One kind being used for Z-shaped structural metal sheet metal bending process equipment

文档序号:1763297 发布日期:2019-12-03 浏览:23次 中文

阅读说明:本技术 一种用于z字型结构金属板材折弯加工设备 (One kind being used for Z-shaped structural metal sheet metal bending process equipment ) 是由 赵佑 黄光辉 俎瑞明 赵鹏 张世朋 郑威 张冬 王新建 陈攀 李军伟 于 2019-09-09 设计创作,主要内容包括:本发明属于金属加工技术领域,具体涉及一种用于Z字型结构金属板材折弯加工设备,包括底座、侧壁、输送机构、第一辊架、第二辊架以及第三辊架,金属板材初始状态下固定于第一辊架和第二辊架的辊筒上,通过固定安装在侧壁外的第一电机带动第二辊架转动,以实现金属板材的一次弯折;通过安装在侧壁外可以升降的第二电机带动第三辊架转动,以实现金属板材的二次弯折,本发明可以实现将金属板材弯折成不同角度。本发明在换向辊上设置有压平机构,用以对弯折过程中金属板材的弯折处进行抵押,消除弯折处的折痕,提高了Z字型结构金属板后续使用中与其他零部件的配合度。(The invention belongs to metal working technical areas, Z-shaped structural metal sheet metal bending process equipment is used for more particularly to one kind, including pedestal, side wall, conveying mechanism, the first roller frame, the second roller frame and third roller frame, it is fixed under sheet metal original state on the roller of the first roller frame and the second roller frame, the rotation of the second roller frame is driven by the first motor being fixedly mounted on outside side wall, to realize the primary bending of sheet metal;The rotation of third roller frame is driven by being mounted on the second motor that can be gone up and down outside side wall, to realize that the twice bended of sheet metal, the present invention may be implemented sheet metal being bent into different angle.The present invention is provided with flatten unit on reversing roller, mortgages to the bending place to sheet metal in bending process, eliminates the folding line of bending place, improves the fitness in the subsequent use of Z-shaped structural metal plate with other components.)

1. one kind is used for Z-shaped structural metal sheet metal bending process equipment, which is characterized in that described to be used for Z-shaped structural metal Sheet metal bending process equipment includes pedestal (1), side wall (2), conveying mechanism (3), the first roller frame (4), the second roller frame (5) and Three roller frame (6) roll in the first roller frame (4), the second roller frame (5) and third roller frame (6) and are equipped with roller arranged in parallel (7);Conveying mechanism (3) is fixedly connected on pedestal (1);

First roller frame (4) is slidably fitted on pedestal (1), and first motor (8) is fixedly mounted on the outside of side wall (2), in side wall (2) Side is rotatably connected to first rotating shaft (9), and first rotating shaft (9) fixed sleeves are equipped with the first reversing roller (10) for being parallel to roller (7), The output shaft of first motor (8) runs through side wall (2) and is fixedly connected with one end of the second roller frame (5) side wall, and the second roller frame (5) is another End end face is fixedly connected with the second reversing roller (11) for being parallel to roller (7);On first reversing roller (10) and the second reversing roller (11) It is sliding combined with flatten unit (12);

The first mounting plate (13) of horizontal direction is fixedly installed on the outside of side wall (2), the first mounting plate is fixedly installed on (13) The first hydraulic cylinder (14) of vertical direction, the piston rod end of first hydraulic cylinder (14) are fixedly installed with the second motor (15), side It is offered on wall (2) first sliding groove (201), the output shaft of the second motor (15) is through first sliding groove (201) and is fixedly connected with the One end of three roller frame (6) side wall, side wall (2) inside are fixedly installed with horizontal the second mounting plate (16), the second mounting plate (16) On be fixedly installed with the second hydraulic cylinder (17) of vertical direction, second hydraulic cylinder (17) piston rod end is contradicted in third roller frame (6) on bottom plate.

2. a kind of according to claim 1 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described Second sliding slot (18) radially is offered on first reversing roller (10) and the second reversing roller (11), flatten unit (12) includes sliding Connecting plate (19) of the dynamic cooperation in second sliding slot (18), one end of connecting plate (19) is fixedly connected with one end of spring (20), bullet Spring (20) other end is fixedly connected on the end face of second sliding slot (18);The other end of connecting plate (19) is fixedly connected with the second shaft (21), the first pressing plate (22) and the second pressing plate (23), the first pressing plate (22) and the second pressing plate are hinged in the second shaft (21) (23) and torsionspring is provided at the hinge joint of the second shaft (21).

3. a kind of according to claim 1 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described The two sides of first roller frame (4), the second roller frame (5) and third roller frame (6) interior roller (7) are fixedly installed symmetrical support bracket (24), it is located in the same horizontal plane at the top of the support face of support bracket (24) and roller (7).

4. a kind of according to claim 1 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described The two sides of first roller frame (4) and the second roller frame (5) interior roller (7) symmetrically open up the guiding for being parallel to roller (7) orientation Slot is sliding combined with sliding block (25) in guide groove, and the cylinder (26) of vertical direction, cylinder are fixedly installed at the top of sliding block (25) (26) end of piston rod is fixedly connected with horizontal limit plate (27).

5. a kind of according to claim 3 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described One layer of rubber sheet gasket is fixedly installed on the support face of support bracket (24).

6. a kind of according to claim 4 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described One layer of rubber sheet gasket is fixedly installed on the bottom surface of limit plate (27).

7. a kind of according to claim 4 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described The quantity of first roller frame (4) inner slide (25) one fewer than the quantity of roller (7), the quantity of the second roller frame (5) inner slide (25) One fewer than the quantity of roller (7).

8. a kind of according to claim 4 be used for Z-shaped structural metal sheet metal bending process equipment, it is characterised in that: described The direction of first roller frame (4) and interior (7) the two lateral edge guide groove of roller of the second roller frame (5) offers the pin hole of equidistant intervals arrangement (28), the bolt (29) with pin hole (28) cooperation is slidably connected on sliding block (25).

Technical field

The invention belongs to metal working technical areas, and in particular to one kind is processed for Z-shaped structural metal sheet metal bending Equipment.

Background technique

Traditional Z-shaped structural metal plate usually carries out bending to metal plate in a manual manner in bending process, The effect of artificial bending is poor, and bending precision is low, can not accurately be by sheet metal bent at required angle, and manual operation intensity Greatly, production efficiency is low.A kind of zigzag bronze medal bending is disclosed application No. is the Chinese invention patent of CN201711226081.7 to set It is standby, including upper die and lower die, for upper mold equipped with cope plate, lower die is equipped with lower template, and cope plate is equipped with upper mold zigzag cavity structure, Lower template is equipped with lower die zigzag cavity structure;The left side wall of zigzag cavity structure is straight wall, and the left side wall of lower template is straight wall, The left side wall of upper mold zigzag cavity structure and the left side wall of lower template are dislocated setting.Molding up and down, cuts plate It cuts, upper mold zigzag cavity structure and lower die zigzag cavity structure cooperate, and will be sheared the sheet fabrication to get off into zigzag.It should Invention completes the shearing of plate and the zigzag processing of bronze medal in the case where primary molding up and down.Utilize the equipment pair of the invention Sheet metal, which carries out Bending Processing, can promote working efficiency, improve production efficiency, but there is also following problems for the invention: (1) Bending Processing can not be carried out to the sheet metal of different bending angles;(2) Z-shaped structural metal after molding plate is in bending place shape At folding line, the fitness in the subsequent use of Z-shaped structural metal plate with other components is reduced.

Summary of the invention

(1) technical problems to be solved

The present invention provides one kind to be used for Z-shaped structural metal sheet metal bending process equipment, it is therefore intended that solves existing folding Following problem present in curved process equipment: (1) Bending Processing can not be carried out to the sheet metal of different bending angles;(2) at Z-shaped structural metal plate after type forms folding line in bending place, reduce in the subsequent use of Z-shaped structural metal plate with other zero The fitness of component.

(2) technical solution

In order to solve the above technical problems, the present invention adopts the following technical scheme:

One kind being used for Z-shaped structural metal sheet metal bending process equipment, including pedestal, side wall, conveying mechanism, the first roller Frame, the second roller frame and third roller frame roll in the first roller frame, the second roller frame and third roller frame and are equipped with roller arranged in parallel Cylinder.Conveying mechanism is fixedly connected on pedestal.

First roller frame is slidably fitted on pedestal, and first motor is fixedly mounted on side-wall outer side, inside sidewalls rotation connection There is first rotating shaft, first rotating shaft fixed sleeves are equipped with the first reversing roller for being parallel to roller, and the output shaft of first motor runs through side Wall and the one end for being fixedly connected with the second roller frame side wall, the second roller frame the other end face are fixedly connected with the second commutation for being parallel to roller Roller.Flatten unit is sliding combined on first reversing roller and the second reversing roller.Sheet metal is delivered to the first roller by conveying mechanism After on frame and the second roller frame, the rotation of the second roller frame is driven by first motor, the sheet metal in the second roller frame occurs curved therewith Song, after sheet metal is contradicted to the first reversing roller, sheet metal generates to be bent for the first time.

Side-wall outer side is fixedly installed with the first mounting plate of horizontal direction, is fixedly installed with vertical direction on the first mounting plate First hydraulic cylinder, the piston rod end of first hydraulic cylinder is fixedly installed with the second motor, first sliding groove offered on side wall, The output shaft of two motors runs through first sliding groove and is fixedly connected with one end of third roller frame side wall, and inside sidewalls are fixedly installed with level The second mounting plate, the second hydraulic cylinder of vertical direction, second hydraulic cylinder piston rod end are fixedly installed on the second mounting plate It contradicts on the bottom plate of third roller frame.The piston rod of first hydraulic cylinder and second hydraulic cylinder is flexible, drives the lifting of third roller frame, leads to It crosses the second motor and drives the rotation of third roller frame, contradicted in third roller frame rotation process and arrive sheet metal, sheet metal occurs therewith Bending;After sheet metal is contradicted to the second reversing roller, sheet metal generates second and bends.

As a preferred technical solution of the present invention, offered radially on first reversing roller and the second reversing roller Second sliding slot.Flatten unit includes the connecting plate being slidably fitted in second sliding slot, and one end of connecting plate is fixedly connected with spring One end, the spring other end is fixedly connected on the end face of second sliding slot.The other end of connecting plate is fixedly connected with the second shaft, the It is hinged with the first pressing plate and the second pressing plate in two shafts, is provided at the first pressing plate and the second pressing plate and the hinge joint of the second shaft Torsionspring.When bending to sheet metal, the first pressing plate and the second pressing plate are by the pressure from sheet metal, and in bullet Under the effect of the elastic force of spring and torsionspring, the close sheet metal surface for contradicting the two sides near bending point, so that bending point is attached Close sheet metal surface remains formation state, avoids the generation of folding line.

As a preferred technical solution of the present invention, roller in first roller frame, the second roller frame and third roller frame Two sides be fixedly installed symmetrical support bracket, be located in the same horizontal plane at the top of the support face of support bracket and roller, support bracket Support is carried out to the bottom surface to sheet metal, mitigates the pressure of roller.

As a preferred technical solution of the present invention, the two sides of roller are symmetrically opened in first roller frame and the second roller frame Equipped with the guide groove for being parallel to roller orientation, sliding block is sliding combined in guide groove, slider top is fixedly installed with vertically The cylinder in direction, the end of cylinder piston rod are fixedly connected with horizontal limit plate.In cylinder piston rod telescopic process, limit is driven Position plate moves up and down, and the sheet metal of different-thickness can be pressed on support bracket by limit plate, prevents sheet metal from sliding, Improve stability when bending.

As a preferred technical solution of the present invention, one layer of rubber pad is fixedly installed on the support face of the support bracket Piece.One layer of rubber sheet gasket is fixedly installed on the bottom surface of the limit plate.On the one hand support bracket and limit plate and gold are increased The frictional force for belonging to plate surface improves the stability to sheet metal clamping, on the other hand avoids support bracket and limit plate Scratch sheet metal surface.

As a preferred technical solution of the present invention, the quantity of the first roller frame inner slide fewer than the quantity of roller one It is a, the quantity of the second roller frame inner slide one fewer than the quantity of roller, so that there is a limit plate between adjacent roller Sheet metal is clamped, stability is further improved.

As a preferred technical solution of the present invention, two lateral edge guide groove of roller in first roller frame and the second roller frame Direction offer the pin hole of equidistant intervals arrangement, the bolt with pin hole cooperation is slidably connected on sliding block.Bolt insertion pin Sliding block can be positioned in hole, realize positioning of the limit plate to sheet metal bite, further realize for different length Sheet metal, limit plate and support bracket cooperation can accomplish firm clamping.

(3) beneficial effect

The invention has the following beneficial effects:

(1) present invention is used for Z-shaped structural metal sheet metal bending process equipment, by the way that mutually independent first roller is arranged Frame, the second roller frame and third roller frame realize the Bending Processing that different angle is carried out to sheet metal, by the first commutation Flatten unit is set on roller and the second reversing roller, avoids Z-shaped structural metal after molding plate in bending place and forms folding line, mention Fitness in the high subsequent use of Z-shaped structural metal plate with other components.

(2) present invention drives the second roller frame to rotate different angle by first motor, so that the metal plate in the second roller frame Material generates the first time bending of different angle under the position-limiting action of the first reversing roller.The present invention passes through first hydraulic cylinder and second The piston rod of hydraulic cylinder is flexible, drives the lifting of third roller frame, and drive third roller frame to rotate different angle by the second motor, makes Obtain second of bending that the sheet metal in third roller frame generates different angle under the position-limiting action of the second reversing roller.

(3) when bending to sheet metal, the first pressing plate and the second pressing plate of flatten unit are come from the present invention The pressure of sheet metal, under the effect of the elastic force of spring and torsionspring, the first pressing plate and the second pressing plate are closely contradicted in bending The sheet metal surface of two sides avoids so that the sheet metal surface near bending point remains formation state near point The generation of bending place folding line improves the fitness in the subsequent use of Z-shaped structural metal plate with other components.

Detailed description of the invention

Present invention will be further explained below with reference to the attached drawings and examples.

Fig. 1 is the main view of internal structure in one embodiment of the invention;

Fig. 2 is the second roller frame internal structure side view in one embodiment of the invention;

Fig. 3 is the side view of internal structure in one embodiment of the invention;

Fig. 4 is the schematic perspective view of flatten unit in one embodiment of the invention;

Fig. 5 is the top view of the second roller frame in one embodiment of the invention;

Fig. 6 is the enlarged diagram in one embodiment of the invention at A.

In figure: 1- pedestal, 2- side wall, 201- first sliding groove, 3- conveying mechanism, the first roller frame of 4-, the second roller frame of 5-, 6- Three roller frame, 7- roller, 8- first motor, 9- first rotating shaft, the first reversing roller of 10-, the second reversing roller of 11-, 12- flatten unit, The first mounting plate of 13-, 14- first hydraulic cylinder, the second motor of 15-, the second mounting plate of 16-, 17- second hydraulic cylinder, 18- second are sliding Slot, 19- connecting plate, 20- spring, the second shaft of 21-, the first pressing plate of 22-, the second pressing plate of 23-, 24- support bracket, 25- sliding block, 26- cylinder, 27- limit plate, 28- pin hole, 29- bolt.

Specific embodiment

The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be defined by the claims Implement with the multitude of different ways of covering.

As shown in Figure 1, present embodiments providing a kind of for Z-shaped structural metal sheet metal bending process equipment, including bottom Seat 1, side wall 2, conveying mechanism 3, the first roller frame 4, the second roller frame 5 and third roller frame 6, the first roller frame 4, the second roller frame 5 and It is rolled in third roller frame 6 and roller 7 arranged in parallel is installed.Conveying mechanism 3 is fixedly connected on pedestal 1.

As depicted in figs. 1 and 2, the first roller frame 4 is slidably fitted on pedestal 1, and first motor 8 is fixedly mounted on outside side wall 2 Side, first rotating shaft 9 is rotatably connected on the inside of side wall 2, and 9 fixed sleeves of first rotating shaft are equipped with the first reversing roller for being parallel to roller 7 10, the output shaft of first motor 8 runs through side wall 2 and is fixedly connected with one end of 5 side wall of the second roller frame, 5 other end end of the second roller frame Face is fixedly connected with the second reversing roller 11 for being parallel to roller 7.Pressure is sliding combined on first reversing roller 10 and the second reversing roller 11 Flattening mechanism 12.After sheet metal is delivered in the first roller frame 4 and the second roller frame 5 by conveying mechanism 3, driven by first motor 8 Second roller frame 5 rotates, and the sheet metal in the second roller frame 5 bends therewith, contradicts in sheet metal to the first reversing roller 10 Afterwards, sheet metal generates bends for the first time.

As shown in figure 3, the first mounting plate 13 of horizontal direction is fixedly installed on the outside of side wall 2, it is solid on the first mounting plate 13 Dingan County is equipped with the first hydraulic cylinder 14 of vertical direction, and the piston rod end of first hydraulic cylinder 14 is fixedly installed with the second motor 15, First sliding groove 201 is offered on side wall 2, the output shaft of the second motor 15 through first sliding groove 201 and is fixedly connected with third roller frame 6 One end of side wall is fixedly installed with the second horizontal mounting plate 16 on the inside of side wall 2, and it is vertical to be fixedly installed on the second mounting plate 16 The second hydraulic cylinder 17 in direction, 17 piston rod end of second hydraulic cylinder contradict on the bottom plate of third roller frame 6.First hydraulic cylinder 14 It is flexible with the piston rod of second hydraulic cylinder 17, it drives third roller frame 6 to go up and down, drives third roller frame 6 to rotate by the second motor 15, Third roller frame 6, which contradicts, arrives sheet metal, and sheet metal bends therewith;After sheet metal is contradicted to the second reversing roller 11, Sheet metal generates second and bends.

As shown in Figure 4 and Figure 6, in the present embodiment, it is offered radially on the first reversing roller 10 and the second reversing roller 11 Second sliding slot 18.Flatten unit 12 includes the connecting plate 19 being slidably fitted in second sliding slot 18, and one end of connecting plate 19 is solid Determine one end of connecting spring 20,20 other end of spring is fixedly connected on the end face of second sliding slot 18.The other end of connecting plate 19 It is fixedly connected with the second shaft 21, the first pressing plate 22 and the second pressing plate 23, the first pressing plate 22 and second are hinged in the second shaft 21 Torsionspring is provided at pressing plate 23 and the hinge joint of the second shaft 21.When being bent to sheet metal, 22 He of the first pressing plate Second pressing plate 23 is tightly contradicted by the pressure from sheet metal, and under the effect of the elastic force of spring 20 and torsionspring The sheet metal surface of two sides is kept away so that the sheet metal surface near bending point remains formation state near bending point The generation of folding line is exempted from.

As shown in Fig. 2, in the present embodiment, the two sides of roller 7 in the first roller frame 4, the second roller frame 5 and third roller frame 6 It is fixedly installed symmetrical support bracket 24, is located in the same horizontal plane at the top of the support face of support bracket 24 and roller 7, support bracket 24 Support is carried out to the bottom surface to sheet metal, mitigates the pressure of roller 7.

As shown in Fig. 2, in the present embodiment, the two sides of roller 7 symmetrically offer flat in the first roller frame 4 and the second roller frame 5 Row is fixedly installed with vertical side in being sliding combined with sliding block 25 in the guide groove of 7 orientation of roller, guide groove at the top of sliding block 25 To cylinder 26, the end of 26 piston rod of cylinder is fixedly connected with horizontal limit plate 27.In 26 piston rod telescopic process of cylinder, Limit plate 27 is driven to move up and down, the sheet metal of different-thickness can be pressed on support bracket 24 by limit plate 27, prevent metal Plate slides, and improves stability when bending.

In the present embodiment, one layer of rubber sheet gasket is fixedly installed on the support face of support bracket 24.The limit plate 27 One layer of rubber sheet gasket is fixedly installed on bottom surface.On the one hand support bracket 24 and limit plate 27 and sheet metal surface are increased Frictional force improves the stability to sheet metal clamping, on the other hand avoids support bracket 24 and limit plate 27 scratches metal Plate surface.

In the present embodiment, one fewer than the quantity of roller 7 of the quantity of 4 inner slide 25 of the first roller frame, it is sliding in the second roller frame 5 The quantity of block 25 one fewer than the quantity of roller 7, so that there is a limit plate 27 to sheet metal between adjacent roller 7 It is clamped, further improves stability.

As shown in Figures 2 and 3, in the present embodiment, 7 liang of lateral edge guide grooves of roller in the first roller frame 4 and the second roller frame 5 Direction offers the pin hole 28 of equidistant intervals arrangement, and the bolt 29 cooperated with pin hole 28 is slidably connected on sliding block 25.Bolt Sliding block 25 can be positioned in 29 insertion pin holes 28, realize positioning of the limit plate 27 to sheet metal bite, further realize For the sheet metal of different length, limit plate 27 and the cooperation of support bracket 24 can accomplish firm clamping.

The specific work process of the present embodiment is as follows: sheet metal being delivered to the first roller frame 4 and by conveying mechanism 3 It in two roller frame 5, is shunk by 26 piston rod of cylinder, drives limit plate 27 to move down, limit plate 27 can support sheet metal It is pressed in support bracket 24, realizes the fixed clamp to sheet metal.The rotation of the second roller frame 5, the second roller frame are driven by first motor 8 Sheet metal on 5 bends therewith, and after sheet metal is contradicted to the first reversing roller 10, sheet metal generates bending;It is logical It crosses first motor 8 to drive after the second roller frame 5 turns to predetermined angle, sheet metal is completed to bend for the first time.First hydraulic cylinder 14 It is flexible with the piston rod of second hydraulic cylinder 17, it drives third roller frame 6 to go up and down, drives third roller frame 6 to rotate by the second motor 15, Third roller frame 6, which contradicts, arrives sheet metal, and sheet metal bends therewith, after sheet metal is contradicted to the second reversing roller 11, Sheet metal generates bending;After driving third roller frame 6 to turn to predetermined angle by the second motor 15, sheet metal completes second Secondary bending.When bending to sheet metal, the first pressing plate 22 and the second pressing plate 23 of flatten unit 12 are by from metal plate The pressure of material, and under the effect of the elastic force of spring 20 and torsionspring, tightly contradict the sheet metal of the two sides near bending point Surface avoids the generation of folding line so that the sheet metal surface near bending point remains formation state.

The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

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