Device and method for replacing main material of iron tower

文档序号:1733068 发布日期:2019-12-20 浏览:11次 中文

阅读说明:本技术 铁塔主材更换装置及铁塔主材更换方法 (Device and method for replacing main material of iron tower ) 是由 胡晓波 梁远远 冯建华 郭维维 王强 张湘潭 杨海兴 赵甲云 于 2019-08-07 设计创作,主要内容包括:本发明提供了一种铁塔主材更换装置及铁塔主材更换方法,属于电力施工工具领域,包括用于与主材连接的上夹具、上端与所述上夹具固接的支杆、固于所述支杆下端的伸缩顶撑件、用于与主材连接且位于所述上夹具下方并用于与所述伸缩顶撑件下端插接的下夹具及设于所述伸缩顶撑件和所述下夹具之间的压力感测件。本发明提供的铁塔主材更换装置及铁塔主材更换方法,在施工时对待更换主材的位置起到有效的支撑作用,代替主材受力,大大提高了主材更换作业的施工安全性和可靠性,减少施工安全隐患;同时,由于该更换装置直接与铁塔连接,不与地面进行直接连接,对地形要求不高,能适用于多种地形的施工作业,有效提高了工作效率。(The invention provides a device and a method for replacing a main material of an iron tower, belonging to the field of electric power construction tools. According to the iron tower main material replacing device and the iron tower main material replacing method, an effective supporting effect is achieved on the position of the main material to be replaced during construction, stress of the main material is replaced, construction safety and reliability of main material replacing operation are greatly improved, and potential safety hazards of construction are reduced; meanwhile, the replacing device is directly connected with the iron tower and not directly connected with the ground, so that the requirement on the terrain is not high, the replacing device can be suitable for construction operation of various terrains, and the working efficiency is effectively improved.)

1. Iron tower owner material changes device, its characterized in that: the device comprises an upper clamp connected with a main material, a supporting rod, a telescopic jacking piece, a lower clamp and a pressure sensing piece, wherein the upper end of the supporting rod is fixedly connected with the upper clamp, the lower end of the telescopic jacking piece is fixedly arranged at the lower end of the supporting rod, the lower clamp is used for being connected with the main material and is positioned below the upper clamp and is used for being spliced with the lower end of the telescopic jacking piece, and the pressure sensing piece is arranged between the telescopic jacking piece and the lower clamp.

2. The iron tower main material replacing device as claimed in claim 1, wherein: go up anchor clamps including being used for locating the main material outside and being the first board of bending on "L" shape, be used for locating the main material inboard and be the second of "L" shape on bend the board and locate bend on the second inboard and be used for with the last connection structure that branch is connected, be equipped with first connecting hole on the first board of bending, be equipped with first bar hole on the board of bending on the second, first connecting hole with connect through the threaded connection spare that runs through the main material between the first bar hole.

3. The iron tower main material replacing device as claimed in claim 2, wherein: go up connection structure including locating bend department and face of the board of bending on the second with two faces of the board of bending on the second all are the upper junction plate of acute angle setting and respectively with the upper junction plate with the staple bolt of branch rigid coupling.

4. The iron tower main material replacing device as claimed in claim 3, wherein: and the end part of the supporting rod is provided with a limiting ring which is used for being abutted against the lower surface of the hoop.

5. The iron tower main material replacing device as claimed in claim 3, wherein: and the upper connecting plate is provided with a second connecting hole, and the second connecting hole is fixedly connected with the hoop through a threaded connecting piece.

6. The iron tower main material replacing device as claimed in claim 1, wherein: and two ends of the supporting rod are respectively provided with a connecting flange, and a reinforcing rib plate is arranged between the connecting flange and the supporting rod.

7. The iron tower main material replacing device as claimed in claim 6, wherein: the telescopic jacking part is of a hydraulic jacking structure, the top of the hydraulic jacking structure is provided with a connecting flange, and the bottom of the hydraulic jacking structure is provided with an inserting convex ring;

lower anchor clamps are including being used for locating the main material outside and being the first board of bending under "L" shape, being used for locating the main material inboard and being the second of "L" shape the inboard bayonet socket of bending under the second, be equipped with on the bayonet socket with grafting bulge loop grafting complex grafting annular, be equipped with the third connecting hole on the first board of bending, be equipped with second bar hole on the second board of bending under, the third connecting hole with connect through the threaded connection spare that runs through the main material between the second bar hole.

8. The iron tower main material replacing device as claimed in claim 7, wherein: the socket is characterized in that a first socket reinforcing rib located at the bending position of the second lower bending plate is arranged above the socket, a second socket reinforcing rib located at the bending position of the second lower bending plate and parallel to the first socket reinforcing rib is arranged below the socket, and the second socket reinforcing rib protrudes inwards from the first socket reinforcing rib.

9. The iron tower main material replacing device as claimed in claim 8, wherein: the plug socket, the first socket reinforcing rib and the second lower bending plate are integrally arranged, and the plug socket, the second socket reinforcing rib and the second lower bending plate are integrally arranged.

10. The iron tower main material replacing device as claimed in claim 8, wherein: the first socket reinforcing rib, the second socket reinforcing rib and the second lower bending plate are integrally arranged, a supporting plate is arranged on the second socket reinforcing rib, a first pin hole is formed in the supporting plate, an assembling slot which is in inserting fit with the first socket reinforcing rib and the second socket reinforcing rib is formed in the plug-in base, and a second pin hole corresponding to the first pin hole is formed in the plug-in base;

the first pin joint hole is connected with the second pin joint hole through a first pin joint piece, and the first pin joint piece comprises a first pin joint plate, a first connecting pin and a first disassembly and assembly handle, wherein the first connecting pin is arranged below the first pin joint plate and is used for being connected with the first pin joint hole and the second pin joint hole in an inserting mode, and the first disassembly and assembly handle is arranged above the first pin joint plate.

11. The method for replacing the main material of the iron tower is characterized by comprising the following steps of:

fixing an upper clamp on the main material above the main material to be replaced, and fixing a lower clamp on the main material below the main material to be replaced;

connecting and fixing the support rod and the upper clamp, and installing the telescopic top support piece at the lower end of the support rod;

mounting the pressure sensing member to the telescopic top support member or to the lower clamp;

controlling the lower end of the telescopic top supporting piece to extend, and acquiring the pressure between the telescopic top supporting piece and the lower clamp in real time through the pressure sensing piece until the lower end of the telescopic top supporting piece is inserted into the specified position of the lower clamp and reaches a specified pressure value;

dismantling the main material to be replaced;

hoisting the new main material to a specified position and installing;

and after the new main material is installed, the lower end of the telescopic top supporting piece retracts to the initial position, and the telescopic top supporting piece, the supporting rod, the lower clamp and the upper clamp are sequentially detached.

Technical Field

The invention belongs to the technical field of electric power construction tools, and particularly relates to an iron tower main material replacing device.

Background

The transmission line iron tower is a tower-shaped building for power transmission, and is a high-rise structure used for supporting and making overhead conductors, lightning conductors and other accessories, so that the conductors and the conductors, the conductors and the towers, the conductors and the lightning conductors, and the conductors keep a specified safety distance to the ground or cross spanning objects. The structure of the iron tower of the transmission line is characterized in that various tower types belong to a space truss structure, the rod pieces mainly comprise single equilateral angle steel or combined angle steel, the materials generally adopt two types of Q235(A3F) and Q345(16Mn), the rod pieces are connected by adopting rough bolts, the rod pieces are connected by shearing force of the bolts, the whole tower comprises the angle steel, connecting steel plates and the bolts, and individual parts such as tower feet and the like are welded into an assembly by a plurality of steel plates, so that hot galvanizing corrosion resistance, transportation and construction erection are very convenient.

In recent years, with the rapid increase of national economy, the development of the power industry is rapid, the rapid development of the power transmission line iron tower industry is promoted, the number of power transmission iron towers built in various regions is greatly increased, the task amount of line major repair and technical modification is also greatly increased, and particularly, the ice-resistant modification project in mountainous areas has greater requirements for replacing main materials of the iron towers.

At present, effective construction tools are lacked for replacing main materials of an iron tower, and the structural strength of the position of the main materials to be replaced of the iron tower is difficult to ensure during construction, so that the risk of construction is greatly increased, and the personal safety of operating personnel and the overall reliability of a power transmission line are threatened; moreover, the construction device has high requirements on the terrain, so that the main material is difficult to replace in a plurality of terrains, and the construction efficiency is influenced.

Disclosure of Invention

The invention aims to provide a device for replacing main materials of an iron tower, which aims to solve the technical problems that the prior art lacks an effective construction tool for replacing the main materials of the iron tower, the structural strength of the position of the main materials to be replaced of the iron tower is difficult to ensure during construction, the requirements of the construction device on the terrain are high, and the main material replacement operation is difficult to be carried out on a plurality of terrains.

In order to achieve the purpose, the invention adopts the technical scheme that: provided is a device for replacing a main material of an iron tower, comprising: the device comprises an upper clamp connected with a main material, a supporting rod, a telescopic jacking piece, a lower clamp and a pressure sensing piece, wherein the upper end of the supporting rod is fixedly connected with the upper clamp, the lower end of the telescopic jacking piece is fixedly arranged at the lower end of the supporting rod, the lower clamp is connected with the main material and is positioned below the upper clamp and is spliced with the lower end of the telescopic jacking piece, and the pressure sensing piece is arranged between the telescopic jacking piece and the lower clamp.

In one embodiment, the upper clamp comprises a first upper bending plate, a second upper bending plate and an upper connecting structure, wherein the first upper bending plate is arranged on the outer side of the main material and is in an L shape, the second upper bending plate is arranged on the inner side of the main material and is in an L shape, the upper connecting structure is arranged on the inner side of the second upper bending plate and is connected with the supporting rod, a first connecting hole is formed in the first upper bending plate, a first strip-shaped hole is formed in the second upper bending plate, and the first connecting hole and the first strip-shaped hole are connected through a threaded connecting piece penetrating through the main material.

In one embodiment, the upper connecting structure includes an upper connecting plate disposed at a bending position of the second upper bending plate, and a plate surface of the upper connecting plate and two plate surfaces of the second upper bending plate are disposed at an acute angle, and a hoop fixedly connected to the upper connecting plate and the support rod, respectively.

In one embodiment, a limiting ring used for being abutted against the lower surface of the hoop is arranged at the end part of the supporting rod.

In one embodiment, the upper connecting plate is provided with a second connecting hole, and the second connecting hole is fixedly connected with the hoop through a threaded connector.

In one embodiment, two ends of the supporting rod are respectively provided with a connecting flange, and a reinforcing rib plate is arranged between the connecting flange and the supporting rod.

In one embodiment, the telescopic jacking piece is a hydraulic jacking structure, the top of the hydraulic jacking structure is provided with a connecting flange, and the bottom of the hydraulic jacking structure is provided with an inserting convex ring;

lower anchor clamps are including being used for locating the main material outside and being the first board of bending under "L" shape, being used for locating the main material inboard and being the second of "L" shape the inboard bayonet socket of bending under the second, be equipped with on the bayonet socket with grafting bulge loop grafting complex grafting annular, be equipped with the third connecting hole on the first board of bending, be equipped with second bar hole on the second board of bending under, the third connecting hole with connect through the threaded connection spare that runs through the main material between the second bar hole.

In one embodiment, a first socket reinforcing rib located at the bending position of the second lower bending plate is arranged above the socket, a second socket reinforcing rib located at the bending position of the second lower bending plate and arranged parallel to the first socket reinforcing rib is arranged below the socket, and the second socket reinforcing rib protrudes inwards from the first socket reinforcing rib.

In one embodiment, the socket, the first socket reinforcing rib and the second lower bending plate are integrally arranged, and the socket, the second socket reinforcing rib and the second lower bending plate are integrally arranged.

In one embodiment, the first socket reinforcing rib, the second socket reinforcing rib and the second lower bending plate are integrally arranged, a supporting plate is arranged on the second socket reinforcing rib, a first pin hole is formed in the supporting plate, an assembling slot which is in plug fit with the first socket reinforcing rib and the second socket reinforcing rib is formed in the plug socket, and a second pin hole corresponding to the first pin hole is formed in the plug socket;

the first pin joint hole is connected with the second pin joint hole through a first pin joint piece, and the first pin joint piece comprises a first pin joint plate, a first connecting pin and a first disassembly and assembly handle, wherein the first connecting pin is arranged below the first pin joint plate and is used for being connected with the first pin joint hole and the second pin joint hole in an inserting mode, and the first disassembly and assembly handle is arranged above the first pin joint plate.

The iron tower main material replacing device provided by the invention has the beneficial effects that: compared with the prior art, the iron tower main material replacing device is fixed on the upper side and the lower side of a main material to be replaced by the upper clamp and the lower clamp when in use, and is supported between the upper clamp and the lower clamp by the supporting rod and the telescopic supporting piece, so that the main material to be replaced can be replaced to play a supporting role, an operator does not need to consider the problem of structural strength of a position to be replaced, directly detaches the main material to be replaced, installs a new main material lifted in place, and finally detaches the iron tower main material replacing device. The device for replacing the main material of the iron tower is simple in structure, plays an effective supporting role in the position of the main material to be replaced during construction, replaces the stress of the main material, greatly improves the construction safety and reliability of the main material replacement operation, and reduces the potential safety hazard of construction; meanwhile, the replacing device is directly connected with the iron tower and not directly connected with the ground, so that the requirement on the terrain is not high, the replacing device can be suitable for construction operation of various terrains, and the working efficiency is effectively improved.

The invention also provides a method for replacing the main material of the iron tower, which comprises the following steps:

fixing an upper clamp on the main material above the main material to be replaced, and fixing a lower clamp on the main material below the main material to be replaced;

connecting and fixing the support rod and the upper clamp, and installing the telescopic top support piece at the lower end of the support rod;

mounting the pressure sensing member to the telescopic top support member or to the lower clamp;

controlling the lower end of the telescopic top supporting piece to extend, and acquiring the pressure between the telescopic top supporting piece and the lower clamp in real time through the pressure sensing piece until the lower end of the telescopic top supporting piece is inserted into the specified position of the lower clamp and reaches a specified pressure value;

dismantling the main material to be replaced;

hoisting the new main material to a specified position and installing;

and after the new main material is installed, the lower end of the telescopic top supporting piece retracts to the initial position, and the telescopic top supporting piece, the supporting rod, the lower clamp and the upper clamp are sequentially detached.

The method for replacing the main material of the iron tower has the advantages that: compared with the prior art, the method for replacing the main material of the iron tower comprises the steps of fixing the upper clamp and the lower clamp on the upper side and the lower side of the main material to be replaced, supporting the main material to be replaced between the upper clamp and the lower clamp through the supporting rod and the telescopic supporting piece, sensing the pressure borne by the supporting rod in real time through the pressure sensing piece until the pressure reaches a specified pressure value, obtaining enough supporting strength, and further replacing the main material to be replaced to play a supporting role. The operation process is simple, the safety is high, and the potential safety hazard of construction is reduced; meanwhile, the construction method does not depend on the ground, has low requirements on the terrain, has wide application range and can improve the operation efficiency.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.

Fig. 1 is a schematic view illustrating a usage state of a main material replacing device for an iron tower according to an embodiment of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a schematic view of an assembly structure of the support rod, the upper clamp and the telescopic shoring member according to an embodiment of the present invention;

FIG. 4 is a first top view of an assembly structure of an upper clamp and a main material according to an embodiment of the present invention;

FIG. 5 is a perspective view of an assembly structure of a second upper bending plate and an upper connecting plate according to an embodiment of the present invention;

FIG. 6 is a perspective view of a first upper bending plate according to an embodiment of the present invention;

FIG. 7 is a second top view of an assembly structure of an upper clamp and a main material according to an embodiment of the present invention;

FIG. 8 is a top view of an assembly structure of a lower clamp and a main material according to an embodiment of the present invention;

fig. 9 is a bottom view of the assembly structure of the second lower bending plate, the socket, the first socket reinforcing rib and the second socket reinforcing rib in fig. 8;

FIG. 10 is a cross-sectional side view of the structure of FIG. 9;

fig. 11 is a schematic view of an assembly structure of a second lower bending plate, a socket, a first socket reinforcing rib, a second socket reinforcing rib and a first connecting pin according to another embodiment of the present invention;

FIG. 12 is a cross-sectional side view of the structure of FIG. 11;

FIG. 13 is a cross-sectional view of the docking station of FIG. 12;

FIG. 14 is a top view of the socket of FIG. 12;

FIG. 15 is a schematic view of an assembly structure of the strut, the telescopic shoring member and the socket according to another embodiment of the present invention;

FIG. 16 is a left side view of FIG. 15;

fig. 17 is a schematic view of an assembly structure of the first upper bending plate and the adjusting sliding sleeve according to still another embodiment of the present invention.

Wherein, in the figures, the respective reference numerals:

1, mounting a clamp; 101-a first upper bending plate; 102-a second upper bending plate; 103-a first connection hole; 104-a first strip aperture; 105-an upper connecting plate; 106-anchor ear; 107-second connection hole; 108-adjusting the sliding sleeve; 109-adjusting the long hole; 110-an elastic pad; 2-a strut; 3-a telescopic top support; 4-lower clamp; 401-first lower bending plate; 402-a second lower bending plate; 403-a socket; 404-inserting ring groove; 406-a second bar aperture; 407-first socket stiffener; 408-a second socket stiffener; 409-a supporting plate; 410-assembling a slot; 411-second pinning hole; 412-a first pinning plate; 413-a first connecting pin; 414-first disassembly and assembly handle; 5-a limit ring; 6-connecting a flange; 7-reinforcing rib plates; 8-inserting a convex ring; 9-main material; 10-rotating rod; 11-a snap ring; 12-a second connecting pin; 13-second detachable handle

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1 and fig. 2, the main material replacing device for an iron tower according to the present invention will now be described. The main material replacing device for the iron tower comprises an upper clamp 1 connected with a main material 9, a supporting rod 2, a telescopic supporting piece 3, a lower clamp 4 and a pressure sensing piece, wherein the upper end of the supporting rod 2 is fixedly connected with the upper clamp 1, the lower end of the telescopic supporting piece 3 is fixedly arranged at the lower end of the supporting rod 2, the lower clamp 4 is used for being connected with the main material 9, is positioned below the upper clamp 1 and is used for being connected with the lower end of the telescopic supporting piece 3 in an inserting mode, and the pressure sensing piece is.

Compared with the prior art, the iron tower main material replacing device provided by the invention has the advantages that the upper clamp 1 and the lower clamp 4 are fixed on the upper side and the lower side of a main material to be replaced when the device is used, the supporting rod 2 and the telescopic supporting piece 3 are supported between the upper clamp 1 and the lower clamp 4, the pressure sensing piece senses the pressure born by the supporting rod 2 in real time until a specified pressure value is reached to obtain enough supporting strength, and then the device can replace the main material to be replaced to play a supporting role, so that an operator does not need to consider the problem of structural strength of the position to be replaced any more, directly detaches the main material to be replaced, installs a new main material lifted in place, and finally detaches the iron tower main material replacing device. The device for replacing the main material of the iron tower is simple in structure, plays an effective supporting role in the position of the main material to be replaced during construction, replaces the stress of the main material, greatly improves the construction safety and reliability of the main material replacement operation, and reduces the potential safety hazard of construction; meanwhile, the replacing device is directly connected with the iron tower and not directly connected with the ground, so that the requirement on the terrain is not high, the replacing device can be suitable for construction operation of various terrains, and the working efficiency is effectively improved.

Referring to fig. 3 to 7 together, as a specific embodiment of the device for replacing the main material of the iron tower provided by the present invention, the upper fixture 1 includes a first upper bending plate 101 disposed on the outer side of the main material 9 and having an "L" shape, a second upper bending plate 102 disposed on the inner side of the main material 9 and having an "L" shape, and an upper connecting structure disposed on the inner side of the second upper bending plate 102 and connected to the supporting rod 2, wherein the first upper bending plate 101 is provided with a first connecting hole 103, the second upper bending plate 102 is provided with a first strip-shaped hole 104, and the first connecting hole 103 and the first strip-shaped hole 104 are connected by a threaded connector penetrating through the main material 9. The main material generally is the angle steel, and the shape of bending board 102 adaptation main material cross section on first board 101 and the second of bending can laminate main material 9 and carry out the centre gripping and fix through threaded connection spare for it is very firm to go up anchor clamps centre gripping main material 9, recycles connection structure connecting support rod 2 after being connected with main material 9, goes up anchor clamps 1 overall design rationally, and the centre gripping is fixed effectual.

Referring to fig. 3 to 7 and 17, as a specific embodiment of the device for replacing a main material of an iron tower provided by the present invention, an upper clamp 1 includes a first upper bending plate 101 disposed outside the main material 9 and having an "L" shape, two adjusting sliding sleeves 108 respectively sleeved on two plate surfaces of the first upper bending plate 101 and slidably engaged with two plate surfaces of the first upper bending plate 101, a second upper bending plate 102 disposed inside the main material 9 and having an "L" shape, and an upper connecting structure disposed inside the second upper bending plate 102 and connected to a strut 2, wherein the adjusting sliding sleeves 108 are provided with first connecting holes 103 penetrating through two sides of the adjusting sliding sleeves 108, the first upper bending plate 101 is provided with adjusting long holes 109 corresponding to the first connecting holes 103, the second upper bending plate 102 is provided with first strip-shaped holes 104, the first connecting holes 103, the first strip-shaped holes 104, and the adjusting long holes 109 are connected by threaded connectors penetrating through the main material 9, an elastic pad 110 which is respectively abutted against the first upper bending plate 101 and the adjusting sliding sleeve 108 is further arranged between the first upper bending plate 101 and the adjusting sliding sleeve 108.

This embodiment is the same as the above-mentioned embodiment, and the main difference lies in that the adjusting slot 109 is directly provided on the first upper bending plate 101, the position of the first connecting hole 103 provided on the adjusting slide sleeve 108 can be moved by the movement of the adjusting slide sleeve 108, the adjusting slot 109 can keep the first connecting hole 103 in a through state all the time, the upper clamp 1 can clamp the main materials 9 with different size parameters, the use flexibility is stronger, and the use cost can be effectively reduced. Meanwhile, due to the elastic cushion 110, under the condition that the force is not applied to the adjusting sliding sleeve 108 along the sliding direction, the adjusting sliding sleeve 108 is kept in a locking state with the first upper bending plate 101 under the action of the elastic force, and the use stability is good.

Referring to fig. 3 to 5 and fig. 7, as an embodiment of the device for replacing main materials of an iron tower provided by the present invention, the upper connecting structure includes an upper connecting plate 105 disposed at the bending position of the second upper bending plate 102, and the plate surface and two plate surfaces of the second upper bending plate 102 are disposed at an acute angle, and a hoop 106 fixedly connected to the upper connecting plate 105 and the supporting rod 2, respectively.

Referring to fig. 3 to 5 and fig. 7, as an embodiment of the device for replacing main materials of an iron tower provided by the present invention, the upper connecting plate 105 is provided with a second connecting hole 107, and the second connecting hole 107 is fixedly connected to the anchor ear 106 through a threaded connector.

Go up connection structure and carry out effective centre gripping through staple bolt 106 to the body of rod of branch 2, and staple bolt 106 passes through threaded connection spare rigid coupling on last connecting plate 105, simple structure, joint strength is high, can bear appointed holding pressure.

Referring to fig. 3, as a specific embodiment of the device for replacing main materials of an iron tower provided by the present invention, after the telescopic supporting member 3 is extended, the supporting rod 2 tends to move upward, and in order to prevent the anchor ear 106 from moving along the long axis of the supporting rod 2, the end of the supporting rod 2 is provided with a limiting ring 5 for abutting against the lower surface of the anchor ear 106.

Referring to fig. 3 and 15, as an embodiment of the main material replacing device for an iron tower according to the present invention, two ends of the supporting rod 2 are respectively provided with a connecting flange 6, and a reinforcing rib 7 is disposed between the connecting flange 6 and the supporting rod 2. The supporting rod 2 is connected with other components through the connecting flange 6, and the reinforcing rib plates 7 are used for preventing the connecting part of the connecting flange 6 and the supporting rod 2 from cracking and deforming, so that the service life is prolonged.

Referring to fig. 3 and 15, as a specific embodiment of the iron tower main material replacing device provided by the present invention, the telescopic jacking member 3 is a hydraulic jacking structure, the top of the hydraulic jacking structure is provided with a connecting flange 3, and the bottom of the hydraulic jacking structure is provided with an inserting convex ring 8;

lower clamp 4 is including being used for locating the main material 9 outside and being the first board 401 of bending under of "L" shape, be used for locating the main material 9 inboard and be the second board 402 of bending under of "L" shape and locate the inboard bayonet socket 403 of the second board 402 of bending under, be equipped with on the bayonet socket 403 with the grafting bulge loop 8 grafting complex grafting annular groove 404, be equipped with the third connecting hole on the first board 401 of bending under, be equipped with second bar hole 406 on the second board 402 of bending under, connect through the threaded connection spare that runs through main material 9 between third connecting hole and the second bar hole 406.

The telescopic jacking piece 3 is of a hydraulic jacking structure, has higher supporting strength and can jack up the heavier support rod 2. It should be noted that, to ensure effective support, the telescopic direction of the telescopic shores 3 is parallel to the axial direction of the strut 2, and the axial direction of the strut 2 is parallel to the axial direction of the main material 9. Because the main material is generally angle steel, the first lower bending plate 401 and the second lower bending plate 402 adapt to the shape of the cross section of the main material, and can be attached to the main material 9 for clamping and fixed through a threaded connecting piece, so that the upper clamp can clamp the main material 9 very firmly; after being connected with the main material 9, the telescopic supporting part 3 is effectively butted with the lower clamp 4 through the splicing of the splicing convex ring 8 and the splicing ring groove 404, the splicing convex ring 8 is not easy to be separated after being inserted into the splicing ring groove 404, the structural stability is good, and the support rod 2 forms a stable supporting structure between the upper clamp 1 and the lower clamp 4; because the telescopic top support 3 is not connected with the socket 403 by a threaded connection and the like, the device is more convenient to assemble and disassemble.

Referring to fig. 8 to 12, as a specific embodiment of the main material replacing device for an iron tower provided by the present invention, a first socket reinforcing rib 407 located at the bending position of the second lower bending plate 402 is disposed above the inserting seat 403, a second socket reinforcing rib 408 located at the bending position of the second lower bending plate 402 and parallel to the first socket reinforcing rib 407 is disposed below the inserting seat 403, and the second socket reinforcing rib 408 protrudes inward from the first socket reinforcing rib 407. The first socket reinforcing rib 407 and the second socket reinforcing rib 408 reinforce upper and lower sides of the socket 403, respectively, to prevent the socket 403 from being broken by force.

Referring to fig. 8 to 10, as a specific embodiment of the iron tower main material replacing device provided by the present invention, the inserting seat 403, the first socket reinforcing rib 407, and the second lower bending plate 402 are integrally disposed, and the inserting seat 403, the second socket reinforcing rib 408, and the second lower bending plate 402 are integrally disposed. Socket 403, first socket strengthening rib 407, second socket strengthening rib 408 and the second are bent down and are bent between board 402 integrative setting down, and the manufacturing degree of difficulty is low, and structural strength is high.

Referring to fig. 11 to 14, as a specific embodiment of the iron tower main material replacing device provided by the present invention, a first socket reinforcing rib 407, a second socket reinforcing rib 408 and a second lower bending plate 402 are integrally disposed, a supporting plate 409 is disposed on the second socket reinforcing rib 408, a first pin hole is disposed on the supporting plate 409, an assembling slot 410 that is in inserting fit with the first socket reinforcing rib 407 and the second socket reinforcing rib 408 is disposed on the inserting seat 403, and a second pin hole 411 corresponding to the first pin hole is disposed on the inserting seat 403;

the first pin connection hole and the second pin connection hole 411 are connected by a first pin connector, and the first pin connector includes a first pin connection plate 412, a first connection pin 413 disposed below the first pin connection plate 412 and used for being plugged with the first pin connection hole and the second pin connection hole 411, and a first detachable handle 414 disposed above the first pin connection plate 412.

The inserting seat 403 is detachably connected to the supporting plate 409 in a pin joint mode, so that the inserting seat 403 can be conveniently replaced according to different telescopic top supporting pieces 3, and the use flexibility is improved; meanwhile, the first pin connecting plate 412 is provided with the first dismounting handle 414, so that the first connecting pin 413 can be conveniently dismounted by pushing and pulling the first dismounting handle 414 by an operator, and the structure is simple. The connection strength is high.

As a specific embodiment of the main material replacing device for the iron tower provided by the invention, a plurality of supporting rods 2 are arranged, and two ends of each supporting rod 2 are respectively provided with a connecting flange 6.

The different branch 2 between accessible flange joint structure connect, and then can be according to actual use condition adjustment bearing structure's length, use the flexibility better.

Referring to fig. 9 to 13, as an embodiment of the device for replacing main materials of an iron tower according to the present invention, a protrusion structure at the middle of the insertion ring groove 404 protrudes from the upper surface of the insertion seat 403.

When the inserting convex ring 8 is inserted into the inserting ring groove 404, the convex structure in the middle of the inserting ring groove 404 is firstly in concave butt joint with the middle of the inserting convex ring 8, so that the subsequent insertion is guided, and the butt joint efficiency is improved; meanwhile, the protruding structure can also be matched with the outer side wall of the inserting ring groove 404 to lock the inserting convex ring 8, so that the inserting convex ring 8 is prevented from being separated from the inserting ring groove 404, and the use reliability and safety are improved.

Referring to fig. 15 and 16, as a specific embodiment of the device for replacing main materials of an iron tower according to the present invention, the inserting seat 403 is further provided with an auxiliary locking structure for locking the lower end of the telescopic supporting member 3, and the auxiliary locking structure includes two rotating rods 10 whose lower ends are respectively hinged to two sides of the inserting seat, two semi-circular-arc-shaped clasps 11 whose outer sides are respectively fixedly connected to the top ends of the two rotating rods 10, and clasp locking members for respectively fixing two ends of the two clasps 11. Whether the two clamping rings 11 are locked or not is controlled by pulling the rotating rod 10, further locking of the lower end part of the telescopic supporting piece 3 can be achieved without changing the structure of the telescopic supporting piece 3, and the inserting convex ring 8 at the lower end of the telescopic supporting piece 3 is further prevented from being separated from the inserting ring groove 404.

Referring to fig. 15 and 16, as a specific embodiment of the iron tower main material replacing device provided by the present invention, the snap ring locking member includes a snap groove disposed at two ends of one snap ring 11, a snap plate disposed at two ends of the other snap ring and adapted to be snap-fitted with the snap groove, a lock hole penetrating through two sides of the snap groove and the snap plate, and a second connecting pin 12 adapted to be inserted into the lock hole, and a second detachable handle 13 is further connected to an upper end of the second connecting pin 12. The snap ring 11 is locked through a pin joint structure, the structure is simple, and the second connecting pin 12 is convenient to assemble and disassemble.

The invention also provides a method for replacing the main material of the iron tower, which comprises the following steps:

fixing an upper clamp 1 on a main material above the main material to be replaced, and fixing a lower clamp 4 on the main material below the main material to be replaced;

connecting and fixing the support rod 2 and the upper clamp 1, and installing a telescopic top support 3 at the lower end of the support rod 2;

mounting the pressure sensing member to the telescopic top bracket 3 or to the lower clamp 4;

the lower end of the telescopic top supporting piece 3 is controlled to extend, the pressure between the telescopic top supporting piece 3 and the lower clamp 4 is obtained in real time through the pressure sensing piece until the lower end of the telescopic top supporting piece 3 is inserted into the specified position of the lower clamp 4 and reaches the specified pressure value;

dismantling the main material to be replaced;

hoisting the new main material to a specified position and installing;

and after the new main material is installed, the lower end of the telescopic top supporting piece retracts to the initial position, and the telescopic top supporting piece 3, the supporting rod 2, the lower clamp 4 and the upper clamp 1 are sequentially detached.

According to the method for replacing the main material of the iron tower, the upper clamp 1 and the lower clamp 4 are fixed on the upper side and the lower side of the main material to be replaced, the support rod 2 and the telescopic supporting piece 3 are supported between the upper clamp 1 and the lower clamp 4, the main material to be replaced can be replaced to play a supporting role, therefore, an operator does not need to consider the problem of structural strength of the position to be replaced, directly detaches the main material to be replaced, installs a new main material lifted in place, and finally detaches the device for replacing the main material of the iron tower. The operation process is simple, the safety is high, and the potential safety hazard of construction is reduced; meanwhile, the construction method does not depend on the ground, has low requirements on the terrain, has wide application range and can improve the operation efficiency.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

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