Method for making coarse cereal premixed flour

文档序号:1777139 发布日期:2019-12-06 浏览:13次 中文

阅读说明:本技术 一种杂粮预拌粉的制作方法 (Method for making coarse cereal premixed flour ) 是由 刘龙成 李向红 肖香 于 2019-09-27 设计创作,主要内容包括:本发明涉及一种杂粮预拌粉的制作方法,其特征在于,包括如下步骤:步骤S1、清理异杂物,步骤S2、剥皮,步骤S3、色选,步骤S4、磨粉,步骤S5、混合,步骤S6、烘干,步骤S7、杀虫,步骤S8、包装。本发明公开的杂粮预拌粉的制作方法简单易行,制备成本低廉,原料来源广泛,营养丰富且均衡,制备得到的杂粮预拌粉口感佳、营养均衡健康,使用方便,添加剂使用量小、效果佳、货架期长,具有较高的经济价值、社会价值和营养价值。(The invention relates to a method for preparing coarse cereal premixed flour, which is characterized by comprising the following steps of: s1, cleaning foreign matters, S2, peeling, S3, color sorting, S4, grinding, S5, mixing, S6, drying, S7, killing insects, S8 and packaging. The preparation method of the coarse cereal premixed flour disclosed by the invention is simple and easy to implement, the preparation cost is low, the raw material source is wide, the nutrition is rich and balanced, the prepared coarse cereal premixed flour is good in taste, balanced and healthy in nutrition, convenient to use, small in additive using amount, good in effect, long in shelf life, and high in economic value, social value and nutritional value.)

1. The preparation method of the coarse cereal premixed flour is characterized by comprising the following steps:

Step S1, cleaning foreign matters: removing buckwheat seeds, wild wheat, weed seeds and other foreign materials with large differences in the coarse cereals;

Step S2, peeling: adopting a peeling machine to peel and finely grind coarse cereals to be processed into powder by 6 times, wherein the highest peeling and grinding is 25% of the scraped surface layer, and providing whole embryo milk particles for subsequent powder preparation;

step S3, color selection: selecting effective combinations by three color sorting steps, and cleaning and sorting the buckwheat seeds, the wild wheat seeds and the weed seeds with large differences for the first time; the grains of coarse cereals, dominant straws, worm erosion, disease spots, mildewed grains and the like after peeling are cleaned by the second color selection; the three color selections adopt a high-precision infrared technology to remove the recessive impurities of grains of coarse cereals, such as sand stones with little color difference, imperfect grains and other impurities;

Step S4, grinding: carrying out whole grain coarse crushing on the coarse cereals subjected to color selection in the step S3, crushing to 30-40 meshes, then carrying out ultra-fine crushing, and crushing to 80-120 meshes to obtain coarse cereal fine powder;

step S5, mixing: pouring the refined coarse cereal powder, the additive and the flour which are prepared in the step S4 into a high-speed stirring mixer, firstly stirring at a low speed of 55-65 rpm for 3-6 minutes at a temperature of 20-40 ℃, and then quickly stirring at a high speed of 120-150 rpm for 2-5 minutes to fully and uniformly mix all the components of the ingredients to obtain mixed powder;

step S6, drying: based on the requirement of special food processing of high-end customers and product disposal in the special seasons of mould and rain, the mixed powder prepared in the step S5 is dried for 1-3 hours by adopting a heater heating and hot airflow dilute phase conveying and drying process;

Step S7, disinsection: introducing latest insect killing process and equipment of foreign Bluey company, and killing insect eggs of the coarse cereal basic powder dried in the step S6 by using a high-speed insect killing machine with 3000-4000 turns per minute;

Step S8, packaging: and (5) carrying out vacuum packaging on the coarse cereal base powder subjected to the insecticidal treatment in the step S7, and carrying out 6-8kGy radiation sterilization for 10-15 minutes to obtain a finished product.

2. The method for making a coarse cereal ready-mixed flour according to claim 1, wherein the coarse cereals are at least one of barley, buckwheat, sorghum, oat, coix seed, corn and millet.

3. The method for making the coarse cereal premixed flour according to claim 1, wherein the coarse cereals comprise the following components in parts by weight: 20-40 parts of barley, 25-35 parts of buckwheat, 35-45 parts of sorghum, 10-30 parts of oat, 15-25 parts of coix seed, 10-20 parts of millet and 5-10 parts of corn.

4. The method for making the minor cereal premixed flour as claimed in claim 1, wherein the mass ratio of the minor cereal fine flour, the additive and the flour in the step S5 is (30-55): (5-8): (60-90).

5. The method for making the coarse cereal premixed flour according to claim 1, wherein the additive is prepared from the following raw materials in parts by weight: 5-10 parts of plant polysaccharide, 2-5 parts of salt, 0.3-0.5 part of edible baking soda, 0.4-1 part of sodium glutamate, 0.2-0.4 part of acidity regulator, 0.1-0.3 part of leek powder, 0.1-0.4 part of chili powder, 0.05-0.15 part of ginger powder, 0.005-0.015 part of maltose alpha-amylase, 1-3 parts of sweetener, 0.01-0.05 part of allicin and 0.1-0.3 part of chitosan.

6. the method for making a minor cereal premixed flour as claimed in claim 5, wherein the acidity regulator is at least one of citric acid, sodium citrate and potassium citrate.

7. The method for making coarse cereal premixed flour according to claim 5, wherein the plant polysaccharide is at least one of rehmannia root polysaccharide, wolfberry polysaccharide, spirulina polysaccharide, eucommia polysaccharide and glossy privet fruit polysaccharide.

8. the method for making coarse cereal ready-mixed flour according to claim 5, wherein the sweetener is at least one of stevioside and sucrose.

Technical Field

The invention relates to the technical field of premixed flour, in particular to a method for preparing coarse cereal premixed flour.

background

in recent years, along with the development of economy and social progress, people are increasingly conscious of improving quality of life and health, people are aware that people have no good taste as compared with other people, because of refined eating habits, people are easy to have insufficient intake of dietary fibers, vitamins, minerals and bioactive substances of human bodies, and intake of amino acid composition is unbalanced, so that various coarse cereals deeply love people, and people enjoy coarse cereals in various ways, such as coarse cereal porridge, coarse cereal fine dried noodles, coarse cereal bread and the like. Among them, the minor cereal bread is more and more popular among people.

The coarse cereals generally refer to all food crops which can be eaten by people except large food crops such as wheat, rice and the like, and contain nutrient substances such as protein and carbohydrate which are required by normal physiological activities of human bodies, and nutrient elements which can regulate functions of the human bodies, such as dietary fibers, vitamins, mineral substances (particularly trace elements such as iron and zinc) and antioxidant substances. In recent years, the research of the mixed application of various coarse cereals in the development of novel coarse cereal bread becomes a hotspot

The method is characterized in that the coarse cereal bread is produced by self-preparation in commercial production or home production, namely, the coarse cereal bread is produced by self-preparation of various coarse cereals, flour and other raw materials through the processes of raw material treatment, raw material blending, flour mixing, fermentation, cutting into pieces, proofing, baking and the like. The mode of making the coarse cereal bread by self-batching in the prior art has the defects of time consumption, complexity and low production or making efficiency, and is very inconvenient for commercially producing the coarse cereal bread or making the coarse cereal bread at home. The premixed powder is prepared by selecting different kinds and characteristics of powdery raw materials and different formulas, adding different other auxiliary components, and fully and completely mixing by advanced physical, chemical, biological and other technologies. The premixed flour has the characteristics of convenience, nutrition and functionalization, can provide a fool food making step, saves labor, labor and cost, reduces the specialty, the technicality and the failure rate of finished product making, improves the production efficiency and the yield while ensuring the quality, and is convenient to use and store after being opened. Therefore, the preparation of the coarse cereal premixed flour is very necessary.

The bread coarse cereal premixed flour in the market at present contains various additives to prolong the shelf life, eggs, water, grease, yeast and the like are required to be added when the bread coarse cereal premixed flour is used, certain inconvenience is brought to use, the coarse cereal premixed flour also has the technical problems of complex preparation process, high preparation cost and unbalanced nutrition, and the bread baked by the bread coarse cereal premixed flour has taste. Shelf life, etc.

Therefore, a more effective method for preparing the coarse cereal premixed flour is found, and the prepared coarse cereal premixed flour which is good in taste, balanced and healthy in nutrition and convenient to use has very important significance.

disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a preparation method of coarse cereal premixed flour, which is simple and feasible, low in preparation cost, wide in raw material source, rich and balanced in nutrition, good in taste, balanced and healthy in nutrition, convenient to use, small in additive using amount, good in effect, long in shelf life, and high in economic value, social value and nutritional value.

in order to achieve the purpose, the invention adopts the technical scheme that:

The preparation method of the coarse cereal premixed flour is characterized by comprising the following steps:

Step S1, cleaning foreign matters: removing buckwheat seeds, wild wheat, weed seeds and other foreign materials with large differences in the coarse cereals;

Step S2, peeling: adopting a peeling machine to peel and finely grind coarse cereals to be processed into powder by 6 times, wherein the highest peeling and grinding is 25% of the scraped surface layer, and providing whole embryo milk particles for subsequent powder preparation;

step S3, color selection: selecting effective combinations by three color sorting steps, and cleaning and sorting the buckwheat seeds, the wild wheat seeds and the weed seeds with large differences for the first time; the grains of coarse cereals, dominant straws, worm erosion, disease spots, mildewed grains and the like after peeling are cleaned by the second color selection; the three color selections adopt a high-precision infrared technology to remove the recessive impurities of grains of coarse cereals, such as sand stones with little color difference, imperfect grains and other impurities;

Step S4, grinding: carrying out whole grain coarse crushing on the coarse cereals subjected to color selection in the step S3, crushing to 30-60 meshes, then carrying out ultra-fine crushing to obtain coarse cereal fine powder with the fineness of 100-120 meshes;

step S5, mixing: pouring the refined coarse cereal powder, the additive and the flour which are prepared in the step S4 into a high-speed stirring mixer, firstly stirring at a low speed of 55-65 rpm for 3-6 minutes at a temperature of 20-40 ℃, and then quickly stirring at a high speed of 120-150 rpm for 2-5 minutes to fully and uniformly mix all the components of the ingredients to obtain mixed powder;

Step S6, drying: based on the requirement of special food processing of high-end customers and product disposal in the special seasons of mould and rain, the mixed powder prepared in the step S5 is dried for 1-3 hours by adopting a heater heating and hot airflow dilute phase conveying and drying process;

Step S7, disinsection: introducing latest insect killing process and equipment of foreign Bluey company, and killing insect eggs of the coarse cereal basic powder dried in the step S6 by using a high-speed insect killing machine with 3000-4000 turns per minute;

step S8, packaging: and (5) carrying out vacuum packaging on the coarse cereal base powder subjected to the insecticidal treatment in the step S7, and carrying out 6-8kGy radiation sterilization for 10-15 minutes to obtain a finished product.

Further, the coarse cereals are at least one of barley, buckwheat, sorghum, oat, coix seed, corn and millet.

Further, the coarse cereals comprise the following components in parts by weight: 20-40 parts of barley, 25-35 parts of buckwheat, 35-45 parts of sorghum, 10-30 parts of oat, 15-25 parts of coix seed, 10-20 parts of millet and 5-10 parts of corn.

further, in the step S5, the mass ratio of the minor cereal fine powder, the additive and the flour is (30-55): (5-8): (60-90).

further, the additive is prepared from the following raw materials in parts by weight: 5-10 parts of plant polysaccharide, 2-5 parts of salt, 0.3-0.5 part of edible baking soda, 0.4-1 part of sodium glutamate, 0.2-0.4 part of acidity regulator, 0.1-0.3 part of leek powder, 0.1-0.4 part of chili powder, 0.05-0.15 part of ginger powder, 0.005-0.015 part of maltose alpha-amylase, 1-3 parts of sweetener, 0.01-0.05 part of allicin and 0.1-0.3 part of chitosan.

Further, the acidity regulator is at least one of citric acid, sodium citrate and potassium citrate.

further, the plant polysaccharide is at least one of rehmannia root polysaccharide, wolfberry polysaccharide, spirulina polysaccharide, eucommia polysaccharide and glossy privet fruit polysaccharide.

Further, the sweetener is at least one of stevioside and sucrose.

The invention also aims to provide the coarse cereal premixed flour prepared by the preparation method of the coarse cereal premixed flour.

Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: the preparation method of the coarse cereal premixed flour provided by the invention is simple and easy to implement, the preparation cost is low, the raw material source is wide, the nutrition is rich and balanced, the prepared coarse cereal premixed flour is good in taste, balanced and healthy in nutrition, convenient to use, small in additive using amount, good in effect, long in shelf life, and high in economic value, social value and nutritional value.

Detailed Description

The invention relates to a method for preparing coarse cereal premixed flour, which is characterized by comprising the following steps of:

step S1, cleaning foreign matters: removing buckwheat seeds, wild wheat, weed seeds and other foreign materials with large differences in the coarse cereals;

step S2, peeling: adopting a peeling machine to peel and finely grind coarse cereals to be processed into powder by 6 times, wherein the highest peeling and grinding is 25% of the scraped surface layer, and providing whole embryo milk particles for subsequent powder preparation;

step S3, color selection: selecting effective combinations by three color sorting steps, and cleaning and sorting the buckwheat seeds, the wild wheat seeds and the weed seeds with large differences for the first time; the grains of coarse cereals, dominant straws, worm erosion, disease spots, mildewed grains and the like after peeling are cleaned by the second color selection; the three color selections adopt a high-precision infrared technology to remove the recessive impurities of grains of coarse cereals, such as sand stones with little color difference, imperfect grains and other impurities;

step S4, grinding: carrying out whole grain coarse crushing on the coarse cereals subjected to color selection in the step S3, crushing to 30-40 meshes, then carrying out ultra-fine crushing to obtain coarse cereal fine powder with the fineness of 100-120 meshes;

step S5, mixing: pouring the refined coarse cereal powder, the additive and the flour which are prepared in the step S4 into a high-speed stirring mixer, firstly stirring at a low speed of 55-65 rpm for 3-6 minutes at a temperature of 20-40 ℃, and then quickly stirring at a high speed of 120-150 rpm for 2-5 minutes to fully and uniformly mix all the components of the ingredients to obtain mixed powder;

Step S6, drying: based on the requirement of special food processing of high-end customers and product disposal in the special seasons of mould and rain, the mixed powder prepared in the step S5 is dried for 1-3 hours by adopting a heater heating and hot airflow dilute phase conveying and drying process;

Step S7, disinsection: introducing latest insect killing process and equipment of foreign Bluey company, and killing insect eggs of the coarse cereal basic powder dried in the step S6 by using a high-speed insect killing machine with 3000-4000 turns per minute;

Step S8, packaging: and (5) carrying out vacuum packaging on the coarse cereal base powder subjected to the insecticidal treatment in the step S7, and carrying out 6-8kGy radiation sterilization for 10-15 minutes to obtain a finished product.

Further, the coarse cereals are at least one of barley, buckwheat, sorghum, oat, coix seeds, corn and millet; the coarse cereals comprise the following components in parts by weight: 20-40 parts of barley, 25-35 parts of buckwheat, 35-45 parts of sorghum, 10-30 parts of oat, 15-25 parts of coix seed, 10-20 parts of millet and 5-10 parts of corn.

Further, in the step S5, the mass ratio of the minor cereal fine powder to the additive to the flour is (30-55) to (5-8) to (60-90); the additive is prepared from the following raw materials in parts by weight: 5-10 parts of plant polysaccharide, 2-5 parts of salt, 0.3-0.5 part of edible baking soda, 0.4-1 part of sodium glutamate, 0.2-0.4 part of acidity regulator, 0.1-0.3 part of leek powder, 0.1-0.4 part of chili powder, 0.05-0.15 part of ginger powder, 0.005-0.015 part of maltose alpha-amylase, 1-3 parts of sweetener, 0.01-0.05 part of allicin and 0.1-0.3 part of chitosan; the acidity regulator is at least one of citric acid, sodium citrate and potassium citrate; the plant polysaccharide is at least one of rehmannia root polysaccharide, wolfberry polysaccharide, spirulina polysaccharide, eucommia polysaccharide and glossy privet fruit polysaccharide; the sweetener is at least one of stevioside and sucrose.

The invention also aims to provide the coarse cereal premixed flour prepared by the preparation method of the coarse cereal premixed flour. The preparation method of the coarse cereal premixed flour provided by the invention is simple and easy to implement, the preparation cost is low, the raw material source is wide, the nutrition is rich and balanced, the prepared coarse cereal premixed flour is good in taste, balanced and healthy in nutrition, convenient to use, small in additive using amount, good in effect, long in shelf life, and high in economic value, social value and nutritional value.

the invention will be further described with reference to specific examples, but the scope of the invention is not limited thereto.

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