Novel assembly type building heat-insulation building block system and assembly method thereof

文档序号:1732955 发布日期:2019-12-20 浏览:45次 中文

阅读说明:本技术 一种新型装配式建筑保温砌块系统及其装配方法 (Novel assembly type building heat-insulation building block system and assembly method thereof ) 是由 司政凯 张梦 张梦安 陈晓飞 赵明伟 王巍 李宁 刘光武 刘燕刚 曹林方 于 2019-06-21 设计创作,主要内容包括:本发明公开了一种新型装配式建筑保温砌块系统,包括复合保温砌块和用于增强保温砌块砌后稳固性的钢筋笼,所述复合保温砌块包括上砌块和下砌块,所述上砌块和下砌块成对称结构,所述上砌块下部设有用于填充真空包的腔体,上砌块的上端设有沿前后方向上的阶梯ESP保温层,所述ESP保温层向外延伸端的端面向内缩进与上砌块外侧面留有5-10cm的距离形成预留槽且将上砌隔分成前砌块和后砌块,所述腔体全部位于后砌块内部,所述预留槽内灌装有绝热材料的料浆。本发明保温效果好,组装效率高,建筑施工方便快捷。(The invention discloses a novel assembly type building heat-insulation block system which comprises a composite heat-insulation block and a reinforcement cage for enhancing the stability of the heat-insulation block after building, wherein the composite heat-insulation block comprises an upper block and a lower block, the upper block and the lower block are of a symmetrical structure, a cavity for filling a vacuum bag is arranged at the lower part of the upper block, a stepped ESP heat-insulation layer along the front-back direction is arranged at the upper end of the upper block, the end surface of the outward extending end of the ESP heat-insulation layer is inwards retracted and is separated from the outer side surface of the upper block by 5-10cm to form a reserved groove, the upper block is separated into a front block and a rear block, the cavity is completely positioned in the rear block, and slurry of a heat-insulation material is filled. The invention has good heat preservation effect, high assembly efficiency and convenient and rapid building construction.)

1. The utility model provides a novel assembled building insulation block system, includes composite insulation block and the steel reinforcement cage that is used for reinforcing insulation block to build the back steadiness, its characterized in that: the composite heat-insulation building block comprises an upper building block and a lower building block, the upper building block and the lower building block are of a symmetrical structure, a cavity used for filling a vacuum bag is arranged at the lower part of the upper building block, a stepped ESP heat-insulation layer is arranged at the upper end of the upper building block in the front-back direction, the end face of the outward extending end of the ESP heat-insulation layer retracts inwards to form a reserved groove at a distance of 5-10cm from the outer side face of the upper building block, the upper building block is divided into a front building block and a rear building block, the cavity is completely positioned in the rear building block, and slurry filled with heat-.

2. The novel assembly type building insulation block system according to claim 1, wherein: two process bosses are respectively arranged on two side faces of the upper building block and connected with the front building block and the rear building block, and each process boss is provided with a groove which is aligned with the corresponding reserved groove to form a reserved hole for auxiliary filling of the heat-insulating material.

3. The novel assembly type building insulation block system according to claim 1, wherein: and a through hole communicated with the cavity is formed in the middle of the rear building block, and polyurethane foam is arranged in the through hole.

4. The novel assembly type building insulation block system according to claim 2, wherein: the front end of the front building block of the upper building block is provided with a first reinforcing steel bar groove matched with reinforcing steel bars, the rear end of the rear building block is provided with a second reinforcing steel bar groove matched with the reinforcing steel bars, and the front end of the front building block is also provided with a wire pipe groove parallel to the first reinforcing steel bar groove.

5. The novel assembly type building insulation block system according to claim 4, wherein: and a wire pipe clamp used for fixing a wire pipe is arranged in the wire pipe groove.

6. The novel assembly type building insulation block system according to any one of claims 2 to 5, wherein: the front building block is also provided with a slotted hole for installing an electric appliance opening box.

7. The assembling method of the novel assembly type building heat-insulation block based on any one of the 6 claims comprises the following specific steps:

s1: manufacturing an upper building block and a lower building block, wherein a vacuum bag is required to be arranged in the cavity during manufacturing, and a semi-finished product is manufactured for standby application;

s2: filling the prepared hole of the semi-finished product in the S1 with heat insulating material slurry, and simultaneously placing polyurethane foam into the through hole to form a finished product;

s3: fixing the reinforcement cage and reserving a reinforcement for clamping;

s4: and the concrete is assembled from top to bottom and is arranged between the two steel bars, and finally the two steel bars are integrally fixed again by the manually laid concrete.

8. The method of assembling a building insulation block according to claim 7, wherein: in S1, the wire clamp is pre-embedded in the front block when the front block is manufactured.

9. The method of assembling a building insulation block according to claim 7, wherein: in S3, the conduit is placed in the conduit clamp.

10. The method of assembling a building insulation block according to claim 8, wherein: after the step of S4 is finished, the electric appliance opening box is placed in the slotted hole.

Technical Field

The invention relates to a heat-insulation building block system, in particular to a novel assembly type building heat-insulation building block system and an assembly method thereof.

Background

At present, the domestic building heat-insulating layer is mainly an external heat-insulating construction method and is assisted by an internal heat-insulating construction method, and the method of adopting the assembled building heat-insulating blocks is common in terms of the internal heat-insulating construction method. Secondly, EPS (polystyrene foam) is clamped between two layers of building blocks, the composite self-insulation building block is easy to disintegrate because of no self-bonding function between the EPS and the building blocks, if rigid polyurethane foam is used for replacing EPS materials, the manufacturing cost is increased along with the improvement of bonding conditions, and the economical efficiency is poor. For this reason, the inventors have conducted extensive research and diligent research and have considered that it is necessary to improve the prior art to solve the above-described technical problems.

Disclosure of Invention

In order to solve the technical problems, the invention provides a novel assembly type building heat-insulation block system, which realizes the adjustment of the motor frequency by changing the electric end load and the piezoelectric coupling of an ultrasonic motor, and particularly realizes the adjustment by the following technical scheme:

the invention relates to a novel assembly type building heat-insulation block system which comprises a composite heat-insulation block and a reinforcement cage for enhancing the stability of the heat-insulation block after building, wherein the composite heat-insulation block comprises an upper block and a lower block, the upper block and the lower block are of a symmetrical structure, a cavity for filling a vacuum bag is arranged at the lower part of the upper block, a stepped ESP heat-insulation layer along the front-back direction is arranged at the upper end of the upper block, the end surface of the outward extending end of the ESP heat-insulation layer is inwards retracted and is separated from the outer side surface of the upper block by 5-10cm to form a reserved groove, the upper block is separated into a front block and a rear block, the cavity is completely positioned in the rear block, and slurry of a heat-insulation material is.

Furthermore, two process bosses are respectively arranged on two side faces of the upper building block and connected with the front building block and the rear building block, and each process boss is provided with a groove which is aligned with the corresponding reserved groove to form a reserved hole for auxiliary filling of the heat-insulating material.

Furthermore, a through hole communicated with the cavity is formed in the middle of the rear building block, and polyurethane foam is arranged in the through hole.

Furthermore, the front end of the front building block of the upper building block is provided with a first reinforcing steel bar groove matched with reinforcing steel bars, the rear end of the rear building block is provided with a second reinforcing steel bar groove matched with reinforcing steel bars, and the front end of the front building block is also provided with a line pipe groove parallel to the first reinforcing steel bar groove.

Further, a wire pipe clamp used for fixing a wire pipe is arranged in the wire pipe groove.

Furthermore, a slotted hole for installing an electric appliance opening box is also formed in the front building block.

The assembling method of the novel assembly type building heat-insulation building block comprises the following specific steps:

s1: manufacturing an upper building block and a lower building block, wherein a vacuum bag is required to be arranged in the cavity during manufacturing, and a semi-finished product is manufactured for standby application;

s2: filling the prepared hole of the semi-finished product in the S1 with heat insulating material slurry, and simultaneously placing polyurethane foam into the through hole to form a finished product;

s3: fixing the reinforcement cage and reserving a reinforcement for clamping;

s4: and the concrete is assembled from top to bottom and is arranged between the two steel bars, and finally the two steel bars are integrally fixed again by the manually laid concrete.

Further, in S1, the wire clamp is embedded in the front block when the front block is manufactured.

Further, in S3, a conduit is simultaneously placed in the conduit clamp.

Further, after the step S4 is finished, the electric appliance opening box is placed in the slot hole.

The invention has the beneficial effects that: the stepped ESP heat-insulating layer divides the heat-insulating building block into a front block and a rear block, which effectively block the heat transfer from back to front of the single building heat-insulating building block, and the front block independently forms a heat-insulating unit by matching with a vacuum bag in the front block and polyurethane foam in the cavity, so that even if a concrete block is pressed on the heat-insulating building block, the heat is difficult to transfer to the front block from the rear block, namely, the outdoor temperature is difficult to transfer to the indoor through the wall after the wall is built. Other advantageous effects of the present invention will be further described with reference to the following specific examples.

Drawings

The invention is further described below with reference to the following figures and examples:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the upper block construction;

figure 3 is a partial cross-sectional view of the rear block.

Detailed Description

As shown in the figure: the invention relates to a novel assembly type building heat-insulation block system which comprises a composite heat-insulation block and a reinforcement cage for enhancing the stability of the heat-insulation block after building, wherein the composite heat-insulation block comprises an upper block 1 and a lower block 2, the upper block 1 and the lower block 2 are in a symmetrical structure, a cavity for filling a vacuum bag 3 is arranged at the lower part of the upper block 1, a stepped heat-insulation layer ESP 101 is arranged at the upper end of the upper block 1 along the front-back direction, the end surface of the outward extending end of the stepped heat-insulation layer ESP 101 is retracted inwards to form a reserved groove 4 at a distance of 5-10cm from the outer side surface of the upper block 1, the upper block is divided into a front block 103 and a rear block 102 at intervals, the cavity is completely positioned in the rear block 102, and slurry of a heat-insulation material is filled in. The insulating material may be a mixture of polyurethane and a binder. The vacuum bag 3 may be a sealed bag made of a silica aerogel layer and a plastic sealing layer, and the sealed bag is filled with gas.

The working principle is as follows: the step ESP heat insulation layer 101 divides the upper building block 1 into a front building block 103 and a rear building block 102, so that heat transfer of a single building heat insulation building block from the rear building block 102 to the front building block 103 is blocked, and the heat insulation function of a common building heat insulation building block is ensured after splicing. The vacuum bag 3 is arranged in the rear building block 102 which is a cavity, and the rear building block 102 is a heat insulation unit at the moment according to the principle of vacuum heat insulation, so that even if materials are contacted with the rear building block, the external heat is difficult to be transferred to other materials through the rear building block 102. Similarly, even if part of the front and rear building blocks 102 are in press contact with the rear building block 102, the external temperature is not easy to be transferred to the front building block 103 through the rear building block 102, so that the heat insulation effect of the built wall is ensured. In order to enhance the heat insulation effect of the self-formed heat insulation unit of the rear building block 102 and save the cost, a through hole 1021 is designed in the middle of the rear building block 102 and communicated with the cavity, polyurethane foam is placed into the cavity through the through hole 1021, the polyurethane foam is poured into the cavity after the cavity is placed in the vacuum bag 3, the vacuum bag 3 is covered with the polyurethane foam, namely, a layer of heat insulation layer is additionally arranged on the outer side of the vacuum bag 3, and the heat insulation effect is enhanced. Secondly, the vacuum bag 3 occupies most of the volume of the cavity, and the polyurethane foam is less in use amount, so that materials are saved, and the cost is reduced.

As one optimized scheme of the scheme, in order to facilitate the filling of the slurry filled with the heat insulating material and the sufficient filling of the slurry in the reserve tank 4, the process boss 104 is additionally arranged under the condition that other technical characteristics of the scheme are not changed. Specifically, the method comprises the following steps: two process bosses 104 are respectively arranged on two side surfaces of the upper building block 1, the process bosses 104 are integrally connected with the front building block 103 and the rear building block 102, and grooves are arranged on the process bosses 104 and are aligned with the preformed grooves 4 to form preformed holes 105 for auxiliary filling of heat insulation materials. Compared with the method that slurry is filled into the open preformed groove 4, the slurry is filled more fully in the preformed hole 105 with the periphery closed, so that the front building block 103 and the rear building block 102 can be bonded better after the slurry is formed into blocks. When in use, the process boss 104 is manually knocked off.

On the basis of the scheme, in order to improve the construction efficiency and avoid damaging the building heat-insulation block disclosed by the invention in the construction process and damaging the vacuum bag 3 or the heat-insulation layer, the invention further provides another scheme, which is specifically as follows: other technical characteristics are unchangeable go up building block 1 its preceding building block 103 front end set up with the first reinforcing bar groove 106 of reinforcing bar complex, back building block 102 rear end set up with reinforcing bar complex second reinforcing bar groove, the spool groove 107 parallel with first reinforcing bar groove 106 is still seted up to preceding building block 103 front end, pre-buried spool clamp 108 that is used for fixed spool in the spool groove 107, build the back at the wall body and accomplish the back through the reinforcing bar with the wall body secondary fixation, directly clamp online pipe clamp 108 with the spool simultaneously, avoid later stage water and electricity construction to destroy vacuum package 3 or heat preservation. Similarly, the front block 103 may further have a slot (not labeled in the figure) for installing an electrical appliance opening box, and the principle is not described again.

The assembling method of the novel assembly type building heat-insulation building block comprises the following specific steps:

s1: manufacturing an upper building block 1 and a lower building block 2, wherein a vacuum bag 3 is required to be placed in the cavity during manufacturing, and a semi-finished product is manufactured for standby application;

s2: filling the prepared hole 105 of the semi-finished product in the step S1 with a heat insulating material slurry, and simultaneously placing polyurethane foam into the through hole 1021 to form a finished product;

s3: fixing the reinforcement cage and reserving a reinforcement for clamping;

s4: and the concrete is assembled from top to bottom and is arranged between the two steel bars, and finally the two steel bars are integrally fixed again by the manually laid concrete.

Preferably, in S1, the wire clamp 108 is embedded in the front block 103 when the front block 103 is manufactured.

Preferably, in S3, the conduit is simultaneously placed in the conduit clamp 108.

Preferably, after the step S4 is finished, the electrical appliance opening box is placed in the slot hole.

In summary, the assembly method of the building insulation block of the present invention can improve the construction efficiency, and the direction of the steel bar distribution is respectively located on the front and rear blocks 102, so that the block has a good clamping effect to ensure that the wall is not easily disassembled, and on the other hand, the change of the indoor temperature caused by the conduction of the external temperature through the steel bar forming the steel bar cage is reduced. Secondly, the assembling method of the building heat-insulation building block saves materials, improves construction efficiency and is good in economical efficiency.

Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

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