阅读说明：本技术 一种单边焊管收料设备 (Unilateral welded tube receives material equipment ) 是由 王永明 于 2019-09-23 设计创作，主要内容包括：本发明提供一种单边焊管收料设备,它包括工作台、导向轮组、飞剪切断轮、角度调节装置、收料盘和收料电机,所述导向轮组沿工作台面呈直线排列,所述飞剪切断轮为一对相向转动的滚轮,两个滚轮上的相对位置分别设置有切刀,两切刀的相交切割位位于两滚轮的连心线的中点处；所述角度调节装置位于所述导向轮组的末端与所述收料盘的进口之间,用于将焊管转向进入收料盘；所述收料电机驱动所述收料盘转动。该一种单边焊管收料设备具有节省人工、结构简单、可连续工作、安全性好的优点。(The invention provides unilateral welded pipe receiving equipment which comprises a workbench, a guide wheel set, a flying shear cutting wheel, an angle adjusting device, a receiving disc and a receiving motor, wherein the guide wheel set is linearly arranged along the workbench surface; the angle adjusting device is positioned between the tail end of the guide wheel set and the inlet of the material collecting disc and is used for steering the welded pipe to enter the material collecting disc; the material receiving motor drives the material receiving plate to rotate. This unilateral welded tube material equipment of receiving has the advantage of saving artifical, simple structure, but continuous operation, security are good.)

1. The utility model provides a unilateral welded tube receives material equipment which characterized in that: the device comprises a workbench, a first guide wheel set, a second guide wheel set, a group of flying shear cutting wheels, an angle adjusting device and a material collecting disc, wherein the first guide wheel set and the second guide wheel set are linearly arranged along the workbench; the flying shear cutting wheel is a pair of idler wheels rotating in opposite directions and is arranged at the front section of the first guide wheel group, cutters are respectively arranged at opposite positions on the pair of idler wheels, the intersected cutting position of the two cutters is positioned at the midpoint of the connecting line of the two idler wheels, and the intersected cutting position is also positioned in the guide direction of the first guide wheel group; the two material receiving discs are respectively positioned on one side of the tail end of the first guide wheel set and one side of the tail end of the second guide wheel set; the two angle adjusting devices are respectively positioned at the tail end of the first guide wheel set and the tail end of the second guide wheel set and are opposite to the two material receiving discs, and are used for guiding the welded pipe into the two material receiving discs respectively; the material receiving plate is driven to rotate by a material receiving motor.

2. The unilateral welded tube material receiving equipment of claim 1, which is characterized in that: the angle adjusting device comprises a push rod mechanism, a track seat, a sliding block arranged on the track seat and a top wheel arranged on the sliding block, wherein the push rod end of the push rod mechanism can drive the sliding block to move linearly and reciprocally along the track seat.

3. The unilateral welded tube material receiving equipment of claim 2, wherein: the walking direction of the sliding block is vertical to the arrangement direction of the first guide wheel set.

4. The single-side welded pipe receiving equipment as claimed in any one of claims 1 to 3, wherein: the first guide wheel set and the second guide wheel set comprise a plurality of pairs of guide wheels, and grooves matched with the welded pipes are formed in the wheel surfaces of the guide wheels.

5. The unilateral welded tube material receiving equipment of claim 4, wherein: at least one of the two guide wheels positioned at the head end of the first guide wheel set is an elastic wheel with a reset structure, and the elastic wheel always moves towards the corresponding guide wheel under the driving of the reset structure.

6. The unilateral welded tube material receiving equipment of claim 5, wherein: the guide wheels at one side close to the material receiving disc are adjusting wheels with adjustable positions, and the adjusting directions of the adjusting wheels are perpendicular to the guiding directions of the first guide wheel set.

7. The unilateral welded pipe material collecting device of claim 1 or 6, wherein: based on flying shear cuts off the assembly tolerance of wheel, the cutting part of cutter cutting edge is the plane, and when two cutters crossed cutting position, when stupefied before or the stupefied butt in back of the cutting part of two cutter cutting edges, flying shear cuts off the wheel and removes certain distance based on assembly tolerance under the interact power, and when two cutters reachd crossing cutting position, the cutting part plane butt of two cutter cutting edges.

8. The single-side welded pipe receiving equipment as claimed in claim 2, 3, 5 or 6, wherein: correspond on the workstation angle adjusting device sets up and is used for circumference locking the locking mechanism of track seat makes the track seat only stays the degree of freedom with the same moving direction of slider, be fixed with the regulation benchmark board on the workstation, one side of track seat is fixed with the regulating plate, adjust the benchmark board with connect through adjusting bolt between the regulating plate, adjusting bolt's regulation direction with the slip direction of slider is unanimous, adjusting bolt's one end sets up the handle.

9. The single-side welded pipe receiving equipment as claimed in claim 1, 2, 3, 5 or 6, wherein: the flying shear cutting device is characterized by further comprising a controller, wherein an encoder is installed on the elastic wheel, a travel switch used for determining an initial position is installed on a sliding block of the angle adjusting device relative to the rail seat, and a travel switch used for determining the reset position of the cutter is correspondingly installed on the flying shear cutting wheel; a color code sensor is arranged on the front side of the first guide wheel set corresponding to the Bundy tube; the controller is connected with the encoder to obtain the number of turns of the guide wheel so as to calculate the length of the winding Bundy tube and the advancing speed of the Bundy tube; the controller is connected with a push rod mechanism of the angle adjusting device to control the sliding block to move according to a set stroke; the controller is connected with the color mark sensor and a motor of the flying shear cutting wheel to control the cutting action according to the signal of the color mark sensor and the advancing speed of the Bundy tube, and the controller is connected with the two travel switches to determine whether the sliding block and the cutter are reset in place or not.

10. The method for automatically receiving materials by using the single-side welded pipe receiving equipment as claimed in claim 9 is characterized in that: the method comprises the following steps:

1) starting the first guide wheel set and the second guide wheel set to receive the welded pipe;

2) the encoder calculates the linear velocity according to the size data and the number of rotation turns of the elastic wheel, obtains the advancing speed of the welded pipe, and sends the data to the controller;

3) the controller controls the corresponding angle adjusting device to start on time according to the received advancing speed of the welded pipe and the distance between the angle adjusting device and the elastic wheel, and the welded pipe is guided to the material receiving plate;

4) when detecting that the welded pipe passes for the first time, the color code sensor sends a signal to the controller, and the controller controls the first material receiving disc to start rotating;

5) when the color code sensor detects the position of a welding spot, a signal is sent to the controller, and the controller controls a motor of the flying shear cutting wheel to start according to a preset rotating speed;

6) after the cutting action is finished, the controller resets the working angle adjusting device according to a signal of the flying shear cutting wheel, controls the other angle adjusting device to start on time according to the distance between the other angle adjusting device and the elastic wheel and the advancing speed of the welded pipe, guides the welded pipe to the other material receiving disc, and then repeats the steps 4) -6).

Technical Field

The invention relates to a welded pipe receiving device, in particular to a single-side welded pipe receiving device.

Background

At present, the receipts of tubulation equipment adopt artifical receipts material, and the application mode of mainly in the enterprise is received material for horizontal spiral receipts material and vertical reel formula, receives material on the way, needs the workman manual certain angle of bending the welded tube, and after having coiled at least round, the welded tube just can last to coil, needs to receive the material workman and has better production rhythm sense, can cooperate the production beat well.

Due to the adoption of dynamic material receiving, equipment does not stop in the material receiving process and still runs at a high speed, cutting and feeding of welded pipes require a material receiving worker to have abundant material receiving operation experience, the welded pipes can be operated skillfully, spirit is highly concentrated, and otherwise production accidents are easily caused.

In order to solve the above problems, people are always seeking an ideal technical solution.

Disclosure of Invention

The invention aims to overcome the defects of the prior art, and provides the unilateral welded pipe receiving equipment which is labor-saving, simple in structure, capable of continuously working and good in safety.

In order to achieve the purpose, the invention adopts the technical scheme that: a unilateral welded pipe receiving device comprises a workbench, a first guide wheel set, a second guide wheel set, a group of flying shear cutting wheels, an angle adjusting device and a receiving tray, wherein the first guide wheel set and the second guide wheel set are linearly arranged along the workbench; the flying shear cutting wheel is a pair of idler wheels rotating in opposite directions and is arranged at the front section of the first guide wheel group, cutters are respectively arranged at opposite positions on the pair of idler wheels, the intersected cutting position of the two cutters is positioned at the midpoint of the connecting line of the two idler wheels, and the intersected cutting position is also positioned in the guide direction of the first guide wheel group; the two material receiving discs are respectively positioned on one side of the tail end of the first guide wheel set and one side of the tail end of the second guide wheel set; the two angle adjusting devices are respectively positioned at the tail end of the first guide wheel set and the tail end of the second guide wheel set and are opposite to the two material receiving discs, and are used for guiding the welded pipe into the two material receiving discs respectively; the material receiving plate is driven to rotate by a material receiving motor.

Basically, the angle adjusting device comprises a push rod mechanism, a track seat, a sliding block arranged on the track seat and a top wheel arranged on the sliding block, wherein the push rod end of the push rod mechanism can drive the sliding block to move linearly and reciprocally along the track seat.

Basically, the walking direction of the sliding block is vertical to the arrangement direction of the first guide wheel set.

Basically, first direction wheelset and second direction wheelset all include a plurality of to the leading wheel, are equipped with the recess that matches with the welded tube on the wheel face of each leading wheel.

Basically, among the two guide wheels at the head end of the first guide wheel set, at least one guide wheel is an elastic wheel with a reset structure, and the elastic wheel always moves towards the corresponding guide wheel under the driving of the reset structure. Specifically, the shaft seat of the elastic wheel is movably arranged on the workbench, a spring is connected between the shaft seat and the workbench, and the relative movement direction of the shaft seat and the workbench is vertical to the arrangement direction of the guide wheel set.

Basically, in two leading wheels that are arranged in first direction wheelset and second direction wheelset tail end, the leading wheel that is close to material receiving dish one side is the regulating wheel of adjustable position, the direction of regulation of regulating wheel is perpendicular with the direction of leading of first direction wheelset.

Basically, the flying shear cutting wheel is provided with a cutter hole along the radial direction, the cutter is arranged in the cutter hole, the flying shear cutting wheel along the extending direction and the vertical direction of the cutter hole is respectively provided with an adjusting bolt, the adjusting bolt along the extending direction of the cutter hole is abutted with the tail end of the cutter to adjust the extending length of the cutter, and the adjusting bolt along the vertical direction of the cutter hole is abutted with the side part of the cutter to tightly push the cutter.

Basically, the flying shear cutting wheel is provided with a cutter hole along the radial direction, the cutter is arranged in the cutter hole, the flying shear cutting wheel along the extending direction and the vertical direction of the cutter hole is respectively provided with an adjusting bolt, the adjusting bolt along the extending direction of the cutter hole is abutted with the tail end of the cutter to adjust the extending length of the cutter, and the adjusting bolt along the vertical direction of the cutter hole is abutted with the side part of the cutter to tightly push the cutter.

Basically, based on flying shear cuts off the assembly tolerance of wheel, the cutting part of cutter cutting edge is the plane, and when two cutters were through crossing cutting position, when stupefied or the stupefied butt in back before the cutting part of two cutter cutting edges, flying shear cuts off the wheel and removes certain distance based on assembly tolerance under the interact power.

Basically, when the two cutters reach the intersecting cutting position, the blade parts of the cutting edges of the two cutters are abutted.

On the basis, correspond on the workstation angle adjusting device sets up and is used for circumference locking the locking mechanism of track seat makes the track seat only stays the degree of freedom with the same moving direction of slider, be fixed with the regulation benchmark board on the workstation, one side of track seat is fixed with the regulating plate, adjust the benchmark board with connect through adjusting bolt between the regulating plate, adjusting bolt's regulation direction with the slip direction of slider is unanimous, adjusting bolt's one end sets up the handle.

The device also comprises a controller, wherein an encoder is installed on the elastic wheel, a travel switch used for determining an initial position is installed on a sliding block of the angle adjusting device relative to the track base, and a color mark sensor is arranged on the front side of the first guide wheel set corresponding to the Bundy tube; a travel switch for determining the reset of the cutter is correspondingly arranged on the flying shear cutting wheel; the controller is connected with the encoder to obtain the number of turns of the guide wheel so as to calculate the length of the winding Bundy tube and the advancing speed of the Bundy tube; the controller is connected with a push rod mechanism of the angle adjusting device to control the sliding block to move according to a set stroke; the controller is connected with the color mark sensor and a motor of the flying shear cutting wheel to control the cutting action according to the signal of the color mark sensor and the advancing speed of the Bundy tube, and the controller is connected with the travel switch to determine whether the sliding block is reset in place.

Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, and particularly has the following advantages:

1. add the flying shear cutting off wheel in the direction wheelset, adopt a pair of gyro wheel drive a pair of cutter, the welded tube is cut off to the mode that the rotation was cut off, and in the process of cutting off, the direction wheelset need not to shut down, and the welded tube lasts the output, and efficiency obtains promoting.

2. Receive the material no longer with the help of artifical bending action to the welded tube, but realize the preliminary bending to the welded tube through angle adjusting device, make the welded tube get into to receive the charging tray along fixed angle, receive the charging tray through rotatory, carry out the coil pipe with the welded tube that gets into.

3. Through the addition of automatic parts and sensors, the degree of manual participation and the requirements on manual skills are reduced, and meanwhile, the stability and the efficiency are ensured, so that the method has positive significance for realizing automation.

Drawings

Fig. 1 is a schematic structural view of a single-sided welded pipe receiving apparatus in embodiment 1 of the present invention.

Fig. 2 is a schematic structural view of a flying shear cutting wheel in embodiment 1 of the present invention.

Fig. 3 is a schematic structural view of an angle adjusting apparatus in embodiment 1 of the present invention.

FIG. 4 is an enlarged view of a part of a cutter blade in example 1 of the present invention.

In the figure: 1. a work table; 2. a first guide wheel set; 3. a flying shear cutting wheel; 4. an angle adjusting device; 5. a material receiving disc; 6. a material receiving motor; 7. an elastic wheel; 8. a front end guide wheel set; 9. a rear end guide wheel set; 10. a reset structure; 11. a second guide wheel set; 3-1, rolling wheels; 3-2, cutting; 3-3, adjusting the bolt; 4-1 a push rod mechanism; 4-2, a rail seat; 4-3, sliding block; 4-4. top wheel; 4-5, adjusting the reference plate; 4-6, adjusting plate; 4-7, adjusting the bolt; 11. the blade part of the cutting edge of the cutter; 12. front corrugation; 13. rear corrugation; 14. a plane; 15. and an adjusting wheel.

Detailed Description

The technical solution of the present invention is further described in detail by the following embodiments.