阅读说明：本技术 一种线盘转运装置 (Wire coil transfer device ) 是由 凌小八 陈鼎彪 罗龙旺 熊洪明 闫冬 查友清 谷志航 杨坡 于 2019-09-12 设计创作，主要内容包括：本发明属于铜丝生产技术领域,尤其涉及一种线盘转运装置。本发明线盘转运装置,该装置包括收卷单元,所述收卷单元包括用于收卷铜线的收卷盘,收卷盘的轴线方向与铜丝的来线方向垂直,所述收卷盘的收卷辊与两端的端板构成拆卸式连接；该装置还包括对所述收卷单元进行转移的线盘转运单元,优选的,所述端板包括圆盘状的第一端板和第二端板,上述两端板的圆心处均开设有通孔,沿通孔的孔口周向设有限位凸肩。本发明将收纳有废丝的收卷盘方便的转移,并能够快速的将废丝从收卷盘上拆除,并且拆下的废丝直接收纳为线圈形状,大大提高了废丝的转移效率,从而提高了铜丝的生产加工效率,降低了操作人员的工作量。(The invention belongs to the technical field of copper wire production, and particularly relates to a wire reel transfer device. The invention discloses a wire coil transfer device, which comprises a winding unit, wherein the winding unit comprises a winding disc for winding a copper wire, the axis direction of the winding disc is vertical to the incoming direction of the copper wire, and a winding roller of the winding disc is detachably connected with end plates at two ends; the device is still right the drum transfer unit that the rolling unit shifted, it is preferred, the end plate includes discoid first end plate and second end plate, and the through-hole has all been seted up to the centre of a circle department of above-mentioned two end plates, is equipped with spacing convex shoulder along the drill way circumference of through-hole. According to the invention, the winding disc containing the waste wire is conveniently transferred, the waste wire can be rapidly removed from the winding disc, and the removed waste wire is directly stored in a coil shape, so that the transfer efficiency of the waste wire is greatly improved, the production and processing efficiency of the copper wire is improved, and the workload of operators is reduced.)

1. The utility model provides a wire coil transfer device which characterized in that: the device comprises a winding unit, wherein the winding unit comprises a winding disc (50) for winding the copper wire, the axial direction of the winding disc (50) is vertical to the incoming direction of the copper wire, and a winding roller (502) of the winding disc (50) is detachably connected with end plates at two ends; the device also comprises a wire coil transferring unit for transferring the winding unit.

2. The reel transfer device of claim 1, wherein: the end plate comprises a disc-shaped first end plate (502a) and a disc-shaped second end plate (502b), through holes (503) are formed in the circle centers of the two end plates, a limiting shoulder (504) is arranged along the circumferential direction of a hole opening of the through holes (503), the inner wall of a ring formed by surrounding the limiting shoulder (504) is attached to the outer wall of the winding roller (502), and the axis of the ring is collinear with the axis of the through holes (503).

3. The reel transfer device of claim 2, wherein: the diameter of the winding roller (502) body is adjustable, so that a wire coil wound on the winding roller (502) can be conveniently separated; or the body of the winding roller (502) is of an assembled structure formed by surrounding a plurality of splitting plates (501a) so as to facilitate the separation of the wire coil wound on the winding roller (502).

4. The reel transfer device of claim 3, wherein: the winding roller (502) is of a cylindrical structure formed by combining a plurality of arc-shaped splitting plates (501a), and two ends of each splitting plate (501a) are respectively provided with clamping grooves (5011) with openings deviating from each other; the inner wall of spacing shoulder (504) is equipped with sand grip (505) towards the center extension, draw-in groove (5011) constitutes the joint cooperation with sand grip (505).

5. The reel transfer device of claim 4, wherein: the winding disc (50) further comprises a hollow shaft piece (501b) for the driving shaft (3) to penetrate through; the shaft (501b) penetrates through the two end plates and the winding roller (502), two ends of the shaft (501b) respectively extend out of the two end plates, a locking disc (506) sleeved on the shaft (501b) is arranged on the outer end face side of the first end plate (502a), the locking disc (506) is in threaded connection with the shaft (501b), and a stop block (506a) sleeved on the shaft (501b) is arranged on the outer end face side of the second end plate (502b), so that the winding disc (50) is limited on the shaft (501b) and located between the locking disc (506) and the stop block (506 a); the side, located on the outer end face of the second end plate (502b), of the shaft piece (501b) is provided with a positioning hole (506b), the positioning hole (506b) is communicated with a positioning hole formed in the driving shaft (3), and the shaft piece (501b) and the driving shaft (3) are connected and positioned or separated through a bolt piece.

6. The reel transfer device of claim 5, wherein: the locking disc is characterized in that a conical convex part (5061) which is coaxially arranged is arranged on one side end face of the locking disc (506), a hole is formed in the axial direction of the convex part (5061) and used for the shaft piece (501b) to pass through, and the convex part (5061) is inserted into the inner wall of the through hole (503) and between the shaft piece (501b) during installation.

7. The reel transfer device of claim 5, wherein: the wire coil transfer unit comprises a transfer trolley (20), and a lifting assembly for transferring the winding unit is arranged on the front side of the transfer trolley (20); a vertical strip-shaped hole (20a) is formed in the front side of the transfer trolley (20); the lifting assembly comprises a fork rod section (20b) extending out of the strip-shaped hole (20a) and used for lifting the winding unit, and a fork tooth section (20c) arranged below the fork rod section (20b) and used for lifting the winding unit, and the hollow inner diameter of the shaft piece (501b) is matched with the outer diameter of the fork rod section (20 b); a first telescopic mechanism for vertically adjusting the fork rod section (20b) along the length direction of the strip-shaped hole (20a) is arranged in the transfer trolley (20); the fork rod section (20b) and the fork tooth section (20c) are arranged flat to each other.

8. The reel transfer device of claim 7, wherein: a plurality of fork tooth sections (20c) are arranged in the lifting assembly; the distance between adjacent fork tooth segments (20c) is adapted to the outer peripheral dimensions of the first end plate (502a) and the second end plate (502 b).

9. The reel transfer device of claim 8, wherein: a long hole is transversely formed below the strip-shaped hole (20a), and the fork tooth section (20c) extends out of the long hole and is horizontally adjusted along the length direction of the long hole through a second telescopic mechanism; and a connecting rib (20d) is arranged between the fork tooth section (20c) and the transfer trolley (20) to strengthen the fastening.

10. The reel transfer device of claim 5, wherein: the device also comprises a fixed base (1) for pouring the wire material from the working wire coil (5) to the winding disc (50); the surface of the fixed base (1) is symmetrically and fixedly provided with support frames (2), and a driving shaft (3) and a driven shaft (4) are respectively rotatably arranged on the two support frames (2); a driving mechanism (30) for driving the driving shaft (3) to rotate is arranged on the fixed base (1); the shaft piece (501b) is sleeved on the driving shaft (3) so as to drive the winding disc (50) to synchronously rotate along with the driving shaft (3); the working wire coil (5) is sleeved on the driven shaft (4) and rotates along with the driven shaft (4).

Technical Field

The invention belongs to the technical field of copper wire production, and particularly relates to a wire reel transfer device.

Background

Inferior copper wires can be generated in the production and processing processes of the copper wires, and the inferior copper wires are called waste wires. The copper wire is mainly made of a copper rod as a raw material in production, the copper wire is prepared and formed through processes such as wire drawing and annealing, a working wire disc is used in the production and processing process of the copper wire, the working wire disc is an accessory for winding the copper wire, the copper wire is stored on the working wire disc in a winding mode in the wire winding process of the working wire disc, and after waste wires occur, the waste wires are wound on the working wire disc and need to be detached from the current working wire disc so that the working wire disc can be continuously used.

The winding disc is applied to the production and processing process of copper wires, the waste wires are detached from the current working wire disc and transferred to the winding disc, and the winding disc containing the waste wires is conveyed to a trailer and other devices and transferred to a centralized processing place. The waste silk on the winding disc needs to be manually dismounted, and because the length of the waste silk on the winding disc reaches tens of thousands of meters, a large amount of labor is needed to manually move the winding disc onto or off the trailer, and then the tens of thousands of meters of waste silk are manually drawn out of the winding disc, so that the workload is huge, and the waste silk transfer efficiency is low; in addition, the drawn waste silk is placed on the ground in a disordered manner, so that the waste silk is inconvenient to arrange, and great difficulty is caused to the treatment of the waste silk for operators. The complicated working content causes inconvenience to production and processing, and the production efficiency of the copper wire is reduced.

How can be convenient have the take-up reel of waste silk to shift to convenient demolish the waste silk from the transfer device fast and arrange in order, just become the problem that needs to solve at present urgently.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention provides a wire reel transfer device. According to the invention, the winding disc containing the waste wire is conveniently transferred, the waste wire can be rapidly removed from the winding disc, and the removed waste wire is directly stored in a coil shape, so that the transfer efficiency of the waste wire is greatly improved, the production and processing efficiency of the copper wire is improved, and the workload of operators is reduced.

In order to achieve the purpose, the invention adopts the following technical scheme:

a coil transfer device comprises a winding unit, wherein the winding unit comprises a winding coil for winding a copper wire, the axis direction of the winding coil is vertical to the incoming direction of the copper wire, and a winding roller of the winding coil is detachably connected with end plates at two ends; the device also comprises a wire coil transferring unit for transferring the winding unit.

Preferably, the end plate includes discoid first end plate and second end plate, and the through-hole has all been seted up to the centre of a circle department of above-mentioned two end plates, is equipped with spacing convex shoulder along the drill way circumference of through-hole, spacing convex shoulder encloses the axis collineation of the axis of synthetic ring inner wall and the outer wall laminating of wind-up roll and ring and through-hole.

Preferably, the diameter of the winding roller body is adjustable, so that a wire coil wound on the winding roller can be conveniently separated; or the body of the winding roller is of an assembled structure formed by enclosing a plurality of splitting plates, so that the wire coil wound on the winding roller is separated.

Preferably, the wind-up roll is a cylindrical structure formed by combining a plurality of arc-shaped splitting plates, and two ends of each splitting plate are respectively provided with a clamping groove with an opening deviating from each other; the inner wall of the limiting convex shoulder is provided with a convex strip extending towards the center, and the clamping groove and the convex strip form clamping fit.

Preferably, the winding disc further comprises a hollow shaft member through which the driving shaft penetrates; the shaft piece penetrates through the two end plates and the winding roller, two ends of the shaft piece respectively extend out of the two end plates, a locking disc sleeved on the shaft piece is arranged on the outer end face side of the first end plate, the locking disc and the shaft piece are in threaded connection, and a stop block sleeved on the shaft piece is arranged on the outer end face side of the second end plate, so that the winding disc is limited on the shaft piece and is positioned between the locking disc and the stop block; the shaft piece is provided with a positioning hole at the outer end face side of the second end plate, and the positioning hole is communicated with a positioning hole arranged on the driving shaft, so that the shaft piece and the driving shaft are connected, positioned or separated through the bolt piece.

Preferably, a conical convex part which is coaxially arranged is arranged on the end face of one side of the locking disc, a hole is formed in the axial direction of the convex part and is used for the shaft to pass through, and the convex part is inserted between the inner wall of the through hole and the shaft during installation.

Preferably, the wire coil transfer unit comprises a transfer trolley, and a lifting assembly for transferring the winding unit is arranged on the front side of the transfer trolley; a vertical strip-shaped hole is formed in the front side of the transfer trolley; the lifting assembly comprises a fork rod section which extends out of the strip-shaped hole and is used for lifting the winding unit, and a fork tooth section which is arranged below the fork rod section and is used for lifting the winding unit, and the hollow inner diameter of the shaft is matched with the outer diameter of the fork rod section; a first telescopic mechanism for vertically adjusting the fork rod section along the length direction of the strip-shaped hole is arranged in the transfer trolley; the tine section and the tine section are disposed flat against each other.

Preferably, a plurality of fork tooth sections are arranged in the lifting assembly; the distance between the adjacent fork tooth sections is matched with the peripheral size of the first end plate and the second end plate.

Preferably, a long hole is transversely formed below the strip-shaped hole, and the fork tooth section extends out of the long hole and is horizontally adjusted along the length direction of the long hole through a second telescopic mechanism; and a connecting rib is arranged between the fork tooth section and the transfer trolley to strengthen the fastening.

Preferably, the device also comprises a fixed base for pouring the thread material from the working wire coil to the winding disk; the surface of the fixed base is symmetrically and fixedly provided with support frames, and a driving shaft and a driven shaft are respectively and rotatably arranged on the two support frames; the fixed base is provided with a driving mechanism for driving the driving shaft to rotate; the shaft element is sleeved on the driving shaft so as to drive the rolling disc to synchronously rotate along with the driving shaft; the working wire coil is sleeved on the driven shaft and rotates along with the driven shaft.

The invention has the advantages that:

(1) according to the invention, the waste wire is conveniently transferred to a centralized treatment position by using the winding unit and the wire coil transferring unit, and in addition, the winding roller of the winding disc and the end plates at two ends form detachable connection, so that the waste wire is conveniently separated from the winding disc. According to the invention, the winding disc containing the waste wire is conveniently transferred, the waste wire can be rapidly removed from the winding disc, and the removed waste wire is directly stored in a coil shape, so that the transfer efficiency of the waste wire is greatly improved, the production and processing efficiency of the copper wire is improved, and the workload of operators is reduced.

(2) According to the invention, through the use of the first end plate and the second short sheet and the matching limiting convex shoulder, the wind-up roll is conveniently limited in the limiting convex shoulder, the wind-up roll and the limiting convex shoulder are detached and fixed once, and the use is convenient.

(3) According to the invention, through the structural design of the winding roller, the waste wire can be conveniently and orderly removed from the winding roller by adjusting the diameter of the winding roller or splitting the winding roller.

(4) According to the invention, the winding roller is set to be the arc-shaped splitting plate, and the winding disc is assembled with the first end plate and the second end plate in a clamping fit mode through the convex strips and the clamping grooves.

(5) According to the invention, the structure of the winding disc is more stable and the winding disc is convenient to transport due to the use of the shaft piece.

(6) According to the invention, the winding disc and the shaft piece are fixed by using the conical convex part, so that the waste wire is conveniently transferred to the winding roller from the working wire disc.

(7) According to the invention, through the use of the fork rod section and the fork tooth section, the fork rod section and the fork tooth section can be adjusted through the first telescopic mechanism and the second telescopic mechanism respectively, so that the winding device is suitable for winding units with different sizes.

(8) According to the invention, the waste wire is conveniently transferred to the winding unit from the working wire coil by using the fixing base.

Drawings

Fig. 1 is a schematic view of the working state of the invention for rewinding from the working wire coil to the winding unit.

Fig. 2 is a schematic structural view of a winding disc of the invention.

Fig. 3 is a schematic structural view of the locking disk of the present invention.

Fig. 4 is a schematic view of the structure of the transfer trolley of the invention.

FIG. 5 is a schematic view of an L-shaped structure of the fork lever section structure of the present invention.

Fig. 6 is a schematic structural view of a winding disc of the present invention.

Fig. 7 is a schematic cross-sectional structure diagram of the first splitting plate and the second splitting plate in the structure of fig. 6 according to the present invention.

FIG. 8 is an enlarged view of the structure of FIG. 6 at A according to the present invention.

FIG. 9 is a schematic view of the stud structure of FIG. 6 according to the present invention.

The notations in the figures have the following meanings:

1-a fixed base, 2-a supporting frame, 3-a driving shaft, 30-a driving mechanism, 4-a driven shaft, 5-a working wire coil,

20-transfer vehicle, 20 a-strip-shaped hole, 20 b-fork rod section, 20 c-fork tooth section, 20 d-connecting rib,

50-winding disc, 501 a-splitting plate, 501 b-shaft piece, 5011-clamping groove, 502-winding roller,

502 a-first end plate, 502 b-second end plate, 503-through hole, 504-limit shoulder, 505-convex strip,

506-locking disc, 5061-convex part, 506 a-stop block, 506 b-positioning hole, 6 h-shaping pin, 6 j-jack, 501 c-first splitting plate, 501 d-second splitting plate, 6 e-cutting bar, 6 k-convex column, 6 f-long hole, 6 g-shaping hole.

Detailed Description

As shown in fig. 1 to 9, the apparatus includes a take-up unit, and a reel transferring unit for transferring the take-up unit. The invention draws the waste silk produced on the working wire coil 5 to the winding unit, transfers the winding unit with the waste silk to a centralized processing field through the wire coil transfer unit, and finally separates the wire coil wound on the winding unit in a storage shape.

The structure of the winding unit and the structure of the coil transferring unit will be described in detail below:

first, rolling unit

The winding unit comprises a winding disc 50 for winding the copper wire, the axial direction of the winding disc 50 is vertical to the incoming direction of the copper wire, and a winding roller 502 of the winding disc 50 is detachably connected with end plates at two ends;

the end plate includes discoid first end plate 502a and second end plate 502b, and through-hole 503 has all been seted up to the centre of a circle department of above-mentioned two end plates, is equipped with spacing shoulder 504 along the drill way circumference of through-hole 503, and spacing shoulder 504) enclose synthetic ring inner wall and the outer wall laminating of wind-up roll 502 and the axis of ring and the axis collineation of through-hole 503.

Further, as shown in fig. 6, the diameter of the body of the wind-up roll 502 is adjustable, so as to facilitate the detachment of the coil wound on the wind-up roll 502; or, as shown in fig. 2, the body of the wind-up roll 502 is a split structure surrounded by a plurality of splitting plates 501a, so as to facilitate the separation of the coil wound on the wind-up roll 502.

Further, as shown in fig. 2, the wind-up roll 502 is a cylindrical structure formed by combining a plurality of arc-shaped splitting plates 501a, and two ends of the splitting plates 501a are respectively provided with a clamping groove 5011 with an opening deviating from each other; the inner wall of the limiting shoulder 504 is provided with a convex strip 505 extending towards the center, and the clamping groove 5011 and the convex strip 505 form clamping fit. The take-up reel 50 further includes a hollow shaft 501b through which the drive shaft 3 passes; the shaft 501b is arranged in the two end plates and the winding roller 502 in a penetrating manner, two ends of the shaft 501b respectively extend out of the outer sides of the two end plates, a locking disc 506 sleeved on the shaft 501b is arranged on the outer end face side of the first end plate 502a, the locking disc 506 is in threaded connection with the shaft 501b, and a stop block 506a sleeved on the shaft 501b is arranged on the outer end face side of the second end plate 502b, so that the winding disc 50 is limited on the shaft 501b and is positioned between the locking disc 506 and the stop block 506 a; a positioning hole 506b is formed in the outer end surface side of the second end plate 502b of the shaft 501b, and the positioning hole 506b is communicated with a positioning hole formed in the driving shaft 3, so that the shaft 501b and the driving shaft 3 are positioned or separated by the latch member.

Further, as shown in fig. 3, a conical projection 5061 is coaxially disposed on one end surface of the locking disk 506, the projection 5061 is axially provided with a hole for the shaft 501b to pass through, and the projection 5061 is inserted between the inner wall of the through hole 503 and the shaft 501b when mounted.

Wire coil transferring unit

As shown in fig. 4, the wire coil transfer unit comprises a transfer trolley 20, and the front side of the transfer trolley 20 is provided with a lifting assembly for transferring the winding unit; a vertical strip-shaped hole 20a is formed in the front side of the transfer trolley 20; the lifting assembly comprises a fork rod section 20b which extends out of the strip-shaped hole 20a and is used for lifting the winding unit, and a fork tooth section 20c which is arranged below the fork rod section 20b and is used for lifting the winding unit, wherein the hollow inner diameter of the shaft 501b is matched with the outer diameter of the fork rod section 20 b; a first telescopic mechanism for adjusting the fork rod section 20b up and down along the length direction of the strip-shaped hole 20a is arranged in the transfer trolley 20; the fork rod segment 20b and the fork tine segment 20c are disposed flat against each other.

Further, a plurality of tine sections 20c are provided in the lifting assembly; the distance between adjacent tine segments 20c is adapted to the outer peripheral dimensions of the first and second end plates 502a, 502 b. At this time, a long hole is transversely arranged below the strip-shaped hole 20a, and the fork tooth section 20c extends out of the long hole and is horizontally adjusted along the length direction of the long hole through a second telescopic mechanism; a connecting rib 20d is provided between the tine section 20c and the trolley 20 to enhance the fastening.

The device also comprises a fixed base 1 for pouring the wire material from the working wire coil 5 to the winding disc 50; the surface of the fixed base 1 is symmetrically and fixedly provided with support frames 2, and a driving shaft 3 and a driven shaft 4 are respectively and rotatably arranged on the two support frames 2; a driving mechanism 30 for driving the driving shaft 3 to rotate is arranged on the fixed base 1; the shaft 501b is sleeved on the driving shaft 3 so as to drive the winding disc 50 to synchronously rotate along with the driving shaft 3; the working wire coil 5 is sleeved on the driven shaft 4 and rotates along with the driven shaft 4.

As shown in fig. 4-5, the first telescoping mechanism includes a forward and reverse rotation motor, and an output end of the forward and reverse rotation motor is fixedly connected to an output shaft with a threaded surface. The fork rod section 20b is L-shaped, the vertical section of the fork rod section 20b is positioned in the transfer trolley 20, and one end of the horizontal section of the fork rod section is positioned outside the transfer trolley 20; the end part of the vertical section of the fork rod section 20b positioned in the transfer trolley 20 is hollow, the hollow interior is in threaded connection with the output shaft of the forward and reverse rotating motor, and the length of the output shaft is enough for adjusting the height of the fork rod section 20 b; the forward and reverse rotation motor drives the fork rod section 20b to move downwards when rotating forward, and moves upwards when not rotating forward. The working principle of the second telescopic mechanism is the same as that of the first telescopic mechanism, and is not described herein.