A kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer

文档序号:1740344 发布日期:2019-11-26 浏览:30次 中文

阅读说明:本技术 一种低能耗环保型谷物干燥机 (A kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer ) 是由 谢尚臻 段贤伍 何超波 吴正浩 杨健 吴然然 李林鹤 常志强 管耀文 潘文超 吴 于 2019-09-27 设计创作,主要内容包括:本发明公开了一种低能耗环保型谷物干燥机,包括底架、排粮层、干燥层、缓苏层、提升机、撒粮机构、控制系统、抽风机,所述提升机顶端与撒粮机构之间斜置有上流管,排粮层下方与提升机底部之间斜置有下流管,上流管将经提升机提升至顶部的谷物导流至撒粮机构中,下流管将排粮层排出的谷物导流至提升机底部进行循环。通过上、下流管替代了传统的上下绞龙输送模式,有效避免了谷物在上下绞龙输送时收到挤压而造成的物理破碎,提高了谷物的完整率,保证了干燥后的谷物品质。再者,取消了传统的上下输送绞龙,节省了两个绞龙电机的使用,大大减少了机器对于电力的消耗,降低了能耗。(The invention discloses a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryers, including chassis, row's grain layer, drying layer, tempering layer, elevator, spread grain machine structure, control system, exhaust fan, it the elevator top and spreads and tilting between grain machine structure has upper flow tube, it is tilting between promotion motor spindle below row's grain layer to have down-pipe, the cereal that boosted machine is promoted to top is guided to and spreads in grain machine structure by upper flow tube, and the cereal that down-pipe will arrange the discharge of grain layer is guided to promotion motor spindle and recycles.By upper and lower flow tube instead of traditional auger transport model up and down, effectively prevent cereal receive extruding when upper and lower auger conveys and caused by physics it is broken, improve the percentage of head rice of cereal, ensure that it is dry after grain quality.Furthermore traditional conveying auger up and down is eliminated, the use of two auger motors is saved, consumption of the machine for electric power is greatly reduced, reduces energy consumption.)

1. a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer, including chassis (1), row grain layer (2), drying layer (3), tempering layer (4), mention It rises machine (5), spread grain machine structure (6), control system (7), exhaust fan (8), it is characterised in that: elevator (5) top and spread grain It is tilting between mechanism (6) to have upper flow tube (10), it is tilting between elevator (5) bottom below row grain layer (2) to have down-pipe (20), The cereal that boosted machine (5) is promoted to top is guided to and spreads in grain machine structure (6) by upper flow tube (10), and down-pipe (20) will arrange grain layer (2) cereal being discharged is guided to elevator (5) bottom and is recycled.

2. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 1, it is characterised in that: the upper flow tube (10) is whole Be square tubulose, and the cross section of the rectangular tube is gradually reduced from elevator (5) to grain machine structure (6) direction is spread.

3. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 2, it is characterised in that: the upper flow tube (10) it is upper It is offered on side pipe wall dust removal port (11), upper dust removal port (11) is connected by upper dust removing tube (12) with discharge pipe.

4. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 1, it is characterised in that: below row's grain layer (2) Be provided with lower hopper (30), be provided at the bottom discharge port of lower hopper (30) down-pipe (20), the upper end of down-pipe (20) with Lower hopper (30) connection, the lower end of down-pipe (20) is connect with the bottom sides of elevator (5).

5. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 4, it is characterised in that: the down-pipe (20) is whole In Y-shaped, including the main feeder pipe (21) connecting with lower hopper (30) bottom, main feeder pipe (21) lower end is divided into two under The lower end of expects pipe (23) and discharge duct (22), feeder pipe (23) is connect with the bottom sides of elevator (5), feeder pipe (23) and is unloaded Expects pipe (22) junction is provided with material distributing valve (24).

6. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 5, it is characterised in that: opened on the feeder pipe (23) Equipped with peep hole (231).

7. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 4, it is characterised in that: the side of the lower hopper (30) Face offers lower dust removal port (31), and lower dust removal port (31) is connected by lower dust removing tube (32) with discharge pipe.

8. low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer according to claim 1, it is characterised in that: the drying layer (3) includes Two drying boxes (40), two drying box (40) arranged for interval and the gap that front and back trend is formed among two drying boxes (40) (41), the air-flow trend of two interior cornues of drying box (40) is vertical with gap (41) direction, and hot wind is entered dry by gap (41) Dry layer (3) is flowed out by cornue to two sides.

Technical field

The present invention relates to grain drying technical fields, and in particular to a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer.

Background technique

Crop dryer is for the drying to the particulate materials cereal such as paddy, wheat, corn and soybean, rapeseed, with the modern times The rapidly development of agricultural, the yield of all kinds of cereal crops is being continuously increased, so that the market demand of crop dryer is also continuous Go up, crop dryer already becomes a ring important in grain-production modernization.

Crop dryer currently on the market mainly includes chassis, row's grain layer, drying layer, tempering layer, elevator, upper and lower Conveying auger spreads the parts such as grain machine structure, control system, exhaust fan, wherein upper and lower conveying auger, spreading grain machine structure, exhaust fan, mentioning The machine of liter etc. is required to motor to drive, and in the course of work of crop dryer, these motors need continual work, To need to consume a large amount of electric energy, energy consumption is higher.Furthermore the hot wind for cereal to be dried enters stream through intake stack It is expelled directly out after drying layer from wind pipe, hot wind can be directly discharged into air from a large amount of dusts subsidiary in cereal, can be led It causes crop dryer periphery dust to diffuse, surrounding enviroment is impacted.

Summary of the invention

The present invention provides a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer, reduces the energy consumption in Grain Drying Process, improves dry The environmental quality on dry machine periphery.

To achieve the above object, the technical solution adopted by the present invention is that: a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer, including Chassis, drying layer, tempering layer, elevator, spreads grain machine structure, control system, exhaust fan at row's grain layer, the elevator top with spread Tilting between grain machine structure to have upper flow tube, tilting between row's grain layer lower section and promotion motor spindle to have down-pipe, upper flow tube will be boosted The cereal that machine is promoted to top is guided to and spreads in grain machine structure, the cereal that down-pipe will arrange the discharge of grain layer be guided to promoted motor spindle into Row circulation.

Further, the upper flow tube is integrally square tubulose, and the cross section of the rectangular tube is from elevator to spreading grain machine Structure direction is gradually reduced.

Further, offer dust removal port on the upside tube wall of the upper flow tube, upper dust removal port by upper dust removing tube with Discharge pipe is connected.

Further, it is provided with lower hopper below row's grain layer, is provided with down-pipe at the bottom discharge port of lower hopper, The upper end of down-pipe is connect with lower hopper, and the lower end of down-pipe and the bottom sides of elevator connect.

Further, the down-pipe is integrally in down Y-shaped, including the main feeder pipe connecting with lower hopper bottom, under main Expects pipe lower end is divided into two as feeder pipe and discharge duct, and the lower end of feeder pipe and the bottom sides of elevator connect, feeder pipe and Discharge duct junction is provided with material distributing valve.

Further, peep hole is offered on the feeder pipe.

Further, the side of the lower hopper offers lower dust removal port, and lower dust removal port passes through lower dust removing tube and discharge pipe It is connected.

Further, the drying layer includes two drying boxes, two drying box arranged for interval and in two drying boxes Between form the gap that front and back is moved towards, the air-flow trend of cornue is vertical with gap direction in two drying boxes, hot wind pass through gap into It is flowed out through cornue to two sides after entering drying layer.

Beneficial effect by adopting the above technical scheme is:

1, the present invention effectively prevents cereal upper by upper and lower flow tube instead of traditional auger transport model up and down Lower auger receive extruding when conveying and caused by physics it is broken, improve the percentage of head rice of cereal, ensure that it is dry after cereal product Matter.

2, present invention eliminates the design of traditional conveying auger up and down, the use of two auger motors is saved, significantly Reduce consumption of the machine for electric power, reduces energy consumption.

3, the present invention offers dust removal port at upper flow tube and lower hopper, using blower suction can will in cereal it is appended The dust of band siphons away, and so that cereal is kept cleaning, avoids a large amount of dirt accumulations in machine or be diffused into outside machine to influence machine Surrounding enviroment.

4, discharge duct is arranged in robot base in the present invention, directly carries out unloading from robot base after cereal completes dry, Unloading is simple and convenient, is more in line with the demand of client.

5, drying layer uses the drying mode entered the wind from centre to two sides in the present invention, substantially reduces the drying road of hot wind Journey improves the utilization rate of hot wind, further reduces energy consumption.

Detailed description of the invention

Fig. 1,2 are structural schematic diagrams of the invention;

Fig. 3 is the structural schematic diagram of flow tube on present invention top;

Fig. 4 is the structural schematic diagram of bottom lower hopper and down-pipe of the present invention;

Fig. 5 is the structural scheme of mechanism of drying layer of the present invention.

Specific embodiment

The present invention is illustrated in further details with reference to the accompanying drawing.

A kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision crop dryer, including chassis 1, row grain layer 2, drying layer 3, tempering layer 4, elevator 5, Spread grain machine structure 6, control system 7, exhaust fan 8, it is characterised in that: 5 top of elevator and spread between grain machine structure 6 it is tilting have on Flow tube 10, tilting between 2 lower section of row's grain layer and 5 bottom of elevator to have down-pipe 20, boosted machine 5 is promoted to top by upper flow tube 10 The cereal in portion, which is guided to, to be spread in grain machine structure 6, and down-pipe 20, which will arrange the cereal that is discharged of grain layer 2 and be guided to 5 bottom of elevator, to follow Ring.Core of the invention is to effectively prevent cereal upper instead of traditional auger transport model up and down by upper and lower flow tube Lower auger receive extruding when conveying and caused by physics it is broken, improve the percentage of head rice of cereal, ensure that it is dry after cereal product Matter.Furthermore by the design for eliminating traditional conveying auger up and down, the use of two auger motors is saved, is greatly reduced Consumption of the machine for electric power, reduces energy consumption.When it is implemented, the boosted machine 5 of cereal is promoted at the top of machine, at upstream It flows to and is spread in grain machine structure 6 under the guide functions of pipe 10, then through tempering layer 4, drying layer 3, row's 2 row's grain of grain layer to down-pipe 20, then cereal is guided to 5 bottom of elevator by down-pipe 20 and is delivered up, it is entirely recycled to complete one.

Further, the whole tubulose that is square of the upper flow tube 10, and the cross section of the rectangular tube is from elevator 5 to spreading grain 6 direction of mechanism is gradually reduced.When it is implemented, the big section end of upper flow tube 10 is connected with elevator 5, small bore end and grain machine is spread Structure 6, is designed by non-constant section, be can effectively avoid cereal and is blocked in upper flow tube 10, is that cereal uniformly falls into and spreads grain In mechanism 6.

Further, dust removal port 11 is offered on the upside tube wall of the upper flow tube 10, upper dust removal port 11 is removed on Dirt pipe 12 is connected with discharge pipe.Specifically, cereal is influenced when sliding from top to bottom along upper flow tube 10 by gravitional force, on cereal The dust of attachment can be detached from cereal and spread in pipe, cause dust in air content to increase, influence air quality.Pass through upper dedusting The design of mouth 11, can be siphoned away most of dust using the suction of blower, so that cereal is kept cleaning, a large amount of dirt accumulations is avoided to exist Machine is interior or is diffused into influence machine surrounding enviroment outside machine.

Further, it is provided with lower hopper 30 below row's grain layer 2, is provided with down at the bottom discharge port of lower hopper 30 The upper end of flow tube 20, down-pipe 20 is connect with lower hopper 30, and the lower end of down-pipe 20 is connect with the bottom sides of elevator 5.It is logical Cross lower hopper 30 carry out row grain layer 2 be connected with the blanking between down-pipe 20, structure is simple, easy to make.

Further, the down-pipe 20 is whole in Y-shaped, including the main feeder pipe connecting with 30 bottom of lower hopper 21, main 21 lower end of feeder pipe is divided into two as feeder pipe 23 and discharge duct 22, the lower end of feeder pipe 23 and the bottom side of elevator 5 Face connection, feeder pipe 23 and 22 junction of discharge duct are provided with material distributing valve 24.When it is implemented, discharging is arranged on down-pipe 20 Pipe 22 controls the opening and closing of feeder pipe 23 or discharge duct 22 by material distributing valve 24.When machine is in grain dry state, sub-material Valve 24 closes discharge duct 22, so that cereal is flowed into elevator 5 from feeder pipe 23 and is recycled;After the completion of grain dry, material distributing valve 24 close feeder pipe 23, flow out cereal directly from discharge duct 22 and carry out unloading, unloading is simple and convenient, is more in line with the need of client It asks.

Further, peep hole 231 is offered on the feeder pipe 23.By offering peep hole on feeder pipe 23 231, convenient for during machine operation user grain dry situation is observed;Meanwhile user also can use it is portable Moisture teller is sampled at peep hole 231, measures the real-time moisture content of cereal.

Further, the side of the lower hopper 30 offers lower dust removal port 31, and lower dust removal port 31 passes through lower dust removing tube 32 It is connected with discharge pipe.Specifically, cereal is influenced when falling in lower hopper 30 by gravitional force, the dust adhered on cereal can take off It is spread in hopper from cereal, causes dust in air content to increase, influence air quality.By the design of lower dust removal port 31, Most of dust can be siphoned away using the suction of blower, make cereal keep cleaning, avoid a large amount of dirt accumulations in machine or Being diffused into outside machine influences machine surrounding enviroment.

Further, the drying layer 3 includes two drying boxes 40, two 40 arranged for interval of drying box and in two dryings The gap 41 moved towards front and back is formed among case 40, the air-flow trend of cornue is vertical with 41 direction of gap in two drying boxes 40, heat Wind is entered after drying layer 3 by gap 41 to flow out through cornue to two sides.Specifically, drying layer 3 is designed using split type drying box, So that hot wind enters from the gap 41 among two drying boxes 40, the cornue then through two sides drying box 40 is guided to be arranged to two sides Out, the drying distance of hot wind is greatly reduced, effectively reduces the energy loss of hot wind in drying process, is improving drying efficiency While reduce energy consumption.

The working principle of the invention is: the boosted machine 5 of cereal is promoted at the top of machine, under the guide functions of upper flow tube 10 Flow to and spread in grain machine structure 6, then through tempering layer 4, drying layer 3, row's 2 row's grain of grain layer to down-pipe 20, then by down-pipe 20 Cereal is guided to 5 bottom of elevator to be delivered up, is entirely recycled to complete one.Upper and lower flow tube 10,20 is instead of biography System auger transport model up and down, effectively prevent cereal received when upper and lower auger convey extruding and caused by physics be crushed, The percentage of head rice for improving cereal, the grain quality after ensure that drying, saves the use of two auger motors, greatly reduces Consumption of the machine for electric power, reduces energy consumption.In machine operation procedure, suction function of the upper and lower dust removal port 11,31 in blower Under siphon away dust on cereal, so that cereal is kept cleaning, avoid a large amount of dirt accumulations in machine or be diffused into shadow outside machine Ring machine surrounding enviroment.

Using of the invention novel up and down without auger drying machine, 1.2KW is reduced compared with general power for conventional dryer, by one Grain dry to the moisture content that the initial moisture content in storehouse is 24% is 14%, probably needs 13h, then has been dried using drying machine of the invention One storehouse cereal can save the electricity of 15.6KW/h, and total energy consumption reduces by 7.7%.

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