One kind is polished automatic polishing controller online for stainless steel tuber

文档序号:1748661 发布日期:2019-11-29 浏览:37次 中文

阅读说明:本技术 一种用于不锈钢制管机在线打磨自动抛光控制器 (One kind is polished automatic polishing controller online for stainless steel tuber ) 是由 何兴华 黄相军 于 2019-09-02 设计创作,主要内容包括:本发明公开了一种用于不锈钢制管机在线打磨自动抛光控制器,包括起到控制作用的控制器和被控制的主电机和丝杆电机,控制器由PLC为主,PLC输入端与POWE、KEYBOA、EEPRO、TTL_IN1、TTL_IN2和手动输入连接,PLC输出端与HIM、TTL_OU1和TTL_OU2连接,本发明通过PLC检测主电机的时实功耗、电流和压力数值变化,保证磨头损耗时,对磨头及时自动合理补偿,从而实现磨头磨损慢、耗量小、成本低,自动化程度高,避免人工操作不合理造成不必要的损耗,合理的控制打磨压力,抛光出高质量的表面,自动化程度高,对工人技术要求底,劳动量底,很好的控制成本和成产管理,提高企业的竞争力,有利于企业的发展。(The invention discloses one kind to polish automatic polishing controller online for stainless steel tuber, including the main motor for playing the controller of control action and being controlled and lead screw motor, controller is by based on PLC, PLC input terminal and POWE, KEYBOA, EEPRO, TTL_IN1, TTL_IN2 and it is manually entered connection, PLC output end and HIM, TTL_OU1 is connected with TTL_OU2, the present invention detects the when reality power consumption of main motor by PLC, electric current and pressure value variation, when guaranteeing bistrique loss, to the timely automated reasonable compensation of bistrique, to realize that bistrique abrasion is slow, consumption is small, it is at low cost, high degree of automation, avoid manual operation is unreasonable from causing unnecessary loss, reasonable control polishing pressure, polish out the surface of high quality, automation Degree is high, and to worker's technical requirements bottom, amount of labour bottom controls cost well and manages at producing, improves the competitiveness of enterprise, be conducive to the development of enterprise.)

1. one kind is polished automatic polishing controller online for stainless steel tuber, the controller (1) including playing control action With the main motor (2) and lead screw motor (3) controlled, it is characterised in that: the controller (1) is by based on PLC (5), the PLC (5) it input terminal and POWE (8), KEYBOA (9), EEPRO (10), TTL_IN1 (11), TTL_IN2 (12) and is manually entered (13) Connection, PLC (5) output end are connect with HIM (4), TTL_OU1 (6) and TTL_OU2 (7).

2. it is according to claim 1 it is a kind of polish online automatic polishing controller for stainless steel tuber, feature exists In: reality power consumption, electric current and pressure when PLC (5) detection main motor (2).

3. it is according to claim 1 it is a kind of polish online automatic polishing controller for stainless steel tuber, feature exists In: described be manually entered at the end of (13) work locks current power consumption, electric current and pressure automatically, and is stored in EEPRO (10), And target power consumption, target current and goal pressure as lead screw motor (7).

4. it is according to claim 1 it is a kind of polish online automatic polishing controller for stainless steel tuber, feature exists In: the power consumption and electric current of PLC (5) the closed-loop control main motor (2) are manually entered (13) and manually control lead screw motor (7) Positive and negative rotation.

5. it is according to claim 4 it is a kind of polish online automatic polishing controller for stainless steel tuber, feature exists In: the lead screw motor (7) uses frequency control.

6. it is according to claim 1 it is a kind of polish online automatic polishing controller for stainless steel tuber, feature exists In: the HIM (4) show the target power consumption of current main motor (6), target current, goal pressure, current power consumption, current flow, Current pressure and the amount of attacking are set.

7. it is according to claim 1 it is a kind of polish online automatic polishing controller for stainless steel tuber, feature exists In: the POWE (8) is AC220V.

Technical field

The present invention relates to stainless steel tubulation apparatus technical fields, in particular to a kind of to polish online for stainless steel tuber Automatic polishing controller.

Background technique

Stainless steel pipe is widely used in electric power, machinery, building, household dress because light-weight, stress performance firm in structure is good The various fields such as decorations, wherein it is relatively conventional for stainless steel pipe, since surface of the different application to stainless steel pipe is wanted Ask different, the requirement of some product surface brightness is more and more tighter, and quality requirement is higher and higher, all more and more tighter to polissoir Lattice, polissoir has the disadvantage that stainless steel tube polishing at present: 1, bistrique quick abrasion, consumption is big, at high cost, and 2, polishing machine adds Work precision is not high, causes manual operation error big, and vibration causes quality of finish not all right greatly, high rejection rate, and 3, bistrique is to stainless steel After pipe polishing abrasion, needs manually to adjust compensation, adjusted completely by the feeling of worker, bad control, compensated causes more Bistrique is big to pipe pressure, and tube capacity is easily-deformable, and bistrique loss is also fast, 4, big to worker's amount of labour, constantly to bistrique be lost with Track, it is relatively high to worker's technical requirements, 5, in polishing process, heat is big, and temperature is high, is easy scald worker, dust is more, to worker Health and raw security presence hidden danger.

Summary of the invention

(1) the technical issues of solving

The main purpose of the present invention is to provide one kind to polish automatic polishing controller online for stainless steel tuber, leads to When reality power consumption, electric current and the pressure value variation for crossing PLC detection main motor, when guaranteeing bistrique loss, to the timely automated conjunction of bistrique Reason compensation can effectively solve the problems in background technique to realize that bistrique abrasion is slow, consumption is small, cost bottom.

(2) technical solution

To achieve the above object, the technical scheme adopted by the invention is as follows: one kind polish oneself for stainless steel tuber online Dynamic polishing controller, including the main motor for playing the controller of control action and being controlled and lead screw motor, controller is by PLC Main, PLC input terminal and POWE, KEYBOA, EEPRO, TTL_IN1, TTL_IN2 and being manually entered is connect, PLC output end and HIM, TTL_OU1 is connected with TTL_OU2.

Preferably, reality power consumption, electric current and pressure when the PLC detection main motor.

Preferably, it is described be manually entered work at the end of lock current power consumption, electric current and pressure automatically, and be stored in In EEPRO, and target power consumption, target current and goal pressure as lead screw motor.

Preferably, the power consumption and electric current of the PLC closed-loop control main motor, is manually entered and is manually controlling lead screw motor just Reversion.

Preferably, the lead screw motor uses frequency control.

Preferably, the HIM show the target power consumption of current main motor, target current, goal pressure, current power consumption, when Preceding electric current, current pressure and the amount of attacking setting.

Preferably, the POWE is AC220V.

(3) beneficial effect

The present invention provides one kind to polish automatic polishing controller online for stainless steel tuber, has following beneficial to effect Fruit:

The present invention is changed by when reality power consumption, electric current and the pressure value that PLC detects main motor, when guaranteeing bistrique loss, To the timely automated reasonable compensation of bistrique, to realize that bistrique abrasion is slow, consumption is small, cost bottom, high degree of automation, avoid artificial Operate it is unreasonable cause unnecessary loss, reasonable control polishing pressure polishes out the surface of high quality, the degree of automation Height, to worker's technical requirements bottom, amount of labour bottom controls cost well and manages at producing, improves the competitiveness of enterprise, be conducive to The development of enterprise.

Detailed description of the invention

Fig. 1 is that the present invention is a kind of to polish the working principle block diagram of automatic polishing controller online for stainless steel tuber;

Fig. 2 is that the present invention is a kind of to polish the structural frames of controller in automatic polishing controller online for stainless steel tuber Figure.

In figure: 1, controller;2, main motor;3, lead screw motor;4,HIM;5,PLC;6,TTL_OU1;7,TTL_OU2;8, POWE;9,KEYBOA;10,EEPRO;11,TTL_IN1;12,TTL_IN2;13, it is manually entered.

Specific embodiment

To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.

As shown in Figs. 1-2, a kind of to polish online automatic polishing controller for stainless steel tuber, including play control and make Controller 1 and the main motor 2 controlled and lead screw motor 3, controller 1 is by based on PLC 5,5 input terminal of PLC and POWE 8, KEYBOA 9, EEPRO 10, TTL_IN1 11, TTL_IN2 12 and 13 connections are manually entered, PLC5 output end and HIM 4, TTL_OU1 6 and TTL_OU2 7 connection, reality power consumption, electric current and pressure, are manually entered 13 work knots when PLC 5 detects main motor 2 Automatically it locks current power consumption, electric current and pressure when beam to be stored in EEPRO 10, and target power consumption, mesh as lead screw motor 7 Mark electric current and goal pressure, the power consumption and electric current of 5 closed-loop control main motor 2 of PLC are manually entered 13 and manually control lead screw motor 7 Positive and negative rotation, lead screw motor 7 uses frequency control, and HIM 4 shows the target power consumption, target current, target pressure of current main motor 6 Power, current power consumption, current flow, current pressure and the amount of attacking setting, POWE 8 are AC220V.

In conclusion the present invention be it is a kind of polish online automatic polishing controller for stainless steel tuber, in use, logical When reality power consumption, electric current and pressure value variation that PLC 5 detects main motor 6 are crossed, it is timely automated to bistrique when guaranteeing bistrique loss Reasonable compensation, to realize that bistrique abrasion is slow, consumption is small, cost bottom, high degree of automation avoids manual operation is unreasonable from causing Unnecessary loss, reasonable control polishing pressure, polishes out the surface of high quality, high degree of automation wants worker's technology Bottom is asked, amount of labour bottom controls cost well and manages at producing, improves the competitiveness of enterprise, be conducive to the development of enterprise.

The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

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