A kind of intelligence iron remover grab car

文档序号:1765392 发布日期:2019-12-03 浏览:12次 中文

阅读说明:本技术 一种智能除铁器抓斗小车 (A kind of intelligence iron remover grab car ) 是由 谭文才 刘俊 弯勇 郭浩然 张波 柴俊峰 李客 王应丽 郭迈迈 袁龙 陈冲 高 于 2019-08-23 设计创作,主要内容包括:本发明提供一种智能除铁器抓斗小车,该抓斗小车滑动安装在滑轨上,该抓斗小车包括滑动设置于滑轨底端的除铁机构、用于带动除铁机构沿滑轨的设置方向滑动的行走机构以及控制器,本发明与传统除铁器的磁性除铁原理不同,对金属物的适应性强,避免了传统的磁性除铁器除铁不干净造成的皮带机频繁停机,人工捡出的问题,其可以有效除去高锰钢、合金钢、不锈钢等非铁磁性金属或弱磁性金属,并且可以除去皮带机料层中下部及下部金属物以及皮带机料层中部及下部大块金属物,确保了输送的作业率,保障了下游破碎设备的安全。(The present invention provides a kind of intelligent iron remover grab car, the grab car is slidably installed on the slide rail, the grab car includes the Deironing mechanism for being slideably positioned in sliding rail bottom end, for driving Deironing mechanism along the walking mechanism and controller of the setting direction sliding of sliding rail, the present invention is different from traditional magnetic deironing principle of iron remover, to the adaptable of metal object, avoid traditional magnetic deironing device except iron it is unclean caused by belt feeder frequent shutdown, the problem of manually picking, it can effectively remove potassium steel, steel alloy, the non-ferromagnetic metals such as stainless steel or weak magnetic metal, and it can remove belt feeder bed of material middle and lower part and lower metal object and belt feeder bed of material middle part and lower part bulk metal object, ensure the operating rate of conveying, the safety of downstream crushing plant is ensured.)

1. a kind of intelligence iron remover grab car, the grab car are slidably mounted on sliding rail (11), it is characterised in that: the grab bucket Trolley includes being slideably positioned in the Deironing mechanism of sliding rail (11) bottom end, for driving Deironing mechanism along the setting direction of sliding rail (11) The walking mechanism and controller of sliding, the Deironing mechanism include the U-shaped card (13) for being slideably positioned in sliding rail (11) bottom end, hinge The telescopic rod (12) that is connected at U-shaped card (13) bottom centre position and two groups that are fixedly installed on U-shaped card (13) two sides of the bottom Grab bucket mechanism, two groups of grab bucket mechanisms are symmetricly set on the two sides of telescopic rod (12), the grab bucket mechanism including the first cylinder body (14), Second cylinder body (3), material grasping bucket (4) and the vibrating motor (5) being mounted on material grasping bucket (4), the bottom of telescopic rod (12) and song The center position of handle II (1) is hinged, passes through the first cylinder body (14) and U described in one at the top of the both ends of crank II (1) respectively The two sides of the bottom of type card (13) are connected, and the bottom of crank II (1) is installed with a connecting plate (2) along the vertical direction, crank II (1) Both ends pass through second cylinder body (3) at end position and are connected with material grasping bucket (4), wherein one end of the material grasping bucket (4) It is equipped with a material grasping axis (6), the middle position of the material grasping axis (6) is arranged with a crank I (7) and the material grasping axis (6) is through song The center of handle I (7), wherein one end of crank I (7) and the bottom end side of connecting plate (2) are hinged, the other end of crank I (7) One end with the second cylinder body (3) far from crank II (1) is hinged.

2. a kind of intelligent iron remover grab car according to claim 1, it is characterised in that: the material grasping bucket (4) is indulged Section is fan-shaped, and material grasping axis (6) is threaded through at the center position of the sector structure.

3. a kind of intelligent iron remover grab car according to claim 2, it is characterised in that: the sector structure is close to first The motor mounting plate (8) for installing vibrating motor (5) is provided in a line of cylinder body (14).

4. a kind of intelligent iron remover grab car according to claim 2, it is characterised in that: the sector structure is far from first The a line of cylinder body (14) is recessed inwardly to form the laciniation with multiple tooth punchings (9).

5. a kind of intelligent iron remover grab car according to claim 1, it is characterised in that: the walking mechanism include with The movable motor (16) of controller electrical connection and two groups of sliding equipments for being symmetricly set on sliding rail (11) two sides, the sliding equipment Including being close to the pulley (17) of sliding rail (11) inner wall and the gasket (15) that is set on the outside of pulley (17), the bottom end of gasket (15) with Wherein one end of U-shaped card (13) is fixedly connected, wherein the pulley (17) in one group of sliding equipment and gasket (15) are turned by shaft Dynamic to connect, pulley (17) and gasket (15) in another group of sliding equipment are rotatablely connected by the output shaft of movable motor (16).

6. a kind of intelligent iron remover grab car according to claim 5, it is characterised in that: the sliding rail (11) is I-shaped Steel track.

7. a kind of intelligent iron remover grab car according to claim 1, it is characterised in that: opened on the material grasping bucket (4) Equipped with Vibrated baiting slot (10).

Technical field

The invention belongs to iron remover technical field of auxiliary equipment, and in particular to a kind of intelligence iron remover grab car.

Background technique

Ore is always mixed into metal object not of uniform size, that form is different in exploitation, shovel dress, transport and process.Mine Metal object can generate adverse effect to crushing plant in stone shattering process, it is necessary to be removed, currently used method is to use Ferromagnetic metal object is picked up removing by magnetic principles iron remover.Traditional iron remover that mine uses at present be divided into permanent-magnetic iron expeller and Electric magnetic iron remover, except iron principle is all that removing is sucked out to the new gravitation of ferromagnetic metal by magnetic field caused by it.But Traditional iron remover is difficult to remove except iron to following several metal objects: 1, the non-ferromagnetic metals such as potassium steel, steel alloy, stainless steel or Weak magnetic metal;2, feeding belt bed of material middle and lower part and lower metal object;3, feeding belt bed of material middle part and lower part bulk metal Object.

Summary of the invention

In order to solve the above technical problems, the present invention provide it is a kind of from traditional iron remover except the different intelligence of iron principle is except iron Device grab car.

The technical scheme adopted by the invention is that: a kind of intelligence iron remover grab car, the grab car are slidably mounted on On sliding rail, which includes the Deironing mechanism for being slideably positioned in sliding rail bottom end, for driving Deironing mechanism setting along sliding rail Set the walking mechanism and controller of direction sliding, the Deironing mechanism includes the U-shaped card for being slideably positioned in sliding rail bottom end, hinged Telescopic rod at U-shaped card bottom centre position and two groups of grab bucket mechanisms for being fixedly installed on U-shaped card two sides of the bottom, two groups are grabbed Bucket mechanism is symmetricly set on the two sides of telescopic rod, and the grab bucket mechanism includes the first cylinder body, the second cylinder body, material grasping bucket and installation Vibrating motor on material grasping bucket, the bottom of telescopic rod and the center position of crank II are hinged, the both ends top part of crank II The first cylinder body it Tong Guo not be connected with the two sides of the bottom of U-shaped card described in one, the bottom of crank II is installed with one along the vertical direction Connecting plate, the both ends of crank II pass through second cylinder body at end position and are connected with material grasping bucket, the material grasping bucket its Middle one end is equipped with a material grasping axis, and the middle position of the material grasping axis is arranged with a crank I and the material grasping axis is in crank I Heart position, wherein one end of crank I and the bottom end side of connecting plate are hinged, and the other end of crank I and the second cylinder body are far from crank II one end is hinged.

Further, the longitudinal section of the material grasping bucket is fan-shaped, and material grasping axis is threaded through the center position of the sector structure Place.

Further, which is provided with the motor for installing vibrating motor in a line of the first cylinder body Mounting plate.

Further, which is recessed inwardly to form the sawtooth with multiple tooth punchings far from a line of the first cylinder body Shape structure.

Further, the walking mechanism includes the movable motor being electrically connected with the controller and is symmetricly set on sliding rail two sides Two groups of sliding equipments, the sliding equipment includes the pulley for being close to sliding rail inner wall and the gasket that is set on the outside of pulley, gasket Bottom end be fixedly connected with wherein one end of U-shaped card, wherein the pulley in one group of sliding equipment and gasket pass through shaft rotation company It connects, the pulley in another group of sliding equipment and gasket are rotatablely connected by the output shaft of movable motor.

Further, the sliding rail is i-beam track.

Further, Vibrated baiting slot is offered on the material grasping bucket.

Compared with prior art, the beneficial effects of the present invention are: the present invention and the magnetic deironing principle of traditional iron remover not Together, to the adaptable of metal object, avoid traditional magnetic deironing device except iron it is unclean caused by feeding belt frequent shutdown, The problem of manually picking, can effectively remove the non-ferromagnetic metals such as potassium steel, steel alloy, stainless steel or weak magnetic metal, And it can remove feeding belt bed of material middle and lower part and lower metal object and feeding belt bed of material middle part and lower part bulk metal Object, it is ensured that the operating rate of conveying has ensured the safety of downstream crushing plant.

Detailed description of the invention

Fig. 1 is two mapping of axis of the invention;

Fig. 2 is main view of the invention;

Fig. 3 is the connection relationship diagram of material grasping bucket, connecting plate, crank II and crank I in the present invention;

Fig. 4 is the partial enlargement diagram in Fig. 3 at A;

Marked in the figure: 1, crank II, 2, connecting plate, the 3, second cylinder body, 4, material grasping bucket, 5, vibrating motor, 6, material grasping axis, 7, crank I, 8, motor mounting plate, 9, tooth punching, 10, Vibrated baiting slot, 11, sliding rail, 12, telescopic rod, 13, U-shaped card, the 14, first cylinder body, 15, gasket, 16, movable motor, 17, pulley.

Specific embodiment

In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with attached in the present invention Figure, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is the present invention A part of the embodiment, instead of all the embodiments, based on the embodiments of the present invention, those of ordinary skill in the art are not having Every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.

As depicted in figs. 1 and 2, a kind of intelligent iron remover grab car, the grab car are slidably mounted on sliding rail 11, should Grab car includes the Deironing mechanism for being slideably positioned in 11 bottom end of sliding rail, for driving Deironing mechanism along the setting direction of sliding rail 11 The walking mechanism and controller of sliding, the Deironing mechanism include the U-shaped card 13 for being slideably positioned in 11 bottom end of sliding rail, are articulated with Telescopic rod 12 at 13 bottom centre position of U-shaped card and two groups of grab bucket mechanisms for being fixedly installed on 13 two sides of the bottom of U-shaped card, two Group grab bucket mechanism is symmetricly set on the two sides of telescopic rod 12, and the grab bucket mechanism includes the first cylinder body 14, the second cylinder body 3, material grasping Bucket 4 and the vibrating motor 5 being mounted on material grasping bucket 4, the first cylinder body 14 and the second cylinder body 3 all can be oil cylinder, cylinder or electricity Cylinder, the bottom of telescopic rod 12 and the center position of crank II 1 are hinged, respectively by described in one at the top of the both ends of crank II 1 The first cylinder body 14 be connected with the two sides of the bottom of U-shaped card 13, as shown in Figure 3 and Figure 4, the bottom of crank II 1 is solid along the vertical direction Equipped with a connecting plate 2, the both ends of crank II 1 pass through second cylinder body 3 at end position and are connected with material grasping bucket 4, should Wherein one end of material grasping bucket 4 is equipped with a material grasping axis 6, and the middle position of the material grasping axis 6 is arranged with a crank I 7 and the material grasping Axis 6 run through crank I 7 center, wherein one end of crank I 7 and the bottom end side of connecting plate 2 are hinged, crank I 7 it is another It holds hinged with second one end of cylinder body 3 far from crank II 1.When needing may to carry out containing the material of metal object on feeding belt When crawl or blowing, rotated by the flexible drive crank I 7 of cylinder body 3 around the hinge joint of itself and connecting plate 2, and then drive material grasping Axis 6 and material grasping bucket 4 do jointly and swing clockwise or counterclockwise, so as to effectively control the folding of two material grasping buckets 4, realize The crawl and blowing action of material, stability is good, grabs object process and stablizes, is not in shaking situation;When crawl material has acted Cheng Hou, vibrating motor 5 start to work to drive material grasping bucket 4 to vibrate, and what is grabbed in material grasping bucket 4 is less than 10 width of Vibrated baiting slot Material is fallen back on feeding belt again, is reduced and is manually needed to send feeding skin back to again after picking metal object in remaining material The material taken;Moreover, the present invention offers the laciniation with multiple tooth punchings on material grasping bucket, it can be effectively prevented two A material grasping bucket is stuck in closure, influences normal work of the invention.

This programme is advanced optimized, the longitudinal section of the material grasping bucket 4 is fan-shaped, and material grasping axis 6 is threaded through the sector structure At center position, in order to achieve the best use effect, the radian of the arc-shaped edges of the sector structure and the arc of feeding belt 18 Degree matches, so that the present invention does not have dead angle when grabbing to the material on feeding belt.

This programme is advanced optimized, which is provided with for installing vibration in a line of the first cylinder body 14 The motor mounting plate 8 of motor 5.

This programme is advanced optimized, which is recessed inwardly to be formed with multiple far from a line of the first cylinder body 14 The laciniation of tooth punching 9, the laciniation can be effectively prevented two material grasping buckets and be stuck in closure, influence the present invention Normal work.

This programme is advanced optimized, the walking mechanism includes the movable motor 16 being electrically connected with the controller and is symmetrical arranged Two groups of sliding equipments in 11 two sides of sliding rail, the sliding equipment include being close to the pulley 17 of 11 inner wall of sliding rail and being set to pulley The gasket 15 in 17 outsides, the bottom end of gasket 15 is fixedly connected with wherein one end of U-shaped card 13, wherein the cunning in one group of sliding equipment Wheel 17 is rotatablely connected with gasket 15 by shaft, and the pulley 17 and gasket 15 in another group of sliding equipment pass through movable motor 16 Output shaft rotation connection.

Advanced optimize this programme, the sliding rail 11 is i-beam track, herein it should be noted that sliding rail 11 can also be with For rack gear sliding rail.

This programme is advanced optimized, Vibrated baiting slot 10 is offered on the material grasping bucket 4, the present invention can be used for feeding skin The metal object in transported material is taken to be grabbed and screened, the width of Vibrated baiting slot 10 need those skilled in the art according to The granularity of metal object to be screened is selected and is slotted, and after the completion of crawl material movement, vibrating motor 5 is started to work to drive Material grasping bucket 4 vibrates, and the material less than 10 width of Vibrated baiting slot grabbed in material grasping bucket 4 is fallen back on feeding belt again, subtracts Lack manually from picking the material for needing to send back on feeding belt again after metal object in remaining material.

The course of work of the invention is as follows:

Step 1: controller controls movable motor 16 and starts when having metal object in the material transported on feeding belt;

Step 2: controller controls the work of the second cylinder body 3, the second cylinder body 3 drives material grasping bucket 4 to rotate along material grasping axis 6, material grasping bucket 4 Metal object and the ore around metal object are picked up jointly, complete grasping movement;

Step 3: controller controls the work of the first cylinder body 14, the first cylinder body 14 drives Deironing mechanism to move upwards;

Step 4: controller control vibrating motor 5 works, vibrating motor 5 drives material grasping bucket 4 to vibrate, so that size be made to be less than vibration The ore of dynamic blanking groove 10 falls back to feeding belt again;

Step 5: controller control vibrating motor 5 stops working, and movable motor 16 is controlled simultaneously along the setting direction of sliding rail 11 Stop motion behind the end of sliding rail 11 is moved to, then controller controls the second cylinder body 3 material grasping bucket 4 is driven to rotate along material grasping axis 6 Metal object and remaining ore are discharged into steel scrap bucket;

Step 6: controller control movable motor 16 works, make Deironing mechanism along the setting direction backtracking of sliding rail 11 to just Beginning position, waiting carry out iron signal next time.

The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

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