Equipment for integrally and efficiently extracting functional substances of fruits and vegetables and application

文档序号:1777957 发布日期:2019-12-06 浏览:29次 中文

阅读说明:本技术 一种一体化高效提取果蔬功能物质的装备和应用 (Equipment for integrally and efficiently extracting functional substances of fruits and vegetables and application ) 是由 李昌宝 辛明 孙健 李丽 孙宇 李杰民 盛金凤 何雪梅 郑凤锦 于 2019-09-23 设计创作,主要内容包括:本发明公开了一种一体化高效提取果蔬功能物质的装备和应用,包括筒体,所述筒体上端连接设置有上盖,所述上盖上安装设置有通过电机驱动的粉碎机构,所述筒体内壁设置有超声波发生器,所述筒体侧壁还垂直嵌入设置有滑动槽,所述滑动槽内滑动配合设置有提取管道,所述提取管道上端滑动贯穿筒体上端且通过软管连接设置有负压泵,所述滑动槽侧方的筒体中还镶嵌设置有玻璃板面。本发明装备整体结构简单,可以提高加工效率,节省设备成本和可能存在的物料转移浪费;对于果蔬物料的粉碎加工效率高,从而提高了原料的利用率,节省了生产成本;生产提取的果蔬提取物应用于食品中,能够使食品的营养和口味更佳丰富,提高食品的品质。(The invention discloses equipment and application for integrally and efficiently extracting functional substances of fruits and vegetables, and the equipment comprises a barrel, wherein an upper cover is connected to the upper end of the barrel, a crushing mechanism driven by a motor is installed on the upper cover, an ultrasonic generator is arranged on the inner wall of the barrel, a sliding groove is vertically embedded in the side wall of the barrel, an extraction pipeline is arranged in the sliding groove in a sliding fit manner, the upper end of the extraction pipeline penetrates through the upper end of the barrel in a sliding manner and is connected with a negative pressure pump through a hose, and a glass plate surface is embedded in the barrel on the side of the sliding groove. The device has a simple integral structure, can improve the processing efficiency, and saves the equipment cost and possible material transfer waste; the fruit and vegetable material crushing and processing efficiency is high, so that the utilization rate of raw materials is improved, and the production cost is saved; the extracted fruit and vegetable extract is applied to food, so that the nutrition and the taste of the food are richer, and the quality of the food is improved.)

1. The utility model provides an equipment of fruit vegetables functional material is drawed to integration high efficiency, includes barrel (1), barrel (1) upper end is connected and is provided with upper cover (2), the installation is provided with through motor (12) driven rubbing crusher on upper cover (2), barrel (1) inner wall is provided with supersonic generator (6), a serial communication port, barrel (1) lateral wall still imbeds perpendicularly and is provided with sliding tray (13), sliding tray (13) interior sliding fit is provided with and draws pipeline (14), it slides and runs through barrel (1) upper end and is provided with negative pressure pump (16) through hose (15) connection to draw pipeline (14) upper end, still inlay in barrel (1) of sliding tray (13) side and be provided with the glass face.

2. The equipment for integrally and efficiently extracting functional substances of fruits and vegetables according to claim 1, wherein the extraction pipeline (14) is slidably arranged in the sliding groove (13), and the lower end of the extraction pipeline is bent to face the inside of the cylinder (1).

3. The equipment of fruit vegetables function material is drawed to integration high efficiency according to claim 1, characterized in that, rubbing crusher constructs including rotating tube (5) that the rotation set up in upper cover (2) and fixed connection in proper order at the peripheral crushing pole (52) of rotating tube (5), blade (53) and stirring leaf (54), rotating tube (5) are the open lower extreme confined tubular structure in upper end, rotating tube (5) lower part lateral wall still runs through and is provided with through-hole (51), link to each other through belt drive mode between rotating tube (5) upper end periphery and motor (12), rotating tube (5) upper end still is provided with through rotary joint (8) intercommunication and annotates hopper (9).

4. The integrated equipment for efficiently extracting functional substances of fruits and vegetables according to claim 3, wherein a plate cover (10) is movably attached to the upper end of the material injection hopper (9), a rubber gasket attached to an opening at the upper end of the material injection hopper (9) is inlaid on the lower surface of the plate cover (10), the plate cover (10) is rotatably connected to a support plate (11), and the support plate (11) is vertically fixed to the upper end of the upper cover (2).

5. The equipment for integrally and efficiently extracting functional substances of fruits and vegetables according to claim 3, wherein the crushing rod (52) is a plurality of groups of stainless steel rods, the edge of the crushing rod (52) is in sliding fit with the inner wall of the barrel (1), a plurality of groups of blades (53) are fixedly arranged on the surface of the rotating tube (5) below the crushing rod (52), the plurality of groups of blades (53) surround the rotating tube (5), the plurality of groups of blades (53) are arranged in parallel along the vertical direction of the rotating tube (5), a plurality of groups of stirring blades (54) are welded on the periphery of the rotating tube (5) below the blades (53), the stirring blades (54) are wheel-shaped blades, and the lower part of the stirring blades (54) is movably fitted with the bottom of the barrel (1).

6. The integrated equipment for efficiently extracting functional substances of fruits and vegetables according to claim 3, wherein the upper end of the upper cover (2) is further provided with a feeding pipe (3) in a penetrating connection manner, a material guide plate (4) is correspondingly arranged below the feeding pipe (3), the material guide plate (4) is of a funnel-shaped structure, and the middle part of the material guide plate (4) is split and wound around the periphery of the rotating pipe (5).

7. A fruit and vegetable extract is characterized by being prepared by extraction through equipment for extracting fruit and vegetable functional substances according to any one of claims 1-6.

8. Use of the fruit and vegetable extract of claim 7 in food products.

Technical Field

The invention relates to the technical field of fruit and vegetable extraction, in particular to equipment for integrally and efficiently extracting functional substances of fruits and vegetables and application.

Background

The fruit and vegetable products are concentrated due to strong seasonality and regionality of the production, and the harvesting and marketing periods are short, so that obvious busy seasons and slack seasons are formed. If a large amount of juicy and nutrient-rich fruits and vegetables are not sold, stored and processed quickly, the fruits and vegetables are overstocked, dried and condensed, even go bad and rot, and cause economic loss. Meanwhile, some defective products and processing byproducts in the production are not fully utilized, and the commodity rate is also reduced. The fruit and vegetable extract is a new plant extract product which is gradually separated from plant extract in recent years and is mainly distinguished according to different extraction raw materials.

Disclosure of Invention

The invention aims to provide equipment for integrally and efficiently extracting functional substances of fruits and vegetables and application thereof, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

Equipment of fruit vegetables function material is drawed to integration high efficiency, comprises a cylindrical shel, the barrel upper end is connected and is provided with the upper cover, the installation is provided with rubbing crusher through motor drive on covering, the barrel inner wall is provided with supersonic generator, the barrel lateral wall still imbeds perpendicularly and is provided with the sliding tray, sliding tray sliding fit is provided with and draws the pipeline, it runs through the barrel upper end and is provided with the negative pressure pump through the hose connection to draw pipeline upper end slip, it is provided with the glass face still to inlay in the barrel of sliding tray side.

Furthermore, the extraction pipeline is arranged in the sliding groove in a sliding mode, and the lower end of the extraction pipeline bends towards the interior of the cylinder.

Further, rubbing crusher constructs including rotating the rotating-tube that sets up in the upper cover and fixed connection in proper order at the peripheral crushing pole of rotating-tube, blade and stirring leaf, the rotating-tube is the open lower extreme confined tubular structure in upper end, rotating-tube lower part lateral wall still runs through and is provided with the through-hole, link to each other through belt transmission mode between the peripheral and the motor of rotating-tube upper end, the rotating-tube upper end still is provided with the notes hopper through the rotary joint intercommunication.

Furthermore, the upper end of the injection hopper is movably attached to a plate cover, a rubber gasket attached to an opening in the upper end of the injection hopper is inlaid on the lower surface of the plate cover, the plate cover is rotatably connected to the support plate, and the support plate is vertically fixed to the upper end of the upper cover.

Further, the crushing rod is multiunit stainless steel pole material, crushing rod edge and barrel inner wall slip laminating, the rotating tube fixed surface of crushing rod below is provided with the multiunit blade, the blade encircles the rotating tube and is equipped with the multiunit, and the blade still is equipped with the multiunit along the vertical direction parallel of rotating tube, the peripheral welding of rotating tube of blade below is provided with multiunit stirring leaf, the stirring leaf is the wheel-shaped blade, stirring leaf below and barrel bottom activity laminating.

Furthermore, the upper end of the upper cover is also provided with a feed pipe in a penetrating connection mode, a guide plate is correspondingly arranged below the feed pipe, the guide plate is of a funnel-shaped structure, and the middle of the guide plate is split and wound on the periphery of the rotating pipe.

Compared with the prior art, the invention has the beneficial effects that: the equipment in the application has a simple integral structure, and can integrally complete the preparation of the fruit and vegetable extract through the integral design and matching, so that the processing efficiency can be improved, the equipment cost is saved, and the possible material transfer waste is avoided; the fruit and vegetable material crushing and processing efficiency is high, so that the utilization rate of raw materials is improved, and the production cost is saved; the extracted fruit and vegetable extract is applied to food, so that the nutrition and the taste of the food are richer, and the quality of the food is improved.

Drawings

FIG. 1 is a schematic structural diagram of an integrated device for efficiently extracting functional substances of fruits and vegetables.

In the figure: 1-barrel body, 2-upper cover, 3-feeding pipe, 4-guide plate, 5-rotating pipe, 51-through hole, 52-crushing rod, 53-blade, 54-stirring blade, 6-ultrasonic generator, 7-discharging pipe, 8-rotary joint, 9-filling hopper, 10-plate cover, 11-support plate, 12-motor, 13-sliding groove, 14-extracting pipe, 15-hose and 16-negative pressure pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, in the embodiment of the present invention, an integrated device for efficiently extracting functional substances from fruits and vegetables includes a cylinder 1, an upper cover 2 is connected to the upper end of the cylinder 1 in a riveting manner, a crushing mechanism driven by a motor 12 is installed on the upper cover 2, an ultrasonic generator 6 is embedded at the lower part of the inner wall of the cylinder 1, the ultrasonic generator 6 is a commonly used ultrasonic generation structure for breaking walls, and belongs to a conventional structure in the extraction and processing of fruits and vegetables; the utility model discloses a barrel 1 side wall still perpendicular embedding is provided with sliding tray 13, sliding tray 13 sliding fit is provided with draws pipeline 14, draw pipeline 14 and slide and set up in sliding tray 13, and the lower extreme is buckled towards in the barrel 1, draw pipeline 14 upper end slip to run through barrel 1 upper end and be provided with negative pressure pump 16 through hose 15 connection, after stewing like this, the supernatant can draw pipeline 14 just to the supernatant part through sliding to start negative pressure pump 16 and draw, still inlay in the barrel 1 of sliding tray 13 side and be provided with the glass face, can observe the position of supernatant like this through the glass face, the accurate slip of being convenient for draws pipeline 14 and draws, and the drawing of supernatant is convenient more high-efficient.

The smashing mechanism comprises a rotating pipe 5 which is rotatably arranged in an upper cover 2, and a smashing rod 52, a blade 53 and a stirring blade 54 which are sequentially and fixedly connected to the periphery of the rotating pipe 5, wherein the rotating pipe 5 is of a tubular structure with an open upper end and a closed lower end, a through hole 51 is further formed in the side wall of the lower part of the rotating pipe 5 in a penetrating manner, the periphery of the upper end of the rotating pipe 5 is connected with a motor 12 in a belt transmission manner, and the upper end of the rotating pipe 5 is further communicated with a material injection hopper 9 through a rotary joint 8, so that an extracting solution, warm water and the like can be injected into the rotating pipe 5 through the material injection hopper 9 in the extraction process, and the fruits; the utility model discloses a processing method, including annotating the rotating tube 5, annotate 9 upper ends of hopper, still activity laminating of annotating 9 upper ends of hopper is provided with plate cover 10, plate cover 10 lower surface inlays and has the rubber packing ring with annotating 9 upper end openings laminating of hopper, plate cover 10 rotates through articulated mode and connects on extension board 11, extension board 11 vertical fixation is in 2 upper ends of upper cover, and such design is convenient for guarantee in the processing plate cover 10 through rubber packing ring and annotate the pressfitting of hopper 9, avoids annotating hopper 9 and rock along with the rotation of rotating tube 5, improves the security of equipping, also can avoid debris to fall into in the rotating tube 5 through annotating hopper 9.

The crushing rod 52 is made of a plurality of groups of stainless steel rod materials, the edge of the crushing rod 52 is in sliding fit with the inner wall of the barrel 1, and fruits and vegetables are knocked and crushed by the crushing rod 52 driven to rotate by the rotating pipe 5 after falling, so that the subsequent processing is facilitated; the utility model discloses a fruit and vegetable crushing device, including crushing pole 52, rotating tube 5, blade 53, stirring leaf 54 is the wheel-shaped blade, stirring leaf 54 below and barrel 1 bottom activity laminating, the fruit and vegetable can be stirred when the bottom can be rotated by stirring leaf 54, and stirring leaf 54 can also cooperate and further smash fruit and vegetable, and such cooperation can high efficiency smash fruit and vegetable, improves machining efficiency.

The fruit and vegetable cleaning machine is characterized in that a feeding pipe 3 is further arranged at the upper end of the upper cover 2 in a penetrating connection mode, cleaned fruits and vegetables are thrown into the barrel body 1 through the feeding pipe 3, a material guide plate 4 is correspondingly arranged below the feeding pipe 3, the material guide plate 4 is of a funnel-shaped structure, and the middle of the material guide plate 4 is split and wound on the periphery of the rotating pipe 5. Thus being convenient for falling in a centralized way and being beneficial to processing.

The fruit and vegetable residue after the supernatant is extracted can be discharged through the discharge pipe 7. the discharge pipe 7 is arranged on the discharge pipe 7 in a penetrating manner at the bottom of the side wall of the barrel body 1.

The extracted supernatant can be concentrated to form fruit and vegetable extract, and can be used in food production together with other food materials.

The working principle of the embodiment of the invention is as follows: fruits and vegetables are put into the barrel body 1 through the feeding pipe 3, the rotating pipe 5 is driven to rotate by the starting motor 12, the fruits and vegetables can be sufficiently crushed by the crushing rod 52, the blade 53 and the stirring blade 54 in multiple modes through concentration of the guide plate 4, at the moment, the extracting agent is injected through the injection hopper 9, the extracting agent is discharged from the through hole 51 after passing through the rotating pipe 5 and is sufficiently fused with crushed fruits and vegetables in stirring, at the moment, after standing and soaking, the ultrasonic generator 6 is started to carry out wall breaking treatment on the crushed fused vegetables and fruits, meanwhile, warm water is injected into the rotating pipe 5 through the injection hopper 9, the warm water can be rapidly mixed with the crushed fused vegetables and fruits and vegetables in stirring after entering through the through hole 51 and continuously rotates, the stirring blade 54 can drive the mixture to carry out centrifugal rotation, so that supernatant can be separated from residues, at the moment, the extraction pipeline 14 is observed and moved through the glass plate surface, the, the residue can be discharged through discharging pipe 7, becomes fruit vegetables extract after the supernatant fluid of extraction like this concentrates, and the integration of being convenient for of such design carries out the fruit vegetables and draws, and is more convenient high-efficient for prior art, and the extract is more convenient.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

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