction of the tangent line of the contact position of the side face of each rolling shaft and the woven cloth is consistent with the direction of a weaving production line.

As a preferred technical scheme of the invention: each group hits still include the air pump in beating the roller bearing respectively, each group hits during beating the roller bearing, the inside cavity that sets up of roller bearing, roller bearing side a week sets up each venthole that runs through the interior outer space of roller bearing, the bracing piece is opened for both ends, and the tubular structure that link up each other, the position setting of the roller bearing terminal surface that the bracing piece links up runs through the interior outer space gas injection hole of roller bearing, the bracing piece is through the inside cavity of gas injection hole intercommunication roller bearing, the gas outlet of air pump is through the port swing joint of connecting piece and bracing piece dorsad roller bearing, and communicate each other, the bracing piece rotates with the port of roller bearing each other relatively.

As a preferred technical scheme of the invention: and the air outlets on the side surface of the roller are distributed on the periphery of the side surface of the roller in an array manner.

As a preferred technical scheme of the invention: and the rotating motors in each group of beating rollers are brushless rotating motors.

compared with the prior art, the tentering setting machine striking drainage rolling shaft device adopting the technical scheme has the following technical effects:

(1) According to the tentering setting machine striking drainage roller device, a striking drainage structure is further additionally arranged aiming at the pressing and rolling operation of the upper compression roller and the lower compression roller on the woven cloth, each group of striking rollers are sequentially arranged on the subsequent moving path of the woven cloth, the rotating shaft connected with the circle center position of the non-end surface of each roller is used, the centrifugal rotation of the rollers is realized under the driving of the corresponding rotating motor, the rollers of the adjacent striking rollers are respectively arranged above and below the woven cloth, the upper and lower high-frequency striking on the woven cloth is realized by each roller, the high-frequency vibration of the woven cloth is obtained, the moisture remained on the surface of the woven cloth is furthest removed, and the subsequent oven is used for carrying out red heat treatment on the woven cloth, so that the working efficiency of the whole tentering setting process is effectively;

(2) In the tenter setting machine beating drainage roller device, aiming at each group of beating rollers, internal cavity structure design is further carried out on each roller, a support rod with a tubular structure is applied, an air pump device is added, air is injected into the corresponding roller by each air pump and is discharged from air outlet holes in the surface of the roller, air is supplied to the surface of woven cloth while the rollers beat the woven cloth to obtain high-frequency vibration of the woven cloth, and air drying operation on the surface of the woven cloth is further realized.

Drawings

FIG. 1 is a schematic view of a tenter setter striking drain roller assembly according to the present invention;

FIG. 2 is a schematic view of the operation of the tenter setter striking drain roller assembly of the present invention;

FIG. 3 is a schematic view of the construction of the striking roller of the present invention.

The device comprises an upper compression roller 1, a lower compression roller 2, a rolling shaft 3, a supporting rod 4, a rotating motor 5, an air pump 6 and a connecting piece 7.

Detailed Description

The following description will explain embodiments of the present invention in further detail with reference to the accompanying drawings.

The invention designs a beating drainage rolling shaft device of a stenter setting machine, which specifically comprises an upper compression roller 1 and a lower compression roller 2 as shown in figure 1; wherein, go up compression roller 1 length and 2 lengths of holding down roller, all suit with the width that the assembly line was weaved, go up compression roller 1 and holding down roller 2 with horizontal gesture, be vertical setting from top to bottom parallel to each other, go up and keep presetting interval clearance between compression roller 1 and the holding down roller 2, the assembly line is weaved the level and is passed through the clearance between compression roller 1 and the holding down roller 2, go up compression roller 1 and holding down roller 2 and rotate under the control of its motor that is connected respectively, the realization is ground the pressure of weaving.

The structure of each group of beating rollers is the same as that of each other, and as shown in fig. 3, each group of beating rollers respectively comprises a roller 3, a support rod 4 and a rotating motor 5; in each group of beating rollers, the length of the roller 3 is matched with the width of the assembly line woven cloth, the end part of the rotating rod on the rotating motor 5 is fixedly connected with the non-circle center position on one end face of the roller 3, the straight line where the rotating rod is located on the rotating motor 5 is parallel to the straight line where the central connecting line of the two end faces of the roller 3 is located, one end of the supporting rod 4 is fixedly connected with the non-circle center position on the other end face of the roller 3, and the straight line where the rotating rod is located on the rotating motor 5 is collinear with the straight line where the.

Each group of beating rollers are arranged at the downstream of the upper press roller 1 and the lower press roller 2 in the direction corresponding to the weaving production line, the assembly line weaving sequentially passes through the rollers 3 in each group of beating rollers, and along the weaving production line direction, the rollers 3 of the adjacent beating rollers are respectively positioned above and below the weaving, the rollers 3 in each group of beating rollers are parallel to each other in a horizontal posture, each roller 3 is vertical to the weaving production line direction, and a preset distance is kept between the adjacent rollers 3; when the woven fabric sequentially passes through each group of striking rollers is in a horizontal posture; the minimum distance from the end surface of the roller 3 connected with the support rod 4 to the edge of the end surface is defined as a, and the distance between two support rods 4 in adjacent striking rollers in the vertical direction is not more than 2 times of a.

The position of a rotating motor 5 in each group of beating rollers is fixed with the position of a supporting rod 4, the rotating motor 5 is fixed through a connecting support, the rollers 3 in each group of beating rollers are driven by the corresponding rotating motor 5 to rotate, and the tangential rotating direction of the positions, which are contacted with woven cloth, on the side surfaces of the rollers 3 is consistent with the direction of a weaving production line.

according to the technical scheme, the beating drainage roller device of the tentering setting machine is designed, a beating drainage structure is further additionally arranged aiming at the rolling operation of the upper compression roller 1 and the lower compression roller 2 on woven cloth, each group of beating rollers are sequentially arranged on the subsequent moving path of the woven cloth, the rotating shafts connected with the circle center positions of the non-end surfaces of the rollers 3 are used, the centrifugal rotation of the rollers 3 is realized under the driving of the corresponding rotating motors 5, the rollers 3 of the adjacent beating rollers are combined to respectively correspond to the upper part and the lower part of the woven cloth, the tentering is realized by each roller 3, the high-frequency vibration of the woven cloth is obtained, the moisture remained on the surface of the woven cloth is furthest removed, and the subsequent oven is used for carrying out red heat treatment on the woven cloth, so that the working efficiency of the whole setting process is effectively.

based on the designed basic structure, the invention further designs the following preferable technical scheme: each group of beating rollers further comprises an air pump 6, each group of beating rollers is internally provided with a cavity, each air outlet hole penetrating through the inner space and the outer space of each roller 3 is formed in the periphery of the side surface of each roller 3, in practical application, each air outlet hole is distributed on the periphery of the side surface of each roller 3 in an array mode, each support rod 4 is of a tubular structure with two open ends and is mutually communicated, air injection holes penetrating through the inner space and the outer space of each roller 3 are formed in the position of the end surface of each roller 3 connected with each support rod 4, each support rod 4 is communicated with the cavity in each roller 3 through the air injection holes, the air outlet of each air pump 6 is movably connected with a port, back to each roller 3, of each support rod 4 and the port of each roller 3 through a connecting support, and the; therefore, each air pump 6 injects air into the corresponding roller 3 and discharges the air from the air outlet holes on the surface of the roller 3, and the air is supplied to the surface of the woven fabric when each roller 3 strikes the woven fabric to obtain high-frequency vibration of the woven fabric, so that the air drying operation on the surface of the woven fabric is further realized.

The tenter setting machine beating drainage rolling shaft device is applied to practice, as shown in fig. 2, the rotating motors 5 in all groups of beating rolling shafts are brushless rotating motors, and based on the design technical scheme, an upper compression roller 1, a lower compression roller 2 and all groups of beating rolling shafts are built; the woven cloth passes through the gap between the upper compression roller 1 and the lower compression roller 2 and is sent into the arrangement area of each group of beating rollers, the rollers 3 in each group of beating rollers rotate under the control of the connected brushless rotating motor, in each group of beating rollers, the positions of the rotating rods on the brushless rotating motor, which are connected with the end surfaces of the rollers 3, which are connected with the end surfaces of the supporting rods 4 and the rollers 3, are not the circle center positions of the end surfaces of the rollers 3, and the straight lines of the rotating rods on the brushless rotating motor and the straight lines of the supporting rods 4 are collinear, so that each roller 3 rotates centrifugally under the control of the corresponding brushless rotating motor, the rollers 3 along with the adjacent beating rollers respectively correspond to the upper part and the lower part of the woven cloth, the woven cloth is continuously beaten by the rollers 3 of each beating roller in the conveying process of the production line, namely, the high-frequency vibration of the woven cloth, And the design of the support rod 4 with a tubular structure is that the air pumps 6 in each group of beating roller shafts inject air into the corresponding roller shafts 3, and the air is discharged from the air outlets on the surfaces of the roller shafts 3, so that air supply is realized on the surface of woven cloth when the woven cloth is beaten and high-frequency vibration of the woven cloth is obtained by each roller shaft 3, the air drying operation on the surface of the woven cloth is further realized, the drainage operation on the woven cloth can be greatly improved, and the working efficiency of the whole stentering and setting process can be effectively improved.

the embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.