阅读说明：本技术 电气接线箱 (Electrical junction box ) 是由 辻屋庆直 猪上昌朋 若林弘 于 2019-05-30 设计创作，主要内容包括：本发明提供一种电气接线箱,其能够抑制由于连接器受到来自外部的应力所导致的不良情况。电气接线箱(10)具备：基板(11),安装有连接器(13)；壳体(20),形成有开口部(22),并收容有基板(11)；以及罩(30),安装于开口部(22),贯通形成有供连接器(13)插通的插通孔(32),罩(30)在连接器(13)的两侧的位置具备相比连接器(13)的末端向前方突出的突出部(34A、34B)。(The invention provides an electrical connection box which can inhibit the bad condition caused by the stress from the outside received by a connector. An electrical junction box (10) is provided with: a substrate (11) on which a connector (13) is mounted; a case (20) in which an opening (22) is formed and which houses a substrate (11); and a cover (30) that is attached to the opening (22) and has a through hole (32) through which the connector (13) is inserted, wherein the cover (30) has protruding portions (34A, 34B) that protrude forward from the end of the connector (13) at positions on both sides of the connector (13).)

1. An electrical junction box is provided with:

A substrate on which a connector is mounted;

A housing having an opening and accommodating the substrate; and

A cover mounted on the opening part and having an insertion hole for inserting the connector,

The cover includes protruding portions protruding forward from the distal ends of the connectors at positions on both sides of the connectors.

2. The electrical connection box of claim 1,

The hole edge of the insertion hole has a pair of short diameter portions opposed to each other and a pair of long diameter portions longer than the short diameter portions and opposed to each other,

The protruding portion is provided on the short diameter portion side.

3. The electrical connection box of claim 2,

The cover includes a locked portion that is assembled to the housing accommodating the substrate in a direction in which the connector is inserted into the insertion hole and is locked to the housing,

The protruding portion includes a wall portion extending along a hole edge of the insertion hole, and a rib portion extending in a direction intersecting a direction in which the wall portion extends.

4. The electrical connection box of claim 3,

the rib portion has an extension portion extending in a direction along the short diameter portion.

5. The electrical junction box of any one of claims 2 to 4,

The cover is provided with a reinforcing wall along the long diameter portion, and the reinforcing wall is provided at a height not protruding forward from the distal end of the connector.

Technical Field

In the present specification, a technique related to an electrical junction box is disclosed.

Background

Conventionally, an electrical junction box having a connector connectable to the outside is known. The electrical junction box of patent document 1 includes a housing having an opening portion and a cover assembled to the opening portion of the housing, and a connector protrudes to the outside from a through hole formed in the cover. In addition, a printed circuit board having a connector mounted on a surface thereof is housed in the case, and a terminal of the connector is soldered to the printed circuit board.

Patent document 1: japanese patent laid-open publication No. 2015-95930

However, in the structure in which the connector of the electrical junction box protrudes from the through hole of the cover, the connector is easily subjected to external stress, and there is a possibility that the external stress is applied to the terminal of the connector soldered to the substrate, and a failure such as a connection failure between the substrate and the terminal occurs. In addition, when the electric connection box is conveyed, it is preferable to convey the electric connection box in a direction in which the connector is positioned on the lower side in order to prevent dust and the like from entering the connector.

Disclosure of Invention

The present invention has been made in view of the above circumstances, and an object thereof is to provide an electrical junction box capable of suppressing a problem caused by a connector receiving a stress from the outside.

the electrical junction box described in this specification includes: a substrate on which a connector is mounted; a housing having an opening and accommodating the substrate; and a cover attached to the opening portion and having an insertion hole through which the connector is inserted, the cover including protruding portions protruding forward from ends of the connector at positions on both sides of the connector.

According to this configuration, since the cover includes the protruding portions protruding forward from the distal ends of the connectors at the positions on both sides of the connectors, the protruding portions can suppress the influence of external stress on the connectors. Therefore, the connector can be prevented from being subjected to external stress, which causes a problem.

As an embodiment of the technology described in the present specification, the following embodiment is preferable.

The hole edge of the insertion hole has a pair of short diameter portions facing each other and a pair of long diameter portions longer than the short diameter portions and facing each other, and the protruding portion is provided on the short diameter portion side.

In this case, the protrusion can be prevented from being an obstacle when the connector is fitted to the mating connector, as compared with a configuration in which the protrusion is provided on the long diameter portion side.

The cover includes a locked portion that is assembled to the housing accommodating the board in a direction in which the connector is inserted into the insertion hole and is locked to the housing, and the protruding portion includes a wall portion extending along a hole edge of the insertion hole and a rib portion extending in a direction intersecting the direction in which the wall portion extends.

thus, the area of the protruding portion that the operator presses when assembling the cover to the housing can be increased by the amount of the rib, and therefore, the assembling workability of the cover to the housing can be improved.

The rib portion has an extension portion extending in a direction along the short diameter portion.

In this case, the area of the protruding portion can be increased on the short diameter portion side where the area of the protruding portion can be reduced, and therefore, the cover can be easily assembled.

The cover is provided with a reinforcing wall along the long diameter portion, and the reinforcing wall is provided at a height not protruding forward from the distal end of the connector.

In this case, the height of the reinforcing wall is set lower than that of the connector on the long diameter portion side of the cover, so that the long diameter portion side of the cover can be reinforced, and the reinforcing wall is prevented from becoming an obstacle when the cover is fitted to the mating connector.

Effects of the invention

According to the technology described in the present specification, it is possible to suppress a problem caused by the connector receiving a stress from the outside.

Drawings

Fig. 1 is a perspective view illustrating an electrical junction box of an embodiment.

Fig. 2 is a front view showing the electric junction box.

Fig. 3 is a plan view showing the electrical junction box.

Fig. 4 is a sectional view a-a of fig. 3.

Fig. 5 is a sectional view B-B of fig. 3.

Fig. 6 is an exploded perspective view of the electrical junction box.

Fig. 7 is a diagram illustrating an assembly process of the electric junction box.

Fig. 8 is a diagram showing a mode when the electric junction box is conveyed.

Description of the reference symbols

10: electrical junction box

11: substrate

13: connector with a locking member

20: shell body

22: opening part

24: locking projection

30: cover

32: plug-in hole

32A: short diameter part

32B: long diameter part

34A, 34B: projection part

35: wall part

36A to 36F: rib part

37: extending part

39A, 39B: reinforced wall

41: locked part

41A: is locked in the hole

Detailed Description

< embodiment >

The present embodiment will be described with reference to fig. 1 to 8. The electrical junction box 10 is disposed in a power supply path between a power source such as a battery of a vehicle such as an electric vehicle or a hybrid vehicle and a load such as a lamp or a motor. The electrical junction box 10 can be disposed in any orientation, but in the following description, the X direction is the front, the Y direction is the left, and the Z direction is the upper direction in fig. 1.

As shown in fig. 5, the electrical junction box 10 includes a substrate 11 on which the connector 13 is mounted, a housing 20 in which the substrate 11 is housed, and a cover 30 mounted on the housing 20. The substrate 11 is, for example, a rectangular shape, and is a printed substrate in which a conductive path made of copper foil or the like is formed on an insulating plate by a printed wiring technique, and the electronic component 19 is mounted on the lower surface of the substrate 11. The electronic component 19 can be, for example, a Field Effect Transistor (FET), a coil, a capacitor, an Integrated Circuit (IC), or the like. The connector 13 includes a housing 14 made of synthetic resin and a connector terminal 18. The housing 14 includes a square tubular top cover 15 into which the mating connector CN can be fitted, and a terminal fixing portion 16 connected to the rear of the top cover 15 and fixing a connector terminal 18. A protrusion 15A capable of guiding the fitting direction with the counterpart connector CN extends in the front-rear direction (fitting direction) on the inner wall of the top cover part 15. A plate-shaped support portion 16A that supports the connector terminal 18 on the substrate 11 side extends rearward below the terminal fixing portion 16.

The connector terminal 18 is a rod made of copper, copper alloy, or the like, and is bent in a crank shape. One end of the connector terminal 18 protrudes into the top cover 15, and is connected to a terminal of the mating connector CN, and the other end is soldered to a conductive path on the surface of the substrate 11. The connector 13 can be formed by, for example, insert molding in which the connector terminal 18 is disposed in a mold and resin is injected into the mold, but the connector terminal is not limited to this, and may be pressed into a press-in hole of a housing, for example.

The housing 20 is made of synthetic resin, and as shown in fig. 6 and 7, is formed in a flat, square tubular shape, and includes a pair of opposing walls 21A, 21C and a pair of side walls 21B, 21D, the pair of side walls 21B, 21D connecting the pair of opposing walls 21A, 21C and having an area smaller than the opposing walls 21A, 21C, the housing 20 having an opening 22 formed on a front side (one end side) and a closed wall 21F formed on a rear side (the other end side). The opening 22 has a rectangular shape through which the substrate 11 to which the connector 13 is attached can be inserted. The locking protrusion 24 protrudes outward from the front end portion (end portion on the cover 30 side) of the outer surface of the side walls 21B, 21D. The locking protrusion 24 is formed in a shape that protrudes outward in a stepped manner and has a protruding dimension that decreases in a shape that is inclined toward the front side (the cover 30 side). In addition, both sides of the locking protrusion 24 at the front end portions of the side walls 21B, 21D are cut out in a rectangular shape. As shown in fig. 5, substrate 11 is disposed in case 20 in a posture in which the plate surface is parallel to opposing walls 21A, 21C of case 20.

The cover 30 is made of synthetic resin, and as shown in fig. 6 and 7, includes a cover main body 31 having an insertion hole 32 formed therethrough, and a pair of engaged portions 41 provided at both end portions of the cover main body 31 and engaged with the pair of locking protrusions 24 of the housing 20. The cover main body 31 is a flat plate shape covering the opening 22 of the case 20, and is provided so as to surround the insertion hole 32 with a pair of left and right protruding portions 34A, 34B protruding forward, and a pair of upper and lower reinforcing walls 39A, 39B connecting the pair of protruding portions 34A, 34B.

As shown in fig. 2 and 4, the insertion hole 32 has a rectangular shape, and includes a pair of short diameter portions 32A extending in the vertical direction and facing each other, and a pair of long diameter portions 32B extending in the horizontal direction and facing each other. The long diameter portion 32B is longer than the short diameter portion 32A.

Each of the protruding portions 34A and 34B has an area that can be pressed by a finger of an operator, and includes a wall portion 35 extending along the hole edge of the insertion hole 32 and a plurality of ribs 36A to 36F protruding in a direction (direction intersecting with) orthogonal to the direction in which the wall portion 35 extends. The wall portion 35 is formed flush with (equal in height dimension to) the end surfaces (front end surfaces) of the plurality of ribs 36A to 36F. The plurality of ribs 36A to 36F extend in parallel with each other, and the lowermost rib 36F is provided in an extension 37 extending in an L-shape below the wall 35.

The reinforcing walls 39A, 39B extend linearly along the long diameter portion 32B at a constant height, and are formed to have a projecting dimension smaller than the tip (front end) of the connector 13 as shown in fig. 5 (the tip of the reinforcing walls 39A, 39B is disposed rearward of the tip of the connector 13). Since the dimension (and the area) in the vertical direction of the lower flat plate-shaped portion 31B of the reinforcing wall 39B of the cover 30 is larger than that of the upper flat plate-shaped portion 31A of the reinforcing wall 39A, the area in which the extending portion 37 can extend is secured in the protruding portions 34A and 34B.

As shown in fig. 1, each of the engaged portions 41 has a frame shape in which an engaged hole 41A is formed therethrough, and the disengagement of the cover 30 is restricted by engaging the locking protrusion 24 with the hole edge of the engaged hole 41A. The engaged portion 41 is configured to be capable of flexural deformation, and when the cover 30 is attached, the engaged portion 41 comes into contact with the locking protrusion 24 and elastically expands, and when the locking protrusion 24 reaches the inside of the engaged hole 41A, the engaged portion 41 elastically restores to be engaged with the locking protrusion 24.

The assembly of the electrical junction box 10 is explained.

The connector 13 is mounted to the surface of the substrate 11 by, for example, reflow soldering. Then, as shown in fig. 7, the substrate 11 is accommodated in the case 20 through the opening 22 of the case 20. Next, when the operator presses the flat distal end surfaces of the protruding portions 34A and 34B downward with a finger while inserting the connector 13 into the insertion hole 32 of the cover 30 to assemble the cover 30 to the housing 20, the locked portion 41 is elastically deformed, and then the hole edge of the locked hole 41A is locked to the locking protrusion 24, thereby forming the electrical junction box 10. When the electrical junction box 10 is transported, as shown in fig. 8, the cover 30 is disposed at the lower end portion, and is placed on, for example, the bottom surface portion 50 of the transporting case and transported. At this time, the flat surfaces of the protruding portions 34A and 34B are placed on the flat surface of the bottom surface portion 50, whereby the electrical junction box 10 is held in an upright posture, and the end of the connector 13 is disposed at a position with a gap from the bottom surface portion 50, so that the connector 13 is less susceptible to vibration or the like during transportation.

according to the present embodiment, the following operation and effects are exhibited.

The electrical junction box 10 includes a substrate 11 on which the connector 13 is mounted, a housing 20 in which an opening 22 is formed and the substrate 11 is housed, and a cover 30 which is mounted on the opening 22 and has a through hole 32 through which the connector 13 is inserted, and the cover 30 includes protruding portions 34A and 34B which protrude forward from the end of the connector 13 at positions on both sides of the connector 13.

According to the present embodiment, since the cover 30 includes the protruding portions 34A and 34B protruding forward from the distal end of the connector 13 on both sides with respect to the connector 13, the protruding portions 34A and 34B can suppress the influence of external stress on the connector 13. Therefore, the connector 13 can be prevented from receiving a stress from the outside.

The hole edge of the insertion hole 32 has a rectangular shape having a pair of short diameter portions 32A opposed to each other and a pair of long diameter portions 32B longer than the short diameter portions 32A and opposed to each other, and the protruding portions 34A, 34B are provided on the short diameter portion 32A side.

In this way, compared to the configuration in which the protruding portions 34A and 34B are provided on the side of the long diameter portion 32B, the protruding portions 34A and 34B can be prevented from becoming obstacles when the mating connector CN is fitted thereto.

the cover 30 includes a locked portion 41 that is assembled to the housing 20 accommodating the board 11 in a direction in which the connector 13 is inserted into the insertion hole 32 and is locked to the housing 20, and the protruding portions 34A and 34B include a wall portion 35 extending along a hole edge of the insertion hole 32 and ribs 36A to 36F extending in a direction intersecting the direction in which the wall portion 35 extends.

In this way, the areas of the projections 34A, 34B pressed by the fingers of the operator when assembling the cover 30 to the housing 20 can be increased by the amount of the ribs 36A to 36F, and therefore, the assembling workability of the cover 30 to the housing 20 can be improved.

The ribs 36A to 36F have extensions 37 extending in the direction along the short diameter portion 32A.

In this way, the areas of the protruding portions 34A, 34B can be increased on the side of the small diameter portion 32A where the areas of the protruding portions 34A, 34B can be formed, and therefore, the assembling work of the cover 30 can be easily performed.

The cover 30 is provided with reinforcing walls 39A and 39B along the long diameter portion 32B, and the reinforcing walls 39A and 39B are set to a height not protruding forward from the distal end of the connector 13.

In this case, the reinforcing walls 39A and 39B on the long-diameter portion 32B side of the cover 30 are made lower than the connector 13, so that the long-diameter portion 32B side of the cover 30 can be reinforced, and the reinforcing walls 39A and 39B can be prevented from becoming an obstacle when fitting with the mating connector CN.

< other embodiments >

The technology described in the present specification is not limited to the embodiments described above and shown in the drawings, and for example, the following embodiments are also included in the technical scope of the technology described in the present specification.

(1) The protruding portions 34A and 34B are provided on the short diameter portion 32A side of the cover 30, but not limited thereto, and may be provided on the long diameter portion 32B side of the cover 30. Further, the protrusion may be provided on the entire periphery of the hole edge of the insertion hole 32.

(2) The extending portions 37 are provided in the protruding portions 34A and 34B, but the extending portions 37 may not be provided.

(3) The ribs 36A to 36F are configured to extend in a direction orthogonal to the direction in which the wall portion 35 extends, but are not limited thereto, and may be configured to extend in a direction (intersecting direction) other than the direction in which the wall portion 35 extends.