阅读说明：本技术 一种微型管道用防死角喷涂设备 (A kind of anti-dead angle spraying equipment of micro-tube ) 是由 李云龙 于 2019-09-02 设计创作，主要内容包括：本发明公开了一种微型管道用防死角喷涂设备,其包括角度调整组件和喷涂组件,所述角度调整组件用于调节喷头的位置及角度,所述角度调整组件包括Y轴转动组件、Z轴转动组件和X轴移动组件,所述喷涂组件用于对管道进行喷涂处理,设置的角度调整组件使得待喷涂的微型管道件可以多方位的被喷头喷到,不会出现喷涂死角；设置的喷涂组件,可实时混合涂料并将其喷出,涂料经过混合管的初步混合后进入到T形管中,在流动过程中,在搅叶盘一的搅拌下,涂料经过不同的增压管进入螺旋管中,涂料须经过增压管方可进入到螺旋管中,螺旋管可用于混合涂料,之后涂料进入到混合仓中进行进一步混合并喷出。(The invention discloses a kind of anti-dead angle spraying equipments of micro-tube, it includes angle regulation component and spray assembly, the angle regulation component is used to adjust position and the angle of spray head, the angle regulation component includes Y-axis runner assembly, Z axis runner assembly and X-axis moving assembly, the spray assembly is used to carry out spray treatment to pipeline, the angle regulation component of setting allows micro-tube part to be sprayed is multi-faceted to be sprayed by spray head, is not in spraying dead angle；The spray assembly of setting, it compo and can be sprayed in real time, coating enters in T shape pipe after the preliminary mixing of mixing tube, in flow process, under the stirring for stirring leaf dish one, coating enters in helix tube by different pressure inlets, and coating must be allowed for access by pressure inlet into helix tube, helix tube can be used for compo, and coating enters in mixing bunker and further mixed and sprayed later.)

1. a kind of anti-dead angle spraying equipment of micro-tube, which is characterized in that it includes angle regulation component and spray assembly, institute Angle regulation component is stated for adjusting position and the angle of spray head (4), the angle regulation component includes Y-axis runner assembly, Z axis Runner assembly and X-axis moving assembly, the spray assembly are used to carry out spray treatment to pipeline.

2. a kind of anti-dead angle spraying equipment of micro-tube according to claim 1, which is characterized in that the angle adjustment Component and spray assembly are all set on rack (1), and the upside of the rack (1) is equipped with handle (2), under the rack (1) There are four movable pulley (3) for side rotational installation.

3. a kind of anti-dead angle spraying equipment of micro-tube according to claim 1, which is characterized in that the Y-axis rotation Component includes the first rotating bar (5) and first motor (10), and first rotating bar (5) places along the y axis and passes through bearing It being rotatably arranged on rack (1), the external peripheral surface of first rotating bar (5) is coaxially fixedly installed with the first driven wheel (9), First driven wheel (9) is meshed with the first driving wheel (11), and first driving wheel (11) is fixed on first motor (10) Output end, the first motor (10) is fixed on the rack (1), the top fixed setting of first rotating bar (5) There is X-axis moving assembly.

4. a kind of anti-dead angle spraying equipment of micro-tube according to claim 3, which is characterized in that the X-axis is mobile Component includes slide bar (6), sliding block (12) and third motor (19), and the slide bar (6) places along the x axis and is fixed on first turn The upper end level of the upper end of lever (5), the slide bar (6) offers sliding rail (17), is slidably installed on the inside of the sliding rail (17) Have sliding block (12), Z axis runner assembly, the side fixed setting of the sliding block (12) are fixedly installed at the top of the sliding block (12) Have third motor (19), the output end of the third motor (19) is fixedly installed third driving wheel (20), and the third is actively Take turns (20) and rack gear (18) ratcheting connection, the rack gear (18) be fixed on slide bar (6) close to third motor (19) side and The direction setting extended along slide bar (6).

5. a kind of anti-dead angle spraying equipment of micro-tube according to claim 4, which is characterized in that the Z axis rotation Component includes fixed case (7), the second rotating bar (8) and the second motor (15), and the fixed case (7) is fixed on the top of sliding block (12) Portion, the middle part level of the fixed case (7), which runs through, to be equipped with rotation axis (13), one end of the rotation axis (13) and fixed case (7) it is rotatedly connected, the other end of the rotation axis (13) is fixedly connected with the second rotating bar (8), second rotating bar (8) The other end be provided with spray head (4), the rotation axis (13) stretches out the fixed case (7) far from the one end of the second rotating bar (8) And be fixedly installed the second driven wheel (14) in its end, second driven wheel (14) is meshed with the second driving wheel (16), Second driving wheel (16) is fixed on the output end of the second motor (15), and second motor (15) is fixed by the bracket solid Determine the side of case (7).

6. a kind of anti-dead angle spraying equipment of micro-tube according to claim 1, which is characterized in that the spray assembly Including spraying box (21) and spray head (4), the spray head (4) is connected by mixing tube (28) with the second rotating bar (8), and described the Two rotating bars (8) include outer tube (27) and inner tube (26), and said inner tube (26) is arranged in the inside of outer tube (27), the mixing tube (28) it is vertically embedded into the second rotating bar (8) and respectively with inner tube (26) and outer tube (27) and is connected, the mixing tube (28) Inner wall is equipped with internal screw thread, and the outer wall of the mixing tube (28) is equipped with external screw thread.

7. a kind of anti-dead angle spraying equipment of micro-tube according to claim 6, which is characterized in that the spraying box (21) it is fixed on rack (1), the inside of the spraying box (21) includes coating case and supplement case, and the coating case passes through High-pressure hose one (24) is connected with outer tube (27), and the supplement case is connected by high-pressure hose two (25) with inner tube (26), Valve is provided on the high-pressure hose one (24) and high-pressure hose two (25), the outside of the coating case is provided with and communicated with increasing The outside of press pump one (22), the supplement case is provided with and communicated with booster pump two (23).

8. a kind of anti-dead angle spraying equipment of micro-tube according to claim 6, which is characterized in that the spray head (4) Including nozzle housing (29) and the setting mixing arrangement and heating device internal in nozzle housing (29), the mixing arrangement packet T shape pipe (31), helix tube (34) and mixing bunker (38) are included, the T shape pipe (31) is fixed on the inside of nozzle housing (29), described T shape pipe is the revolving body that cross section is T shape, and the outer wall of the T shape pipe (31) is equipped with to match with the internal screw thread of mixing tube (28) External screw thread, the T shape pipe (31) is threaded in the inside of mixing tube (28), and the T shape pipe (31) stretches out nozzle housing (29) position is also arranged with sealing ring and adjusting nut (30), and being internally provided with for T shape pipe (31) stirs leaf dish one (32), It is embedded with multiple pressure inlets (33) on the T shape pipe (31), the pressure inlet (33) stretches out one end of the lower surface of T shape pipe (31) Be provided with cylindrical seat (35), the cylindrical seat (35) is connected to setting with T shape pipe (31) stationary phase, the cylindrical seat (35) it is another End is provided with and communicated with helix tube (34), and the other end of the helix tube (34) is connected by cylindrical seat (35) with mixing bunker (38) Logical, the internal symmetry of the mixing bunker (38), which is provided with, to be stirred leaf dish two (36) and stirs leaf dish three (37).

9. a kind of anti-dead angle spraying equipment of micro-tube according to claim 8, which is characterized in that the heating dress It sets, including heat conducting disk (41), fluid reservoir (42) and heating rod (44), the heat conducting disk (41) are fixed on the bottom of mixing bunker (38) Portion, the shoulder of the heat conducting disk (42) are bolted on the end of fluid reservoir (42), and the fluid reservoir (42) is fixed on spray On the pedestal of head shell (29), it is provided with heating rod (44) and conductive fluid (43) in the fluid reservoir (42), is gone back on the pedestal It is provided with groove corresponding with heat conducting disk (41), the bottom of groove is communicated with multiple outlet tubes one (39), the heat conducting disk (41) Bottom be uniformly provided with multiple through-holes, the bottom of the nozzle housing (29) is fixed with mounting base, the inside of the mounting base It is provided with cavity, the outlet tube one (39) is stretched out in the cavity of mounting base, the one of separate nozzle housing (29) in the cavity End is evenly equipped with multiple outlet tubes two (40).

10. a kind of anti-dead angle spraying equipment of micro-tube according to claim 2, which is characterized in that the rack (1) On be additionally provided with controller, the controller respectively with first motor (10), the second motor (15), third motor (19), pressurization One (22) of pump, booster pump two (23) and heating rod (44) are electrical connected.

Technical field

The present invention relates to pipeline spraying technology field, the anti-dead angle spraying equipment of specifically a kind of micro-tube.

Background technique

Pipeline refers to be used to convey gas, liquid or with solid with what pipe, pipe connector and valve etc. were connected into The device of the fluid of grain.In general, fluid flows to low after the pressurization such as air blower, compressor, pump and boiler from the high pressure of pipeline At pressure, the pressure or gravity conveying of fluid itself can also be used.Having many uses for pipeline is general, is used primarily in water supply, draining, confession Heat gives gas, in long distance delivery oil and natural gas, agricultural irrigation, hydraulic engineering and various commercial plants, the size of caliber Depending on the flow velocity of permission or the frictional resistance of permission.Caliber is small when flow velocity is big, but pressure drop values increase.Have as needed at present The lesser micro-tube of many calibers.

After fabrication is complete, it needs to spray on the outside of pipeline using spray equipment, but current spraying dress Angle setting degree is fixed, so that the angle that spray head sprays paint vehicle is fixed, so that spray head can only realize directional spray, to make Micro-tube bending place occur spraying dead angle, these spraying less than place be that the later period is manual by operator mostly Upper paint vehicle, to increase the labor intensity of operator.

Summary of the invention

To achieve the above object, the invention provides the following technical scheme: a kind of anti-dead angle spraying equipment of micro-tube, Including angle regulation component and spray assembly, the angle regulation component is used to adjust position and the angle of spray head, the angle Adjustment component includes Y-axis runner assembly, Z axis runner assembly and X-axis moving assembly, and the spray assembly is for spraying pipeline Painting processing.

Further, preferably, the angle regulation component and spray assembly are all set in rack, the rack it is upper Side is equipped with handle, and there are four movable pulleys for the downside rotational installation of the rack.

Further, preferably, the Y-axis runner assembly includes the first rotating bar and first motor, first rotation Bar passes through bearing along the y axis and is rotatably arranged in rack, and the external peripheral surface of first rotating bar is coaxially fixedly installed with First driven wheel, first driven wheel are meshed with the first driving wheel, and first driving wheel is fixed on the defeated of first motor Outlet, the first motor are fixed in the rack, and the top of first rotating bar is fixedly installed X-axis moving assembly.

Further, preferably, the X-axis moving assembly includes slide bar, sliding block and third motor, the slide bar is along X-axis Direction places and is fixed on the upper end of the first rotating bar, and the upper end level of the slide bar offers sliding rail, the inside of the sliding rail It is slidably fitted with sliding block, Z axis runner assembly is fixedly installed at the top of the sliding block, the side of the sliding block is fixedly installed Three motors, the output end of the third motor are fixedly installed third driving wheel, the third driving wheel and the ratcheting connection of rack gear, The rack gear is fixed on slide bar close to the side of third motor and is arranged along the direction that slide bar extends.

Further, described solid preferably, the Z axis runner assembly includes fixed case, the second rotating bar and the second motor Determine the top that case is fixed on sliding block, the middle part level of the fixed case through being equipped with rotation axis, one end of the rotation axis with Fixed case is rotatedly connected, and the other end of the rotation axis is fixedly connected with the second rotating bar, second rotating bar it is another End is provided with spray head, and the rotation axis is stretched out the fixed case far from one end of the second rotating bar and is fixedly installed in its end Second driven wheel, second driven wheel are meshed with the second driving wheel, and second driving wheel is fixed on the defeated of the second motor Outlet, second motor are fixed by the bracket in the side of fixed case.

Further, preferably, the spray assembly includes spraying box and spray head, the spray head passes through mixing tube and second Rotating bar is connected, and second rotating bar includes outer tube and inner tube, and the inside of outer tube, the mixing tube is arranged in said inner tube It is vertically embedded into the second rotating bar and is connected respectively with inner and outer tubes, the inside of the mixing tube is equipped with internal screw thread, described The outer wall of mixing tube is equipped with external screw thread.

Further, preferably, the spraying box is fixed on the rack, the inside of the spraying box includes coating case With supplement case, the coating case is connected by high-pressure hose one with outer tube, and the supplement case passes through high-pressure hose two and inner tube It is connected, valve is provided on the high-pressure hose one and high-pressure hose two, the outside of the coating case is provided with and communicated with increasing The outside of press pump one, the supplement case is provided with and communicated with booster pump two.

Further, preferably, the spray head includes nozzle housing and the mixing arrangement that is arranged in inside nozzle housing And heating device, the mixing arrangement include T shape pipe, helix tube and mixing bunker, the T shape pipe is fixed on the interior of nozzle housing Portion, the T shape pipe are the revolving body that cross section is T shape, what the outside of the T shape pipe matched equipped with the internal screw thread with mixing tube External screw thread, the T shape pipe screw thread are connected to the inside of mixing tube, and the position that the T shape pipe stretches out nozzle housing is also arranged with close Leaf dish one is stirred in seal and adjusting nut, being internally provided with for the T shape pipe, and multiple pressure inlets are embedded on the T shape pipe, described One end that pressure inlet stretches out the lower surface of T shape pipe is provided with cylindrical seat, and the cylindrical seat is connected to setting, institute with T shape pipe stationary phase The other end for stating cylindrical seat is provided with and communicated with helix tube, and the other end of the helix tube is connected by cylindrical seat with mixing bunker, The internal symmetry of the mixing bunker, which is provided with, to be stirred leaf dish two and stirs leaf dish three.

Further, preferably, the heating device includes heat conducting disk, fluid reservoir and heating rod, the heat conducting disk is fixed In the bottom of mixing bunker, the shoulder of the heat conducting disk is bolted on the end of fluid reservoir, and the fluid reservoir is fixed on spray On the pedestal of head shell, it is provided with heating rod and conductive fluid in the fluid reservoir, is also provided on the pedestal opposite with heat conducting disk The groove answered, the bottom of groove are communicated with multiple outlet tubes one, and the bottom of the heat conducting disk is uniformly provided with multiple through-holes, described The bottom of nozzle housing is fixed with mounting base, and the mounting base is internally provided with cavity, and the outlet tube one stretches out mounting base Cavity in, be evenly equipped with multiple outlet tubes two far from one end of nozzle housing in the cavity.

Further, preferably, being additionally provided with controller in the rack, the controller respectively with first motor, Two motors, third motor, booster pump one, booster pump two and heating rod are electrical connected.

Compared with prior art, the beneficial effects of the present invention are:

1, the present apparatus is novel in design, easy to use, after operator grips the handle of upside, rack when pushing whole device The movable pulley of bottom rotates, so that single unit system realizes position movement, so that the arrangement achieves mobile spray coating operations, Improve the flexibility of the device；

2, the present apparatus is provided with angle regulation component, and angle regulation component can be used for adjusting position and the angle of spray head, the first electricity The first driving wheel is driven to rotate after machine starting, so that the first rotating bar of the first the first driven wheel of active wheel drive and inside It rotates synchronously, so that the slide bar of upside, the second rotating bar, spray head may be implemented the rotation around Y-axis, after the second electric motor starting The second driving wheel is driven to rotate, so that second the second driven wheel of active wheel drive and rotation axis rotate synchronously, so that Second rotating bar and spray head realize rotation about the z axis, and convenient for adjusting angle when spray head spray painting, the is driven after third electric motor starting Three driving wheels are rotated in the side of rack gear, so that sliding block drives the fixed case of upside to move along the x-axis in the upper end of slide bar, Gu Determining case can drive the second rotating bar and spray head to move horizontally, and allow micro-tube part to be sprayed multi-faceted by spray head It is sprayed onto, is not in spraying dead angle, directly adjusts the position of spray head manually without operator, reduce the labour of operator Intensity；

3, the present apparatus is additionally provided with spray assembly for carrying out spray treatment to pipeline, and the spray assembly of setting can mix in real time Coating is simultaneously sprayed, and coating enters in T shape pipe after the preliminary mixing of mixing tube, in flow process, is stirring leaf dish Under one stirring, coating enters in helix tube by different pressure inlets, and pressure inlet is the cylindrical tube that surface is provided with multiple copper pipes, It is effective that filtering can also be done, coating must be allowed for access by pressure inlet into helix tube, and helix tube can be used for compo, apply later Material, which enters in mixing bunker, further to be mixed and is sprayed.

Detailed description of the invention

Fig. 1 is a kind of structural schematic diagram of the anti-dead angle spraying equipment of micro-tube；

Fig. 2 is a kind of structural schematic diagram of micro-tube Y-axis runner assembly in anti-dead angle spraying equipment；

Fig. 3 is a kind of structural schematic diagram of micro-tube X-axis moving assembly in anti-dead angle spraying equipment；

Fig. 4 is a kind of structural schematic diagram of micro-tube Z axis runner assembly in anti-dead angle spraying equipment；

Fig. 5 is a kind of schematic diagram of micro-tube spray assembly in anti-dead angle spraying equipment；

Fig. 6 is the structural schematic diagram that Fig. 5 removes spray head；

Fig. 7 is a kind of spray head schematic diagram of micro-tube in anti-dead angle spraying equipment；

Fig. 8 is a kind of enlarged schematic partial view of micro-tube spray head in anti-dead angle spraying equipment；

In figure: 1, rack；2, handle；3, movable pulley；4, spray head；5, the first rotating bar；6, slide bar；7, fixed case；8, second turn Lever；9, the first driven wheel；10, first motor；11, the first driving wheel；12, sliding block；13, rotation axis；14, the second driven wheel； 15, the second motor；16, the second driving wheel；17, sliding rail；18, rack gear；19, third motor；20, third driving wheel；21, it sprays Case；22, booster pump one；23, booster pump two；24, high-pressure hose one；25, high-pressure hose two；26, inner tube；27, outer tube；28, it mixes Close pipe；29, nozzle housing；30, adjusting nut；31, T shape pipe；32, leaf dish one is stirred；33, pressure inlet；34, helix tube；35, cylinder Seat；36, leaf dish two is stirred；37, leaf dish three is stirred；38, mixing bunker；39, outlet tube one；40, outlet tube two；41, heat conducting disk；42, it stores up Flow container；43, conductive fluid；44, heating rod；45, conducting wire.

Specific embodiment

Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.