A kind of polynary smelting furnace of continuous production Asia white metal

文档序号:1751566 发布日期:2019-11-29 浏览:27次 中文

阅读说明:本技术 一种连续生产亚白冰铜的多元熔炼炉 (A kind of polynary smelting furnace of continuous production Asia white metal ) 是由 崔志祥 王智 王海滨 边瑞民 侯鹏 崔文昭 杜武钊 郑军涛 于鹏飞 陈永鑫 于 2019-08-06 设计创作,主要内容包括:本发明公开一种连续生产亚白冰铜的多元熔炼炉,包括炉体、固定支撑架、进料口、排渣口、放锍口、主烟道、副烟道、底吹喷枪和水平喷枪,其特征是通过喷枪数量、位置和射流方向的设置及供气种类,配比的动态调控,提高炉内氧化反应的强度和深度,改变铜锍的运动模式和速率,提高熔炉的除渣性能,实现产生亚白冰铜的熔炼过程,通过排渣口和放锍口位置和方式的设置,实现亚白冰铜的连续性生产过程,本发明与现有技术相比,具有氧化强度高,氧化程度深、造渣彻底、高效、低耗、低污染的特点,缩短了阳极铜生产流程,降低了劳动强度和生产成本,因而,具有很好的推广应用价值。(The present invention discloses a kind of polynary smelting furnace of continuous production Asia white metal, including furnace body, fixing support rack, feed inlet, slag-drip opening, put sulfonium mouth, flue collector, auxillary flue, Bottom Blowing Ejection Gun and horizontal spray gun, it is characterized in that passing through spray gun quantity, the setting and gas supply type of position and jet direction, the dynamic regulation of proportion, improve the intensity and depth of the reaction of furnace internal oxidition, change the motor pattern and rate of copper matte regulus, improve the residue eliminating performance of smelting furnace, realize the fusion process for generating sub- white metal, pass through slag-drip opening and the setting for putting sulfonium mouth position and mode, realize the consecutive production process of sub- white metal, the present invention is compared with prior art, with oxidizing intensity height, degree of oxidation is deep, slag making is thorough, efficiently, low consumption, the characteristics of low pollution, shorten anode copper production procedure, reduce labor intensity and production cost, thus, with very Good application value.)

1. a kind of polynary smelting furnace of continuous production Asia white metal, including furnace body, fixing support rack, annular rack, feed inlet, row Cinder notch puts sulfonium mouth, flue collector, auxillary flue, Bottom Blowing Ejection Gun and horizontal spray gun, it is characterized in that passing through spray gun quantity, position and jet stream The setting in direction and the dynamic regulation of gas supply type, proportion, improve the intensity and depth of the reaction of furnace internal oxidition, change the fortune of copper matte regulus Dynamic model formula and rate improve smelting furnace residue eliminating performance, realize the fusion process for generating sub- white metal, by slag-drip opening and put sulfonium mouth position It installs, realizes the consecutive production process of sub- white metal;Specific technical solution is using cylindrical horizontal bottom-blown converter, by setting The firm support of fixing support rack being placed on the inside of both ends realizes furnace by being attached to the annular rack driving by the fixing support rack of one end The lateral angles of body rotate, and three feed inlets are arranged in middle section on furnace body, and flue collector is arranged in the side of feed inlet, and the other side is set Set auxillary flue;Slag-drip opening is set in the middle and lower part of flue collector side head furnace wall, sulfonium is put in the bottom setting of auxillary flue side head furnace wall Mouthful, it puts and conveys sub- white metal outside the siphon pipe road direction that sulfonium mouth passes through upward fold back;The side of middle section longitudinal direction baseline is set below furnace body Two rows of Bottom Blowing Ejection Guns are set, a row 12 is set on 7 ° of lines of side, and another row 11 is staggered on 22 ° of lines of side, Two rows of spray gun jet streams are centrality;3 horizontal spray guns equidistantly arranged are set on one line of middle and lower part of ipsilateral furnace wall;Spray gun is Inside and outside two layers of cannula structure, the ectonexine tail end of Bottom Blowing Ejection Gun are separately connected the gas supply line of oxygen and air, spray oxygen-containing The oxygen-enriched air of 73-75%, the ectonexine tail end of horizontal spray gun are separately connected oxygen, air, nitrogen, natural gas supply pipeline;Bottom It blows and sprays rifle and horizontal spray gun is regulated and controled by control centre;The Cu Concentrate Grade and flux of foundation feed inlet input return the materials such as dirt The oxygen-containing ratio and rate of quantity and ratio dynamic regulation Bottom Blowing Ejection Gun gas supply are whipped into investment material i.e. in dropping process Violent oxidation reaction occurs with oxygen rapidly for molten bath, and discharges high energy heat and formed from heat fusing, and the material of melting is in bottom blowing It is formed under the jet stream power drive of spray gun and returns bumpy flow, the transverse direction rotation along furnace wall is formed simultaneously under horizontal spray gun jet stream power-assisted Stream, constantly blending, stirring and flushing molten liquid, while further in-depth oxidation process, copper matte regulus occurs for different because of specific gravity Sedimentation and slag melt floating;Become by horizontal spray gun to oxygen, air, nitrogen and the natural gas that slag melt heads into regulation It changes, changes slag melt property, reach the copper remaining of Copper in Slag 3% or so and the sub- white metal melt of cupric 75-78%, clinker It is interrupted by slag-drip opening and is discharged, sub- white metal melt is persistently exported by putting sulfonium mouth.

Technical field

The present invention relates to the primary process of Copper making, specifically a kind of polynary melting of continuous production Asia white metal Furnace.

Background technique

Copper is using its excellent ductility, electric conductivity, thermal conductivity and preferably with other metals or nonmetallic fusion as the crowd of alloy More physicochemical properties and become industrial important materials.People obtain the main means of copper under the prior art and method is: benefit With the refined copper mine of complex multi-metal, by three steps of melting, blowing, refining, oxidation slagging-off, reduction deoxygenation obtains anode Copper, then industrial cathode copper is obtained through electrolysis.China is the big producer of copper, even more the consumption big country of copper, all needs import every year Millions of tons, the difference between producing and consume with supplementation with copper.

Summary of the invention

The purpose of the present invention is the statuses and requirement for smelting furnace in above-mentioned production anode Copper making process, provide one kind Strengthen and extension oxidation process, change slag making property, efficiently, low consumption, low pollution continuous production Asia white metal polynary melting Furnace.

The purpose of the present invention is what is be achieved through the following technical solutions:

A kind of polynary smelting furnace of continuous production Asia white metal, including furnace body, fixing support rack, annular rack, feed inlet, deslagging Mouth puts sulfonium mouth, flue collector, auxillary flue, Bottom Blowing Ejection Gun and horizontal spray gun, it is characterized in that passing through spray gun quantity, position and jet stream side To setting and gas supply type, proportion dynamic regulation, improve furnace internal oxidition reaction intensity and depth, change the movement of copper matte regulus Mode and rate improve smelting furnace residue eliminating performance, realize the fusion process for generating sub- white metal, by slag-drip opening and put sulfonium mouth position The consecutive production process of sub- white metal is realized in setting;Specific technical solution is using cylindrical horizontal bottom-blown converter, by being arranged The firm support of fixing support rack on the inside of both ends realizes furnace body by being attached to the annular rack driving by the fixing support rack of one end Lateral angles rotation, three feed inlets are arranged in middle section on furnace body, and flue collector, other side setting is arranged in the side of feed inlet Auxillary flue;In the middle and lower part of flue collector side head furnace wall, slag-drip opening is set, sulfonium mouth is put in the bottom setting of auxillary flue side head furnace wall, It puts and conveys sub- white metal outside the siphon pipe road direction that sulfonium mouth passes through upward fold back;The side setting two of middle section longitudinal direction baseline below furnace body Bottom Blowing Ejection Gun is arranged, a row 12 is set on 7 ° of lines of side, and another row 11 is staggered on 22 ° of lines of side, two rows of Spray gun jet stream is centrality;3 horizontal spray guns equidistantly arranged are set on one line of middle and lower part of ipsilateral furnace wall;Spray gun is inside and outside Two layers of cannula structure, the ectonexine tail end of Bottom Blowing Ejection Gun are separately connected the gas supply line of oxygen and air, spray oxygen-containing 73- 75% oxygen-enriched air, the ectonexine tail end of horizontal spray gun are separately connected oxygen, air, nitrogen, natural gas supply pipeline;Bottom blowing Spray gun and horizontal spray gun are regulated and controled by control centre;Cu Concentrate Grade and flux, the number for returning the materials such as dirt according to feed inlet input The oxygen-containing ratio and rate of amount and ratio dynamic regulation Bottom Blowing Ejection Gun gas supply are whipped into investment material i.e. in dropping process molten Violent oxidation reaction occurs with oxygen rapidly for pond, and discharges high energy heat and formed from heat fusing, and the material of melting is sprayed in bottom blowing It is formed under the jet stream power drive of rifle and returns bumpy flow, the horizontal cyclone along furnace wall is formed simultaneously under horizontal spray gun jet stream power-assisted, Constantly blending, stirring and flushing molten liquid, while further in-depth oxidation process, sinking for copper matte regulus occurs for different because of specific gravity The floating of drop and slag melt;Oxygen, air, nitrogen and the natural gas transformation for heading into regulation to slag melt by horizontal spray gun, change Become slag melt property, reach the copper remaining of Copper in Slag 3% or so, the sub- white metal melt of cupric 75-78%, clinker passes through row Cinder notch interruption discharge, sub- white metal melt are persistently exported by putting sulfonium mouth.

A kind of polynary smelting furnace of continuous production Asia white metal of the invention compared with prior art, has oxidizing intensity It is high, degree of oxidation is deep, slag making thoroughly, efficiently, low consumption, low pollution continuous production Asia white metal the characteristics of, additionally have following Numerous significant advantages:

1, the oxygen-enriched air of oxygen-containing 73-75% is injected extensively into furnace by 23 Bottom Blowing Ejection Guns of two rows, violent oxidation reaction is released High energy heat is put, the material that instant melting enters keeps oxidation more thorough extensively further with oxygen close contact.It is horizontal The input of the setting of spray gun, especially natural gas, combustion process change clinker Fe3O4With F3O ratio reduces slag viscosity, copper Sulfonium deferrization is more thorough, it is easier to generate the sub- white metal close to white metal.

2, the Bottom Blowing Ejection Gun of centrality jet stream and horizontal spray gun are set to the same side of furnace body longitudinal direction baseline, keep jet stream dynamic Power and the small range vortex of thermal convection power formation have an effect simultaneously with a wide range of eddy flow, generated stirring, blend and rush Collective effect is washed, for the deferrization for improving copper matte regulus, high copper ultimately forms sub- white metal and provides guarantee on sport dynamics.

3, the generation process of above-mentioned sub- white metal has shared the partial function effect of prior art converting furnace, straight for lower step It taps into and provides possibility into fiery smart furnace production anode copper.By generating the sub- polynary smelting furnace of white metal and the fire of melting Asia white metal Smart furnace shares the function of converting furnace, eliminates the converting process in Copper making process.

4, siphon, which is backflowed, puts the setting of sulfonium mouth, and the device for transporting copper matte regulus for undertaking has reserved drop space, reduces polynary The antenna height of smelting furnace, the corresponding setting height for also reducing workshop create condition for the convenience and safety of production operation, Also reduce capital construction cost.Higher guarantee is provided for continuous uninterrupted production anode copper production line.

Detailed description of the invention

Fig. 1 is a kind of side schematic view of the polynary smelting furnace of continuous production Asia white metal.

Fig. 2 is a kind of horizontal vertical section schematic diagram of spray gun section of the polynary smelting furnace of continuous production Asia white metal.

Fig. 3 is a kind of spray gun section schematic cross-sectional view of the polynary smelting furnace of continuous production Asia white metal.

Fig. 4 is that a kind of polynary smelting furnace of continuous production Asia white metal puts sulfonium mouth fragmentary longitudinal section schematic diagram.

Fig. 5 is a kind of spray gun longitudinal profile schematic diagram of the polynary smelting furnace of continuous production Asia white metal.

In figure: 1 furnace body, 2 fixing support racks, 3 annular racks, 4 feed inlets, 5 slag-drip openings, 6 put sulfonium mouth, and 7 flue collectors, 8 is secondary Flue, 9 Bottom Blowing Ejection Guns, 10 horizontal spray guns, 11 internal layer air flues, 12 outer layer air flues, 13 steam lines.

Specific embodiment

The present invention is made to be described in detail further below in conjunction with Figure of description:

Polynary smelting furnace furnace body 1 of the invention is to be supported by fixing support rack 2 is fixed as shown in Figure 1:, is driven by annular rack 3 The dynamic cylindrical horizontal bottom-blown converter that can carry out lateral angles rotation, furnace body 1 having a size of Φ 5.5-28.8m, furnace body 1 above in The feed inlet 4 of section three longitudinal arrangements of setting, side end inside are arranged flue collector 7, auxillary flue are arranged on the inside of the end of the other side 8.Slag-drip opening 5 is arranged in the headwall middle and lower part of 7 side of flue collector, and sulfonium mouth 6 is put in the headwall bottom setting of 8 side of auxillary flue.In below furnace body 1 End is set as spray gun area.

As shown in Figure 1, Figure 2 and Figure 3, it is respectively set on 7 ° of the side line and 22 ° of lines of longitudinal baseline in spray gun area The Bottom Blowing Ejection Gun 9 of two rows of centrality jet streams, interior row 12, outlet 11, in ipsilateral middle and lower part, under the upper layer liquid level of copper matte regulus depth One row 3, the horizontal spray gun 10 of equidistant arrangement are set.

As shown in Figure 1 and Figure 4, the sulfonium mouth 6 of putting is to be opened on 1 bottom of furnace body, and backflowed upward copper by siphonage It is flat finally to rush down the steel sulfonium liquid that open height is slightly below in furnace body 1 for sulfonium channel.

As shown in Figure 1, shown in Figure 5, the cannula structure that the spray gun is inside and outside two layers, the tail end of Bottom Blowing Ejection Gun 9, internal layer connection Gas pipeline is supplied oxygen, outer layer connects air line.The tail end bull bifurcated of horizontal spray gun 10, be separately connected oxygen, air, nitrogen and Natural gas supply pipeline.

It produces in operation process, by more metal copper concentrates of the filling mixing of feed inlet 4, flux is controlled with dirt, center is returned Oxygen, air ratio and supply amount of the room according to quantity, property and furnace body temperature the regulation Bottom Blowing Ejection Gun 9 of charging, gas supply Oxygen concentration causes to fall and break mostly in 73-75% or so and stirs into the material in molten bath, and violent oxidation reaction, release high energy heat occur for moment Amount realizes autogenous smelting, and the temperature difference generated by the energy of the impinging jet and oxidation reaction of Bottom Blowing Ejection Gun 9 and horizontal spray gun 10, shape At the back vortex around spray gun and around the horizontal cyclone of furnace body 1, molten liquid is rinsed in blending stirring, promotes the depth of copper matte regulus Oxidation process, and the floating of the different sedimentations that copper matte regulus occurs and slag liquid because of specific gravity, while above-mentioned reaction, horizontal spray gun 10 Oxygen, air, nitrogen and the natural gas of regulation are headed into slag melt layer, improves slag properties, reduce ferroso-ferric oxide content, Iron oxide content is improved, slag melt, copper content is made to realize 3% or so, is discharged in copper matte regulus without ferro element remaining.Copper content is formed to reach To the sub- white metal of 75-78%.The interruption of slag-drip opening 5 is opened, and discharge clinker is transported to slow cooling field and carries out slow cooling processing, is continued uninterrupted Unlatching puts sulfonium mouth 6 and sub- white metal copper matte regulus is continuously discharged.The flue gas of generation rises, and flue collector 7 and auxillary flue 8 successively enter waste heat pot Furnace is sent to acid accumulator plant through high-temperature blower after electricity gathers dust.

The example of above-described embodiment Jin Xian our company production practices extends smelting furnace oxidation process, directly generation Asia Bai Bing The similar technique scheme of copper is also included within the protection scope of the claims in the present invention.

Except for the technical features described in the specification, remaining is that oneself of those skilled in the art knows technology.

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