阅读说明：本技术 既有建筑的梁板加固结构及施工方法 (Beam-slab reinforcing structure of existing building and construction method ) 是由 邓智文 谢钧 陈一乔 陈春光 梁军 李勇军 罗伟坤 张春辉 罗翀 关家豪 于 2019-10-15 设计创作，主要内容包括：本发明公开了既有建筑的梁板加固结构,包括梁和设在梁顶部的楼板,所述梁和楼板上均设置有加固部件,加固部件通过胶粘剂粘合在原有梁板结构上并通过锚栓二次固定,同时梁和楼板上的加固部件通过螺杆连接为整体,该加固结构整体呈框架式并和原有梁板形成复合结构受力模式,有效改善了原有结构的应力状态,提高了梁板抗弯、抗剪能力,同时能够制约原有结构裂缝的产生与发展,增强了建筑物的承载能力和耐久性；该加固结构对原有梁板结构增加尺寸小、工期短,相对于新建钢筋混凝土结构,更加节能环保；本发明还公开了上述加固结构的施工方法。(The invention discloses a beam-slab reinforced structure of an existing building, which comprises a beam and a floor slab arranged at the top of the beam, wherein reinforcing parts are arranged on the beam and the floor slab, the reinforcing parts are bonded on the original beam-slab structure through an adhesive and are secondarily fixed through anchor bolts, and meanwhile, the reinforcing parts on the beam and the floor slab are connected into a whole through screws, the reinforced structure is integrally in a frame type and forms a composite structure stress mode with the original beam slab, so that the stress state of the original structure is effectively improved, the bending resistance and the shearing resistance of the beam slab are improved, the generation and the development of cracks of the original structure can be restricted, and the bearing capacity and the durability of the building are enhanced; the reinforcing structure has small size and short construction period for the original beam slab structure, and is more energy-saving and environment-friendly compared with a newly-built reinforced concrete structure; the invention also discloses a construction method of the reinforced structure.)

1. Beam slab reinforced structure of existing building, include roof beam (1) and establish floor (2) at roof beam (1) top, its characterized in that: the beam (1) is fixedly provided with a connecting part and a plurality of U-shaped steel plate hoops (3) which are arranged at intervals in an adhesive bonding way, and the U-shaped steel plate hoops (3) are tightly hooped at the outer sides of the connecting part and the beam (1) and are fixed through anchor bolts; the floor (2) is provided with a plurality of first through holes vertically penetrating through the floor (2), the first through holes are transversely arranged on two sides of the beam (1) in a line and have a certain distance with the side surface of the beam (1), a first screw (7) is implanted into the first through holes and fixes the first screw (7) and the floor (2), the upper end of the first screw (7) protrudes out of the top surface of the floor (2), and the lower end of the first screw (7) protrudes out of the bottom surface of the floor (2); a first strip-shaped plate (4) with a screw hole is fixedly arranged on the top surface of the floor slab (2) in an adhesion manner through an adhesive, a fourth strip-shaped plate (13) with a screw hole is fixedly arranged on the bottom surface of the floor slab (2) in an adhesion manner through an adhesive, and the first strip-shaped plate (1) is opposite to and parallel to the fourth strip-shaped plate (13); the lower end of the first screw rod (7) penetrates through a screw hole in the fourth strip-shaped plate (13) and is fixedly welded with the upper end of the U-shaped steel plate hoop (3), and the upper end of the first screw rod (7) penetrates through the screw hole in the first strip-shaped plate (4) and is provided with a nut to fix the first strip-shaped plate (4) on the top surface of the floor slab (2).

2. The beam panel reinforcement structure of an existing building according to claim 1, wherein: the floor (2) is also provided with a plurality of second through holes vertically penetrating through the floor (2), the second through holes are longitudinally arranged and are provided with a plurality of rows at intervals, second screw rods (8) are implanted into the second through holes and fix the second screw rods (8) and the floor (2), the upper ends of the second screw rods (8) protrude out of the top surface of the floor (2), and the lower ends of the second screw rods (8) protrude out of the bottom surface of the floor (2); the floor is characterized in that a second strip-shaped plate (5) with a screw hole is fixedly arranged on the top surface of the floor (2) through an adhesive, a third strip-shaped plate (6) with a screw hole is fixedly arranged on the bottom surface of the floor (2) through an adhesive, the lower end of a second screw rod (8) penetrates through the screw hole in the third strip-shaped plate (6) and is installed with a nut to fix the third strip-shaped plate (6) on the bottom surface of the floor (2), and the upper end of the second screw rod (8) penetrates through the screw hole in the second strip-shaped plate (5) and is installed with a nut to fix the second strip-shaped plate (5) on the top.

3. The beam panel reinforcement structure of an existing building according to claim 1 or 2, wherein: the floor (2) is fixedly bonded with carbon fiber cloth (14) through an adhesive, and the carbon fiber cloth (14) is longitudinally and/or transversely arranged and is arranged at intervals in a plurality of rows and is adhered to the top surface and the bottom surface of the floor (2).

4. The beam panel reinforcement structure of an existing building according to claim 1, wherein: the connecting part comprises angle steel (9) and a steel backing plate (10), the angle steel (9) is provided with two bottom corners which are respectively arranged on the beam (1), the steel backing plate (10) is arranged on the top of two side surfaces of the beam (1), and the angle steel (9) and the steel backing plate (10) are wrapped and bonded by an adhesive and fixed by an anchor bolt by a U-shaped steel plate hoop (3); the length of the angle steel (9) is equal to that of the beam (1); the top and floor (2) bottom laminating of steel backing plate (10), the bottom of steel backing plate (10) and the bottom parallel and level of first screw rod (7), the width of steel backing plate (10) and the width of U-shaped steel sheet hoop (3) equal, the thickness of steel backing plate (10) and angle steel (9) equal and be 5 ~ 10 mm.

5. The beam panel reinforcement structure of an existing building according to claim 1, wherein: the connecting part comprises a first steel plate pressing strip (11) and a second steel plate pressing strip (12), the first steel plate pressing strip (11) is arranged at the bottom of the beam (1), and the first steel plate pressing strip (11) is wrapped by the U-shaped steel plate hoop (3), bonded by an adhesive and fixed by an anchor bolt; the second steel plate pressing strip (12) is adhered to the tops of two side faces of the beam (1) through an adhesive, the first steel plate pressing strip (11) is wrapped by the U-shaped steel plate hoop (3), and the second steel plate pressing strip (12) is adhered to the U-shaped steel plate hoop (3) and fixed through an anchor bolt; the thickness of the first steel plate pressing strip (11) is 5-10 mm, and the thickness of the second steel plate pressing strip (12) is 5-10 mm.

6. The beam panel reinforcement structure of an existing building according to claim 1, 4 or 5, wherein: the thickness of U-shaped steel plate hoop (3) is 5 ~ 10mm, and two liang of U-shaped steel plate hoops (3) interval 200 ~ 300mm and mutual parallel arrangement.

7. The beam slab reinforcing construction method of the existing building is characterized by comprising the following steps:

(a) unloading and positioning paying-off: in order to reduce the stress and strain hysteresis phenomena of the reinforced steel plate, the original reinforced concrete beam plate structure is unloaded during the curing period of the adhered steel plate and the adhesive; when positioning and setting out, firstly, familiarizing with a reinforcement construction drawing, defining a reinforcement range and a reinforcement part, snapping a line on the surface of an original structure, marking a steel plate installation position line, marking punching position points of a through hole and an embedded anchor bolt hole, and marking the punching position points by combining the drawing requirements after detecting the positions of the original structural steel bars by using a steel bar detector when marking the punching position points;

(b) original structure basic layer processing: firstly, removing a surface layer of an original structure, dipping a bonding surface of the original structure in a high-efficiency detergent by using a hard brush, removing oil stain on the surface, washing with clear water, polishing the bonding surface, removing a laitance and a carbonized layer with the thickness of 1-3 mm until a new structure surface is completely exposed, and blowing off dust by using an oil-free air compressor; finally, soaking absorbent cotton in acetone to wipe the surface for 2-3 times, and repairing and leveling the adhesive surface by using high-strength resin mortar if cracks or parts with serious unevenness exist on the adhesive surface after wiping treatment;

(c) preparing a reinforcing material: cutting off the steel plate by using a cutting machine, manufacturing a first steel plate pressing strip (11) and a second steel plate pressing strip (12) which are equal to the beam (1) in length and have the width of 160-200 mm and the thickness of 8-15 mm in corresponding quantity according to a construction drawing, punching screw holes with the interval of 100-150 mm on the first steel plate pressing strip (11), and punching screw holes with the interval of 200-300 mm on the second steel plate pressing strip (12); make corresponding quantity and width 45 ~ 55mm, thickness 10 ~ 20mm and all beaten first bar plate (4) and fourth bar plate (13) of interval 200 ~ 300mm screw, wherein: the lengths of the first strip-shaped plate (4) and the fourth strip-shaped plate (13) are equal to the length of the beam (1), a plurality of anchor bolts and a plurality of first screw rods (7) with different diameters and lengths are prepared, and each first screw rod (7) is matched with a nut; preparing a plurality of U-shaped steel plate hoops (3) with the width of 55-65 mm and the thickness of 5-10 mm, punching anchor bolt holes in the centers of the bottoms of the U-shaped steel plate hoops (3) in advance, and punching anchor bolt holes in positions 100-200 mm away from the tops of two side walls; preparing a plurality of steel base plates (10) of which the length is 45 multiplied by 50 multiplied by 6mm and the width is 45 multiplied by 6mm, wherein the angle steel (9) is L200 multiplied by 125 multiplied by 12, the angle steel (9) is L100 multiplied by 6, and screw holes which are 45 to 55mm away from the corner of the angle steel (9) and are arranged at intervals of 200 to 300mm in the transverse direction are punched on one side wall of the angle steel (9);

preparing carbon fiber cloth: cutting off the carbon fiber cloth (14) by using a steel ruler and a wallpaper knife according to the size specified by the drawing, wherein the length of the carbon fiber cloth stuck to the bottom surface of the floor slab (2) is equal to the distance between two adjacent beams (1); the length of the carbon fiber cloth adhered to the top surface of the floor slab (2) is not more than 6 m.

Surface treatment of steel parts: if the steel piece is not embroidered or slightly rusted, sanding by using a sand blasting machine, a gauze machine or an angle grinder matched with a resin grinding wheel, and removing oil stains and sundries on the surface until the metal luster appears; the larger the grinding roughness is, the better the grinding roughness is, the grinding depth is controlled within 0.2mm so as not to influence the whole stress of the steel plate, and the grinding grains are perpendicular to the stress direction of the steel plate as much as possible.

(d) Punching and embedding a screw: adopting a percussion drill to punch an anchor bolt embedded hole vertical to the bottom surface of the beam (1) in the middle of the bottom surface of the beam (1), and punching the anchor bolt embedded hole in the middle of the position, 100-200 mm away from the top of the beam (1), on two side walls of the beam (1); punching first through holes penetrating through the top and the bottom of the floor (2) on the floor (2), wherein the first through holes are transversely arranged on two sides of the beam (1) in a row and have a distance of 6-12 mm from the beam (1), the distance between the first through holes on each row is 200-300 mm, a first screw (7) is implanted into each first through hole, the upper end of each first screw (7) protrudes out of the top surface of the floor (2), the protruding length is 20-30 mm, the lower end of each first screw (7) protrudes out of the bottom surface of the floor (2), the protruding length is 70-80 mm, and the first screws (7) are sealed and fixed in the first through holes of the floor (2) by high-strength mortar;

(e) adhesive preparation: preparing an adhesive from a clean container and a weighing device according to the following proportion:

the adhesive comprises resin and a curing agent, and the resin comprises the following components in percentage by weight: the curing agent is 100: 40-100;

manual stirring or mechanical stirring is used, and stirring is carried out along the same direction during stirring, so that air is prevented from being mixed to form bubbles; the adhesive is prepared in a mode of being prepared as before, being prepared in a small amount and being prepared for multiple times, and is used up within 20 minutes after being prepared so as to prevent gelation;

the service life of the adhesive is about 33 minutes at 25 ℃/0.4MPa, the service life is shortened by the increase of pressure and temperature, and the adhesive is protected from sun exposure for prolonging the service life;

(f) fixing and installing floor reinforcing materials: pre-placing a first strip-shaped plate (4) according to the installation position line of the fixed assembly in the step (a), respectively coating 2-5 mm of adhesive on the adhesive surface of the top of the floor (2) and the adhesive surface of the first strip-shaped plate (4) and then adhering, correspondingly penetrating the upper end of a first screw (7) through a screw hole in the first strip-shaped plate (4) and installing a nut, knocking the first strip-shaped plate (4) by a hand hammer after adhering in place to enable the adhesive to be uniformly distributed and full, and pre-pressing the strip-shaped steel plate by screwing the nut to enable redundant adhesive to be extruded from the edge of the steel plate; similarly, 2-5 mm of adhesive is respectively coated on the adhesive surface of the bottom of the floor slab (2) and the adhesive surface of the fourth strip-shaped plate (13) for adhesion, the lower end of the first screw rod (7) correspondingly penetrates through a screw hole in the fourth strip-shaped plate (13) and is fixed by a nut, and the fourth strip-shaped plate (13) and the first strip-shaped plate (4) are just opposite to and parallel to each other;

(g) fixing and mounting beam reinforcing materials: the connecting part is fixedly arranged on the beam (1) through an adhesive, the U-shaped steel plate hoop (3) is tightly hooped on the outer sides of the beam (1) and the connecting part and is fixed through an anchor bolt and the adhesive, the top of the U-shaped steel plate hoop (3) is attached to the bottom of the fourth strip-shaped plate (13) and is welded and fixed through a welding machine, and the outer sides of two side walls of the U-shaped steel plate hoop (3) and the lower end, protruding out of the bottom surface of the floor slab (2), of the first screw (7) are attached to and welded and fixed;

(h) bonding carbon fiber cloth on the floor slab: the carbon fiber cloth (14) is arranged longitudinally and/or transversely and is provided with a plurality of rows at intervals to be adhered to the top surface and the bottom surface of the floor slab (2); preparing base glue, uniformly brushing a layer of base glue on the part, needing to be bonded with the carbon fiber cloth for reinforcement, of the floor (2) by using a rolling brush, after the base glue is cured, checking the surface, and polishing the part with the bulge by using abrasive paper; preparing an adhesive for sticking the carbon fiber cloth, coating the adhesive below the carbon fiber cloth (14) by using a roller brush, wherein the lower coating amount standard is 500-600 g/square meter, uniformly coating, sticking the carbon fiber cloth (14) on a floor slab (2), when sticking, scraping the carbon fiber cloth by using a roller for several times to overflow the internal air, confirming that the carbon fiber cloth (14) is stuck on the floor slab (2), and then scraping the carbon fiber cloth (14) by using the roller for 4-5 times along the fiber direction to ensure that the adhesive fully permeates into fibers; after the carbon fiber cloth (14) is adhered for 20-90 minutes, coating an adhesive on the surface of the carbon fiber cloth (14) by using a roller brush, wherein the coating standard is 300-400 g/square meter, and the adhesive is forcibly scraped for 2-3 times along the fiber direction by using a roller during coating, so that the infiltration resin is supplemented inside the fiber, but the grid of the lining glass cannot be removed; performing hollowing treatment after curing 3-4 hours after coating;

(i) curing and curing: checking whether the reinforced steel member has a gummosis phenomenon; at normal temperature, the adhesive can be stressed for use after being cured for 2-3 days, and if the curing temperature is low, a heating device is adopted for heating; after the carbon fiber cloth (14) is pasted, natural curing is needed to achieve solidification, natural curing time is needed for the veneering to achieve the design strength, and one week is needed when the average temperature is between 10 ℃ and 20 ℃;

(j) surface protection: marking the steel member which is stuck in place, reminding other personnel to prevent disturbance to the stuck steel within the curing time of the structural adhesive, after the structural adhesive is completely cured, firstly carrying out rust removal treatment on the steel plate, after the rust removal is finished, carrying out anticorrosion treatment on the surface of the steel plate according to the design requirement, and then spraying fireproof coating for surface fireproof treatment; the surface of the cured carbon fiber is protected by coating acrylic polyurethane, so that the ultraviolet aging resistance is enhanced;

(k) and (4) checking: observing the color and the hardening degree of the glue solution, and knocking a steel plate by a small hammer to detect the effective bonding area of the steel plate; the effective bonding area of the anchoring area should not be less than 90%, and the effective bonding area of the non-anchoring area should not be less than 80%; the effective sticking area requirement of the carbon fiber cloth (14) is more than or equal to 98 percent.

8. The beam and slab reinforcement construction method of an existing building according to claim 7, characterized in that: in the step (c), preparing a reinforcing material, namely preparing a steel member for reinforcing the floor slab (2), manufacturing second strip-shaped plate pieces (5) and third strip-shaped plate pieces (6) which are in corresponding quantity, have the width of 45-55 mm and the thickness of 10-20 mm and are provided with screw holes with the distance of 200-300 mm, wherein the length of the third strip-shaped plate pieces (6) is equal to the distance between two adjacent beams (1); a plurality of second screws (8) are prepared, and each second screw (8) is provided with two screw caps.

9. The beam and slab reinforcement construction method of an existing building according to claim 7, characterized in that: and (d) punching second through holes penetrating through the top and the bottom of the floor slab (2) on the floor slab (2), longitudinally arranging the second through holes, punching multiple rows at intervals of 200-300 mm, wherein the distance between every two second through holes on the same row is 200-300 mm, implanting second screw rods (8) into the second through holes, protruding the upper ends of the second screw rods (8) out of the top surface of the floor slab (2), the protruding length is 20-30 mm, the lower ends of the second screw rods (8) protrude out of the bottom surface of the floor slab (2), the protruding length is 20-30 mm, and sealing and fixing the second screw rods (8) in the second through holes by high-strength mortar.

10. The beam and slab reinforcement construction method of an existing building according to claim 7, characterized in that: in the step (f), a second strip-shaped plate (5) is installed above the first strip-shaped plate (4), 2-5 mm of adhesive is respectively coated on the adhesive surface of the top of the floor (2), the adhesive surface of the first strip-shaped plate (4) and the adhesive surface of the second strip-shaped plate (5) for adhesion, the second strip-shaped plate (5) can be knocked by a hand hammer after being adhered in place to enable the adhesive to be uniformly distributed and filled, when the second strip-shaped plate (5) is installed, the upper end of a second screw rod (8) correspondingly penetrates through a screw hole in the second strip-shaped plate (5) and is provided with a nut, and the second strip-shaped plate (5) is perpendicular to the first strip-shaped plate (4); the third strip plate (6) of installation in floor (2) bottom is in the same way, and the lower part of second screw rod (8) corresponds screw and installation nut on passing third strip plate (6) when installation third strip plate (6), and third strip plate (6) and second strip plate (5) are just to being parallel.

11. The beam and slab reinforcement construction method of an existing building according to claim 7, characterized in that: in the step (g), the connecting part comprises a first steel plate pressing strip (11), an adhesive with the thickness of 2-5 mm is coated on the adhesive surface of the first steel plate pressing strip (11), the adhesive part of the bottom surface and two side surfaces of the beam (1) and the adhesive surface of the U-shaped steel plate hoop (3), the first steel plate pressing strip (11) is firstly adhered to the middle of the bottom surface of the beam (1), an anchor bolt penetrates through a screw hole in the first steel plate pressing strip (11) and is installed in an anchor bolt pre-embedding hole in the bottom of the beam (1) for fixing, and the anchor bolt is temporarily not installed in the anchor bolt pre-embedding hole in the beam (1) and the screw hole in the first steel plate pressing strip (11) at the installation position of the U-shaped steel plate hoop (3) in; then the U-shaped steel plate hoop (3) is tightly hooped on the beam (1) and the first steel plate pressing strip (11), the anchor bolt sequentially passes through the screw hole at the bottom of the U-shaped steel plate hoop (3) and the screw hole on the first steel plate pressing strip (11) and is arranged in the anchor bolt pre-buried hole at the bottom of the beam (1), the anchor bolts penetrate through screw holes in two side walls of the U-shaped steel plate hoop (3) and are installed in anchor bolt embedded holes in two side walls of the beam (1) to be fixed, the anchor bolts correspond to the anchor bolt embedded holes one by one, the U-shaped steel plate hoops (3) are arranged on the beam (1) at intervals of 200-300 mm, the top of the U-shaped steel plate hoop (3) and the bottom of the fourth strip-shaped plate (13) are attached and fixed by a welding machine, the outer sides of the two side walls of the U-shaped steel plate hoop (3) and the first screw (7) are attached by a welding machine for double-side welding for 5d, namely, the welding length of the two sides of the first screw (7) is 60-70 mm, so that the reinforcing material on the beam (1) and the reinforcing material on the floor slab (2) are combined into a whole.

12. The beam slab reinforcement construction method of an existing building according to claim 7 or 11, characterized in that: in the step (g), the connecting component further comprises a second steel plate pressing strip (12), the second steel plate pressing strip (12) is attached to two side walls of the beam (1) and covers part of the side wall of the U-shaped steel plate hoop (3), the top of the second steel plate pressing strip (12) is 10-15 mm away from the first screw (7), and the anchor bolt penetrates through a screw hole in the second steel plate pressing strip (12) and is fixed in an embedded anchor bolt hole in the beam (1).

13. The beam and slab reinforcement construction method of an existing building according to claim 7, characterized in that: in the step (g), the connecting part comprises angle steel (9) and a steel backing plate (10), an adhesive with the thickness of 2-5 mm is coated on the adhesive surface of the angle steel (9), the steel backing plate (10) and the U-shaped steel plate hoop, the angle steel (9) and the steel backing plate (10) are adhered to the surface of the beam (1), the angle steel (9) is adhered to two bottom corners of the beam (1) respectively, the side wall of the angle steel (9) with the screw hole is adhered to the side wall of the beam (1), the screw hole is 100-200 mm away from the top of the beam (1) on the line of the screw hole and the beam (1), the top of the steel backing plate (10) is adhered to the bottom of a fourth strip-shaped plate (13), the U-shaped steel plate hoop (3) is tightly hooped on the angle steel (9) and the steel backing plate (10), the anchor bolt penetrates through the screw hole at the bottom of the U-shaped steel plate hoop (3) and is installed in the anchor bolt pre-buried hole at the bottom of the two side walls of the beam (1), and the anchor bolt penetrates through the screw hole The anchor bolts are fixed in anchor bolt pre-buried holes which are 100-200 mm away from the top of the beam (1) on two side walls of the beam (1), the anchor bolts penetrate through screw holes above two side walls of the U-shaped steel plate hoops (3) and are installed on the two side walls of the beam (1) and fixed in the anchor bolt pre-buried holes which are 100-200 mm away from the top of the beam (1), the U-shaped steel plate hoops (3) are arranged on the beam (1) at intervals of 200-300 mm, the top of the U-shaped steel plate hoops (3) and the bottom of the fourth strip-shaped plate (13) are attached and fixed by using a welding machine, the outer sides of the two side walls of the U-shaped steel plate hoops (3) and the first screw rods (7) are attached by adopting a welding machine for double-sided welding for 5d, namely the welding length of the two sides of the first screw rods (7) is 60-70 mm.

14. The beam and slab reinforcement construction method of an existing building according to claim 7, characterized in that: in the step (h), when the carbon fiber cloth (14) needs to be jointed, the joint length is not less than 100mm, and the joint part is coated with adhesive more.

15. The beam slab reinforcement construction method of an existing building according to claim 7 or 14, characterized in that: in the step (h), when two or more layers of carbon fiber cloth (14) need to be paved, the carbon fiber cloth needs to be paved within 4 hours to 3 days after the empty drum is completed, and when the carbon fiber cloth is paved and adhered in multiple layers and needs to be connected, the lap joint positions of the layers need to be staggered.

Technical Field

The invention relates to the technical field of existing building reinforcement, in particular to a beam-slab reinforcement structure and a construction method of an existing building.

Background

The beam plate is the combination of the interacting beams and plates in the floor; the beam and the plate in the integrally cast floor system are mutually integral and closely connected with each other, and are stressed and deformed together.

With the development of times and the improvement of the economic level of China, some early building structures can not meet the requirements of the prior art from both durability and use functions. Wherein, part of old buildings are located in the commercial and luxurious sections of the urban center, and many of the old buildings are landmark buildings of an era, and the complete dismantling and reconstruction not only has great influence on the lives and the environments of surrounding residents, but also greatly damages the protection and the inheritance of the historical culture of the buildings. Therefore, the old buildings which need to be rebuilt and are not suitable for being dismantled and rebuilt are increasingly treated by adopting a construction method for reinforcing the structure of the original buildings.

At present, a common existing building reinforcing mode is to newly build a reinforced concrete structure on the basis of an original beam slab, the reinforcing mode has larger size increase of the original structure, so that the usable area is reduced, and meanwhile, the mode has a longer construction period and is not beneficial to the social requirement of energy conservation and environmental protection.

Disclosure of Invention

The invention aims to solve the problems and the defects, and provides a beam plate reinforcing structure of the existing building and a construction method, wherein the beam plate reinforcing structure can obviously improve the bearing capacity and the durability of the building, and can be used for adding the beam plate reinforcing structure of the existing building, which has the advantages of small size, short construction period, energy conservation and environmental protection to the original beam plate structure.

The purpose of the invention is realized by the following technical scheme: the beam plate reinforcing structure of the existing building comprises a beam and a floor slab arranged at the top of the beam, wherein a connecting part and a plurality of U-shaped steel plate hoops which are arranged at intervals are fixedly adhered to the beam through an adhesive, and the U-shaped steel plate hoops are tightly hooped on the outer sides of the connecting part and the beam and are fixed through anchor bolts; the floor is provided with a plurality of first through holes vertically penetrating through the floor, the first through holes are transversely arranged on two sides of the beam in a line and have a certain distance with the side surface of the beam, first screw rods are implanted into the first through holes and are used for fixing the first screw rods with the floor, the upper ends of the first screw rods protrude out of the top surface of the floor, and the lower ends of the first screw rods protrude out of the bottom surface of the floor; the top surface of the floor slab is fixedly provided with a first strip-shaped plate element with a screw hole in an adhesive manner, the bottom surface of the floor slab is fixedly provided with a fourth strip-shaped plate element with a screw hole in an adhesive manner, and the first strip-shaped plate element is opposite to and parallel to the fourth strip-shaped plate element; the lower end of the first screw penetrates through a screw hole in the fourth strip-shaped plate element and is fixedly welded with the upper end part of the U-shaped steel plate hoop, and the upper end of the first screw penetrates through the screw hole in the first strip-shaped plate element and is provided with a nut to fix the first strip-shaped plate element on the top surface of the floor slab.

Preferably, the floor slab is also provided with a plurality of second through holes vertically penetrating through the floor slab, the second through holes are longitudinally arranged and are provided with a plurality of rows at intervals, second screws are implanted into the second through holes and fix the second screws with the floor slab, the upper ends of the second screws protrude out of the top surface of the floor slab, and the lower ends of the second screws protrude out of the bottom surface of the floor slab; the floor top surface is fixedly provided with a second strip-shaped plate with a screw hole through adhesive bonding, the floor bottom surface is fixedly provided with a third strip-shaped plate with a screw hole through adhesive bonding, the lower end of a second screw rod penetrates through the screw hole in the third strip-shaped plate and is provided with a nut to fix the third strip-shaped plate on the floor bottom surface, and the upper end of the second screw rod penetrates through the screw hole in the second strip-shaped plate and is provided with a nut to fix the second strip-shaped plate on the floor top surface.

Through the arrangement, the integral reinforcing structure forms a frame structure wrapping the original beam-slab structure, the integral reinforcing structure and the original beam-slab form a composite structure stress mode, the adhesion degree between the adhesive and the reinforcing part as well as between the original beam-slab structure is effectively improved by a bonding anchoring and reinforcing mode, the stress state of the original structure is improved, the bending resistance and the shearing resistance of the beam-slab are improved, the generation and the development of cracks of the original structure can be restricted, and the bearing capacity and the durability of a building are improved; meanwhile, the reinforced structure is small in size increase and short in construction period of the original beam slab structure, and is more energy-saving and environment-friendly compared with a newly-built reinforced concrete structure.

Preferably, the carbon fiber cloth is fixed on the floor slab through an adhesive in a bonding manner, and the carbon fiber cloth is longitudinally and/or transversely arranged and is adhered to the top surface and the bottom surface of the floor slab at intervals in multiple rows, so that the stressed bearing capacity of the floor slab is improved, the ductility of the structure is enhanced, and the anti-seismic performance and the anti-cracking capacity of the structure are improved.

Preferably, the connecting part comprises two angle steels and two steel base plates, the two angle steels are arranged on two bottom corners of the beam respectively, the steel base plates are arranged on the tops of two side surfaces of the beam, and the U-shaped steel plate hoops wrap the angle steels and the steel base plates, are bonded by an adhesive and are fixed by anchor bolts at the same time; the length of the angle steel is equal to that of the beam; the top and the floor bottom laminating of steel backing plate, the bottom of steel backing plate and the bottom parallel and level of first screw rod, the width of steel backing plate and the width of U-shaped steel plate hoop equal, and the thickness of steel backing plate thickness and angle steel equals and is 5 ~ 10 mm.

Through the setting, pass through the fixed angle steel that sets up rather than length equal of adhesive bonding in the roof beam bottom, pass through the fixed steel backing plate that sets up thickness and angle steel equal of adhesive bonding in the roof beam top, rethread adhesive and crab-bolt are fixed the U-shaped steel sheet hoop on the roof beam, are showing the stress state who has improved original building structure, have improved the bending resistance of beam slab structure, ability and the bearing capacity shear, the steel backing plate has effectively guaranteed the reinforcement adhesion degree of the vertical section of U-shaped steel sheet hoop.

Preferably, the connecting part comprises a first steel plate pressing strip and a second steel plate pressing strip, the first steel plate pressing strip is arranged at the bottom of the beam, and the U-shaped steel plate hoop wraps the first steel plate pressing strip, is bonded by an adhesive and is fixed by an anchor bolt; the second steel plate pressing strip is adhered to the tops of the two side faces of the beam through an adhesive, the first steel plate pressing strip is wrapped by the U-shaped steel plate hoops, and the second steel plate pressing strip is adhered to the U-shaped steel plate hoops and fixed through anchor bolts; the thickness of the first steel plate pressing strip is 10mm, and the thickness of the second steel plate pressing strip is 5mm to 10 mm.

Through the arrangement, the first steel plate pressing strip which is equal to the beam in length is fixedly arranged at the bottom of the beam through adhesive bonding, the U-shaped steel plate hoop is fixed on the beam through the adhesive and the anchor bolt, the stress state of the original building structure is obviously improved, the bending resistance, the shearing resistance and the bearing capacity of the beam-plate structure are improved, on the basis that the connecting part is provided with the first steel plate pressing strip, the second steel plate pressing strips which are 5-10 mm in thickness are bonded at the tops of the two side faces of the beam through the adhesive and then are wrapped and fixed by the U-shaped steel plate hoop, the stress state of the original building structure is obviously improved, and the bending resistance, the shearing resistance and the bearing capacity of the beam-plate structure.

Preferably, the thickness of U-shaped steel plate hoop 3 is 5 ~ 10mm, and two liang of U-shaped steel plate hoops 3 interval 200 ~ 300mm and mutual parallel arrangement.

The beam plate reinforcing construction method of the existing building comprises the following steps:

the beam slab reinforcing construction method of the existing building is characterized by comprising the following steps:

(a) unloading and positioning paying-off: in order to reduce the stress and strain hysteresis phenomena of the reinforced steel plate, the original reinforced concrete beam plate structure is unloaded during the curing period of the adhered steel plate and the adhesive; when positioning and setting out, firstly, familiarizing with a reinforcement construction drawing, defining a reinforcement range and a reinforcement part, snapping a line on the surface of an original structure, marking a steel plate installation position line, marking punching position points of a through hole and an embedded anchor bolt hole, and marking the punching position points by combining the drawing requirements after detecting the positions of the original structural steel bars by using a steel bar detector when marking the punching position points;

(b) original structure basic layer processing: firstly, removing a surface layer of an original structure, dipping a bonding surface of the original structure in a high-efficiency detergent by using a hard brush, removing oil stain on the surface, washing with clear water, polishing the bonding surface, removing a laitance and a carbonized layer with the thickness of 1-3 mm until a new structure surface is completely exposed, and blowing off dust by using an oil-free air compressor; finally, soaking absorbent cotton in acetone to wipe the surface for 2-3 times, and repairing and leveling the adhesive surface by using high-strength resin mortar if cracks or parts with serious unevenness exist on the adhesive surface after wiping treatment;

(c) preparing a reinforcing material: cutting off the steel plate by using a cutting machine, manufacturing a first steel plate pressing strip and a second steel plate pressing strip which are provided with corresponding quantity, equal in length and beam length, 160-200 mm in width and 8-15 mm in thickness according to a construction drawing, punching screw holes with the interval of 100-150 mm on the first steel plate pressing strip, and punching screw holes with the interval of 200-300 mm on the second steel plate pressing strip; make corresponding quantity and width 45 ~ 55mm, thickness 10 ~ 20mm and all beaten first bar plate and fourth bar plate of interval 200 ~ 300mm screw, wherein: the length of the first strip-shaped plate and the length of the fourth strip-shaped plate are equal to the length of the beam, a plurality of anchor bolts and a plurality of first screw rods with different diameters and lengths are prepared, and each first screw rod is matched with a nut; preparing a plurality of U-shaped steel plate hoops with the width of 55-65 mm and the thickness of 5-10 mm, punching anchor bolt holes in the centers of the bottoms of the U-shaped steel plate hoops in advance, and punching anchor bolt holes in positions 100-200 mm away from the tops of the two side walls; preparing a plurality of steel base plates of which the length is 200 multiplied by 125 multiplied by 12, the length is 100 multiplied by 6 and the width is 45 multiplied by 50 multiplied by 6mm, and drilling screw holes which are 45-55 mm away from the corner of the steel and are transversely arranged at intervals of 200-300 mm on one side wall of the steel;

preparing carbon fiber cloth: cutting off the carbon fiber cloth according to the size specified by the drawing by using a steel ruler and a wallpaper cutter, wherein the length of the carbon fiber cloth stuck to the bottom surface of the floor slab is equal to the distance between two adjacent beams; the length of the carbon fiber cloth adhered to the top surface of the floor slab is not more than 6 m.

Surface treatment of steel parts: if the steel piece is not embroidered or slightly rusted, sanding by using a sand blasting machine, a gauze machine or an angle grinder matched with a resin grinding wheel, and removing oil stains and sundries on the surface until the metal luster appears; the larger the grinding roughness is, the better the grinding roughness is, the grinding depth is controlled within 0.2mm so as not to influence the whole stress of the steel plate, and the grinding grains are perpendicular to the stress direction of the steel plate as much as possible.

(d) Punching and embedding a screw: adopting a percussion drill to punch an anchor bolt pre-buried hole vertical to the bottom surface of the beam in the middle of the bottom surface of the beam, and punching an anchor bolt pre-buried hole in the middle of the position, 100-200 mm away from the top of the beam, on two side walls of the beam; punching first through holes penetrating through the top and the bottom of a floor slab on the floor slab, wherein the first through holes are transversely arranged on two sides of a beam in a row and have a distance of 6-12 mm from the beam, the distance between the first through holes on each row is 200-300 mm, first screw rods are implanted into the first through holes, the upper ends of the first screw rods protrude out of the top surface of the floor slab, the protruding length is 20-30 mm, the lower ends of the first screw rods protrude out of the bottom surface of the floor slab, the protruding length is 70-80 mm, and the first screw rods are sealed and fixed in the first through holes of the floor slab by high-strength mortar;

(e) adhesive preparation: preparing an adhesive from a clean container and a weighing device according to the following proportion:

the adhesive comprises resin and a curing agent, and the resin comprises the following components in percentage by weight: the curing agent is 100: 40-100;

manual stirring or mechanical stirring is used, and stirring is carried out along the same direction during stirring, so that air is prevented from being mixed to form bubbles; the adhesive is prepared in a mode of being prepared as before, being prepared in a small amount and being prepared for multiple times, and is used up within 20 minutes after being prepared so as to prevent gelation;

the service life of the adhesive is about 33 minutes at 25 ℃/0.4MPa, the service life is shortened by the increase of pressure and temperature, and the adhesive is protected from sun exposure for prolonging the service life;

(f) fixing and installing floor reinforcing materials: pre-placing a first strip-shaped plate according to the installation position line of the fixing assembly in the step, respectively coating 2-5 mm of adhesive on the adhesive surface of the top of the floor slab and the adhesive surface of the first strip-shaped plate, then adhering, correspondingly penetrating a screw hole in the first strip-shaped plate by the upper end of a first screw rod, installing a nut, knocking the first strip-shaped plate by a hand hammer after adhering in place to promote the uniform distribution and fullness of the adhesive, and pre-pressing the strip-shaped steel plate by screwing the nut, so that redundant adhesive is extruded out from the edge of the steel plate; similarly, 2-5 mm of adhesive is respectively coated on the adhesive surface of the bottom of the floor slab and the adhesive surface of the fourth strip-shaped plate for adhesion, the lower end of the first screw correspondingly penetrates through a screw hole in the fourth strip-shaped plate and is fixed by a nut, and the fourth strip-shaped plate is opposite to and parallel to the first strip-shaped plate;

(g) fixing and mounting beam reinforcing materials: the connecting part is fixedly arranged on the beam through an adhesive, the U-shaped steel plate is tightly hooped on the outer sides of the beam and the connecting part and is fixed through an anchor bolt and the adhesive, the top of the U-shaped steel plate hoop is attached to the bottom of the fourth strip-shaped plate and is welded and fixed through a welding machine, and the outer sides of two side walls of the U-shaped steel plate hoop and the lower end, protruding out of the bottom surface of the floor slab, of the first screw rod are attached to and welded and fixed;

(h) bonding carbon fiber cloth on the floor slab: the carbon fiber cloth is longitudinally and/or transversely arranged and is adhered to the top surface and the bottom surface of the floor in multiple rows at intervals; preparing base glue, uniformly brushing a layer of base glue on the part, needing to be bonded with the carbon fiber cloth, of the floor slab, on the prepared base glue by using a rolling brush, after the base glue is cured, checking the surface, and polishing the part with the bulge by using abrasive paper; preparing an adhesive for sticking the carbon fiber cloth, coating the adhesive under the carbon fiber cloth by using a roller brush, wherein the lower coating amount standard is 500-600 g/square meter, uniformly coating, sticking the carbon fiber cloth on a floor slab, scraping the carbon fiber cloth by using a roller for several times during sticking so as to overflow the internal air, and scraping the carbon fiber cloth by using the roller for 4-5 times along the fiber direction after confirming that the carbon fiber cloth is stuck on the floor slab so as to fully infiltrate the adhesive into the fibers; after the carbon fiber cloth is adhered for 20-90 minutes, coating an adhesive on the surface of the carbon fiber cloth by using a roller brush, wherein the coating standard is 300-400 g/square meter, and the adhesive is forcibly scraped for 2-3 times along the fiber direction by using a roller during coating, so that the inside of the fiber is supplemented with impregnating resin, but the lining glass grid cannot be removed; performing hollowing treatment after curing 3-4 hours after coating;

(i) curing and curing: checking whether the reinforced steel member has a gummosis phenomenon; at normal temperature, the adhesive can be stressed for use after being cured for 2-3 days, and if the curing temperature is low, a heating device is adopted for heating; after the carbon fiber cloth is pasted, natural curing is needed to achieve solidification, natural curing time is needed for the veneering to achieve the designed strength, and one week is needed when the average temperature is between 10 ℃ and 20 ℃;

(j) surface protection: marking the steel member which is stuck in place, reminding other personnel to prevent disturbance to the stuck steel within the curing time of the structural adhesive, after the structural adhesive is completely cured, firstly carrying out rust removal treatment on the steel plate, after the rust removal is finished, carrying out anticorrosion treatment on the surface of the steel plate according to the design requirement, and then spraying fireproof coating for surface fireproof treatment; the surface of the cured carbon fiber is protected by coating acrylic polyurethane, so that the ultraviolet aging resistance is enhanced;

(k) and (4) checking: observing the color and the hardening degree of the glue solution, and knocking a steel plate by a small hammer to detect the effective bonding area of the steel plate; the effective bonding area of the anchoring area should not be less than 90%, and the effective bonding area of the non-anchoring area should not be less than 80%; the effective sticking area requirement of the carbon fiber cloth is more than or equal to 98 percent.

Preferably, in the step (c), preparing the reinforcing material, and further comprising steel members for reinforcing the floor slab, manufacturing second strip-shaped plate members and third strip-shaped plate members which are in corresponding quantity, have the width of 45-55 mm and the thickness of 10-20 mm and are provided with screw holes with the distance of 200-300 mm, wherein the length of the third strip-shaped plate member is equal to the distance between two adjacent beams; a plurality of second screws are prepared, and each second screw is provided with two screw caps.

Preferably, in the step (d), second through holes penetrating through the top and the bottom of the floor slab are punched on the floor slab, the second through holes are longitudinally arranged and are punched at intervals of 200-300 mm to form a plurality of rows, the distance between every two second through holes on the same row is 200-300 mm, second screws are implanted into the second through holes, the upper ends of the second screws protrude out of the top surface of the floor slab, the protruding length is 20-30 mm, the lower ends of the second screws protrude out of the bottom surface of the floor slab, the protruding length is 20-30 mm, and the second screws are sealed and fixed in the second through holes by high-strength mortar.

Preferably, in the step (f), a second strip-shaped plate is installed above the first strip-shaped plate, 2-5 mm of adhesive is respectively coated on the adhesive surface of the top of the floor slab, the adhesive surface of the first strip-shaped plate and the adhesive surface of the second strip-shaped plate for adhesion, after the second strip-shaped plate is adhered in place, a hand hammer can be used for knocking the second strip-shaped plate to promote the adhesive to be uniformly distributed and filled, when the second strip-shaped plate is installed, the upper end of a second screw correspondingly penetrates through a screw hole in the second strip-shaped plate and is provided with a nut, and the second strip-shaped plate is perpendicular to the first strip-shaped plate; the third bar plate is installed bottom the floor to the same reason, and the lower part of second screw rod corresponds the screw and the installation nut that pass on the third bar plate when installing the third bar plate, and third bar plate and second bar plate are just to being parallel.

Preferably, in the step (g), the connecting part comprises a first steel plate pressing strip, an adhesive with the thickness of 2-5 mm is coated on the adhesive surface of the first steel plate pressing strip, the adhesive parts of the bottom surface and two side surfaces of the beam and the adhesive surface of the U-shaped steel plate hoop, the first steel plate pressing strip is adhered to the middle part of the bottom surface of the beam, the anchor bolt penetrates through a screw hole in the first steel plate pressing strip and is installed in an anchor bolt embedded hole at the bottom of the beam for fixing, and the anchor bolt is temporarily not installed in the anchor bolt embedded hole in the beam at the installation position of the U-shaped steel plate hoop and the screw hole in the first steel plate pressing strip; and then, the U-shaped steel plate is hooped and hooped on the beam and the first steel plate pressing strip, the anchor bolt sequentially penetrates through the screw hole at the bottom of the U-shaped steel plate hoop and the screw hole on the first steel plate pressing strip and is installed in the anchor bolt pre-buried hole at the bottom of the beam, the anchor bolt penetrates through the screw holes on the two side walls of the U-shaped steel plate hoop and is installed in the anchor bolt pre-buried hole on the two side walls of the beam to be fixed, the anchor bolt and the anchor bolt pre-buried hole are in one-to-one correspondence, the U-shaped steel plate hoops are arranged on the beam at intervals of 200-300 mm, the top of the U-shaped steel plate hoop and the bottom of the fourth strip-shaped plate are attached and fixed by using a welding machine, the outer sides of the two side walls of the U-shaped steel plate hoop and the first screw are attached.

Preferably, in the step (g), the connecting part further comprises a second steel plate pressing strip, the second steel plate pressing strip is attached to two side walls of the beam and covers part of the side wall of the U-shaped steel plate hoop, the distance between the top of the second steel plate pressing strip and the first screw rod is 10-15 mm, and the anchor bolt penetrates through a screw hole in the second steel plate pressing strip and is installed in an embedded anchor bolt hole in the beam to be fixed.

Preferably, in the step (g), the connecting part comprises angle steel and a steel backing plate, 2-5 mm of adhesive is coated on the adhesive surface of the angle steel, the steel backing plate and the U-shaped steel plate hoop, the angle steel and the steel backing plate are firstly adhered on the surface of the beam, the angle steel is respectively adhered on two bottom corners of the beam, the side wall of the angle steel with a screw hole is adhered with the side wall of the beam, the screw hole is in one-to-one correspondence with an embedded anchor hole which is 100-200 mm away from the top of the beam on the beam, the top of the steel backing plate is adhered with the bottom of a fourth strip plate, then the U-shaped steel plate hoop is tightly hooped on the angle steel and the steel backing plate, an anchor bolt penetrates through the screw hole at the bottom of the U-shaped steel plate hoop and is installed in an anchor bolt pre-embedded hole which is 100-200 mm away from the top of the beam on the two side walls of the angle steel of the beam, the anchor bolt penetrates through the screw hole above the two side walls of the U-shaped steel plate hoop and is installed The pre-buried holes are fixed, the U-shaped steel plate hoops are arranged on the beam at intervals of 200-300 mm, the top of each U-shaped steel plate hoop is attached to the bottom of the fourth strip-shaped plate and welded and fixed through a welding machine, the outer sides of the two side walls of each U-shaped steel plate hoop are attached to the first screw rods through double-side welding for 5d through the welding machine, namely the welding length of the two sides of each first screw rod is 60-70 mm, and reinforcing materials on the beam and reinforcing materials on a floor slab are combined into a whole.

Preferably, in the step (h), when the carbon fiber cloth needs to be jointed, the joint lapping length is not less than 100mm, and the lapping part is coated with adhesive more.

Preferably, in the step (h), when two or more layers of carbon fiber cloth need to be laid, the carbon fiber cloth needs to be laid within 4 hours to 3 days after the empty drum is filled, and when multiple layers of carbon fiber cloth need to be connected, the overlapping positions of the layers need to be staggered.

The invention has the beneficial effects that: 1. the construction period is short; 2. the reinforcing part of the invention adopts a double fixing mode to obviously improve the standing degree of the adhesive, the whole reinforcing structure is of a frame structure and wraps the original beam-slab structure, the stress state of the original beam-slab structure is obviously improved, the bending resistance and the shearing resistance of the beam-slab are improved, the generation and the development of cracks of the original beam-slab structure can be restricted, and the bearing capacity and the durability of a building are improved; 3. the reinforcing structure has small size added to the original beam slab structure, and is more energy-saving and environment-friendly compared with a newly-built reinforced concrete structure.

Drawings

FIG. 1 is a schematic diagram of the first and second overall structures according to the embodiment of the present invention;

FIG. 2 is a schematic bottom view of the first, second and fourth embodiments of the present invention;

FIG. 3 is a schematic cross-sectional view of an embodiment of the present invention;

FIG. 4 is a schematic cross-sectional view of an anchor bolt reinforcement according to an embodiment of the present invention;

FIG. 5 is a schematic diagram of the overall structure of the embodiment of the present invention;

FIG. 6 is a schematic bottom view of the embodiment of the present invention;

FIG. 7 is a schematic diagram of a three-section structure according to an embodiment of the present invention;

FIG. 8 is a schematic diagram of a sixth overall structure of an embodiment of the present invention;

FIG. 9 is a schematic bottom view of an embodiment of the present invention;

FIG. 10 is a schematic structural view of a top surface of a six-floor slab according to an embodiment of the present invention;

FIG. 11 is a schematic diagram of a ninth embodiment of the present invention;

FIG. 12 is a schematic cross-sectional view of a ninth embodiment of the present invention;

in the figure, 1-beam, 2-floor, 3-U-shaped steel plate hoop, 4-first strip plate, 5-second strip plate, 6-third strip plate, 7-first screw, 8-second screw, 9-angle steel, 10-steel backing plate, 11-first steel plate pressing strip, 12-second steel plate pressing strip, 13-fourth strip plate, 14-carbon fiber cloth, 15-I-steel and 16-I-steel upright post.

Detailed Description

The technical solution of the present invention will be described in further detail with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description, and the present invention relates to a beam-slab reinforced structure of an existing building and a construction method thereof.