阅读说明：本技术 一种鸭蛋蛋壳破损检测分拣装置及其方法 (Duck egg shell breakage detection sorting device and method thereof ) 是由 周伟伟 于 2019-09-26 设计创作，主要内容包括：本发明公开了一种鸭蛋蛋壳破损检测分拣装置,包括架体,所述架体内部的一侧嵌入有电机,所述电机的输出端固定有转动轴,所述架体间固定有椭圆柱。本发明所述的一种鸭蛋蛋壳破损检测分拣装置及其方法,利用毛毡布与鸭蛋间的接触摩擦,使得鸭蛋进行转动,从而便于对鸭蛋进行全方位的检查,提高了检测的准确性,利用操作界面控制两侧均设置有的两组液压缸,对不同重量范围内的鸭蛋推送至相应重量区间的第二盛放箱内,做到分拣之后鸭蛋重量的均匀性,提高了销售时,鸭蛋的品质,从而提高一定的经济效益,导管导出鸭蛋时,鸭蛋的重量对缓冲弹簧造成挤压,从而滑向一侧,便于鸭蛋的铺设,能够有效的避免鸭蛋间的相互碰撞,保证鸭蛋的完整性。(the invention discloses a duck egg shell breakage detecting and sorting device which comprises a frame body, wherein a motor is embedded into one side inside the frame body, a rotating shaft is fixed at the output end of the motor, and elliptic cylinders are fixed among the frame body. According to the duck egg shell damage detection sorting device and method, contact friction between felt cloth and duck eggs is utilized, so that the duck eggs rotate, omnibearing detection on the duck eggs is facilitated, detection accuracy is improved, two groups of hydraulic cylinders arranged on two sides are controlled through an operation interface, the duck eggs in different weight ranges are pushed into the second containing boxes in corresponding weight ranges, uniformity of the weight of the sorted duck eggs is achieved, the quality of the duck eggs during sale is improved, certain economic benefits are improved, when the duck eggs are guided out through the guide pipes, the weight of the duck eggs extrudes the buffer springs, the duck eggs slide to one side, laying of the duck eggs is facilitated, mutual collision among the duck eggs can be effectively avoided, and integrity of the duck eggs is guaranteed.)

1. The utility model provides a damaged sorting device that detects of duck egg eggshell, includes the support body, be provided with transport structure between the support body, transport structure between the support body includes the conveyer belt, the support body loops through first detection zone and second detection zone, its characterized in that: even a plurality of standing grooves have been seted up on the conveyer belt, the standing groove is used for placing and treats the detection duck egg, a plurality of recesses have been seted up on the conveyer belt, and is a plurality of the recess sets up at the both ends of a plurality of standing grooves, and both link up, and the recess is convenient for to the propelling movement of duck egg, the inside one side embedding of support body has the motor, the output of motor is fixed with the axis of rotation, the side parcel of axis of rotation has felt cloth, utilizes the friction between felt cloth and duck egg for the upset is accomplished to the duck egg, be fixed with the elliptical column between the support body, the embedding has weighing sensor directly over the elliptical column, utilizes the elliptical column to make duck egg in the in-process of carrying, slowly climbs the slope, weighs the duck egg through weighing sensor.

2. The duck egg shell breakage detecting and sorting device as claimed in claim 1, wherein: the inside top of first detection zone is fixed with the backup pad, the below of backup pad side is fixed with the camera, the top of backup pad side is fixed with servo motor, servo motor's output top is fixed with link mechanism, utilizes link mechanism's output and duck egg contact to form and strikes, can effectual control strike the dynamics, the front of first detection zone has embedded operation interface and observation window respectively, the inside side of first detection zone is fixed with electric putter, the front of first detection zone is fixed with first limited frame, place the first case that holds in the first limited frame, the through-hole output that the support body side was seted up is located first the case of holding directly over.

3. the duck egg shell breakage detecting and sorting device as claimed in claim 1, wherein: the inside both sides in second detection zone all are fixed with two sets of pneumatic cylinders, the one end of pneumatic cylinder is fixed with the push pedal, the side of push pedal bonds there is the rubber slab, two sets of through-holes have all been seted up to the both sides of support body, the both sides in second detection zone all are fixed with the frame is injectd to the second, the second is injectd the inside of frame and has been placed the second and hold the case.

4. The duck egg shell breakage detecting and sorting device as claimed in claim 3, wherein: the top that the second held incasement portion lateral wall is fixed with the pipe, the lateral wall of pipe is fixed with the coarse cotton cloth, and the friction between coarse cotton cloth and duck's egg reduces the speed of duck's egg landing, plays the guard action to duck's egg, the roof has been placed to the inside that the second held the case, the jack has been seted up to the bottom that the case was held to the second, the bottom plate has been placed to the bottom that the case was held to the second, the last fixed surface of bottom plate has a plurality of buffer spring, buffer spring passes through jack and roof contact, the case is held to the second is the same with first case structure that holds.

5. The duck egg shell breakage detecting and sorting device as claimed in claim 1, wherein: the operation interface is respectively and electrically connected with the camera, the servo motor, the illuminating lamp, the hydraulic cylinder, the electric push rod, the motor and the weighing sensor, so that corresponding operation and observation are facilitated.

6. The duck egg shell breakage detecting and sorting device as claimed in claim 2, wherein: and a sound collector is arranged at the port of the connecting rod mechanism and electrically connected with the operation interface, the sound collector transmits a sound wave signal generated during knocking to the operation interface, and the operation interface processes and judges whether cracks are generated or not according to the sound wave signal.

7. The duck egg shell breakage detecting and sorting device as claimed in claim 1, wherein: motor and elliptical column set up respectively in first detection zone and second detection zone to accomplish the judgement whether damaged and carry out the letter sorting between different quality ranges in the second detection zone at first detection zone.

8. The duck egg shell breakage detecting and sorting device as claimed in claim 4, wherein: the top end of the guide pipe is in contact with the bottom end of the through hole formed in the side face of the frame body, and the guide pipe is in seamless connection with the through hole formed in the side face of the frame body, so that smooth sliding of duck eggs is facilitated.

9. The use method of the duck egg shell breakage detecting and sorting device as claimed in claims 1-8, wherein: the method comprises the following specific steps:

A: the conveying belt is provided with a placing groove and grooves, the placing groove is located in the center of the conveying belt, the grooves are located at two ends of the placing groove, duck eggs are placed by using the placing groove, and in the sorting process of the duck eggs, the duck eggs are prevented from rolling randomly by using the grooves;

b: fixing a motor on one side face of a frame body, fixing a rotating shaft at the top end of the output end of the motor, arranging felt cloth on the side face of the rotating shaft, positioning the rotating shaft under a connecting rod mechanism, stopping operation when duck eggs are conveyed to the position below the connecting rod mechanism under the action of a conveying belt, starting a servo motor through an operation interface, driving the connecting rod mechanism to operate by utilizing the rotation of the output end of the servo motor to complete knocking on the duck eggs, starting the motor by utilizing the operation interface while completing one-time knocking, driving the duck eggs to rotate by utilizing the contact friction between the felt cloth and the duck eggs, and then completing multiple times of knocking, controlling an electric push rod by the operation interface, and pushing the duck eggs with problems into a first containing box;

C: with the elliptical column setting between the support body, and the elliptical column is located the second detection zone, the motion horizontal plane of the upper end of elliptical column a little more than the conveyer belt, when detecting qualified duck egg and transporting to the second detection zone time, through on the elliptical column, and the embedding of the upper end center department of elliptical column has weighing sensor, the weight that can effectual measurement duck egg, and the inside both sides of second detection zone respectively are provided with two sets of pneumatic cylinders, utilize the pneumatic cylinder to hold the incasement with duck egg propelling movement to corresponding second.

Technical Field

The invention relates to the technical field of egg shell quality detection, in particular to a duck egg shell breakage detection sorting device and method.

background

The egg food is used as a main food for daily life of people, and the quality of the interior of the egg food directly affects the eating quality and even the body health of each eater. China is a world with large egg production and consumption. The annual output of Chinese eggs is more than 2700 ten thousand tons, and according to statistics, eggs with defective eggshell structures (such as steel shell eggs, sand shell eggs and cracked eggs) account for more than 6 percent of the total production amount of China. When the quality of the eggshell of the poultry egg is problematic, a plurality of problems are brought to the storage, transportation and processing of the poultry egg. For example, when a poultry egg has cracks, harmful substances such as microorganisms and the like easily invade the internal matrix of the egg from the cracks, so that the shelf life of the poultry egg is reduced; (ii) a In addition, the crack eggs and the eggshell eggs have poor structural rigidity and are easy to break in the transportation process; in addition, the cracked eggs, the eggshells and the steel shell eggs can not be processed into egg products, so that economic loss is caused to producers, and hidden troubles are also caused to the dietary health of consumers. Therefore, the detection of eggshells with quality problems is essential during the transportation, processing and sale of poultry eggs.

Traditional eggshell detects all to be manual operation, it is experienced to need the operator, however, working strength is high, detection efficiency is low, unsuitable long-term work, current device is at the in-process that uses, can not carry out the omnidirectional damaged inspection to duck's egg, lead to still have the eggshell of partial damage to go out, and at duck's egg's letter sorting in-process, only can sort to damage, the duck's egg quality that leads to sorting out complete eggshell differs, the level is uneven, sell after causing the influence, and sort into the in-process of case to duck's egg, the collision each other between duck's egg, cause the damage easily, current use process of giving people has brought certain influence, for this reason, we provide a duck's egg damage and detect letter sorting device and its method.

disclosure of Invention

the invention mainly aims to provide a duck egg shell breakage detecting and sorting device and a duck egg shell breakage detecting and sorting method, which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that:

a duck egg shell damage detection sorting device comprises a frame body, wherein a conveying structure is arranged between the frame body, the conveying structure between the frame body comprises a conveying belt, the frame body sequentially passes through a first detection area and a second detection area, a plurality of placing grooves are uniformly formed in the conveying belt and used for placing duck eggs to be detected, a plurality of grooves are formed in the conveying belt and are formed in two ends of the placing grooves and communicated with each other, the grooves are convenient for pushing the duck eggs, a motor is embedded into one side of the interior of the frame body, a rotating shaft is fixed to the output end of the motor, felt cloth wraps the side face of the rotating shaft, the duck eggs are turned over by friction between the felt cloth and the duck eggs, elliptical columns are fixed between the frame body, weighing sensors are embedded right above the elliptical columns, and when the conveying belt runs, the conveyer belt utilizes the elliptical column to make duck's egg at the in-process of carrying, and the slow climbing is weighing duck's egg through weighing sensor to the surface contact of elliptical column, utilizes the slope buffering of elliptical column, carries out protection once more to duck's egg.

Preferably, the top in the inside of first detection zone is fixed with the backup pad, the below of backup pad side is fixed with the camera, the top in backup pad side is fixed with servo motor, servo motor's output top is fixed with link mechanism, and the extension length of control link mechanism output utilizes link mechanism's output and duck egg contact to form and strikes, when accomplishing to strike, avoids causing the harm to duck egg, can effectual control dynamics of striking, the front of first detection zone has embedded operation interface and observation window respectively, the side in the inside of first detection zone is fixed with electric putter, the front of first detection zone is fixed with first limited frame, place the first case that holds in the first limited frame, the through-hole output that the support body side was seted up is located the first case that holds directly over, utilizes electric putter with crackle egg, The eggshell eggs and the steel shell eggs are pushed into the first containing box, and primary distinguishing of eggshell quality is conducted.

Preferably, both sides inside the second detection zone all are fixed with two sets of pneumatic cylinders, the one end of pneumatic cylinder is fixed with the push pedal, the side of push pedal bonds there is the rubber slab, two sets of through-holes have all been seted up to the both sides of support body, the both sides of second detection zone all are fixed with the second and limit the frame, the second has been placed to the inside of second limited frame and has been held the case, utilizes the extension of pneumatic cylinder for duck's egg after the quality testing holds the incasement via the recess, the propelling movement to the second of different quality scope regulations, makes the second hold the incasement duck's egg quality even, is convenient for improve the quality of duck's egg.

Preferably, the top that the second held incasement portion lateral wall is fixed with the pipe, the lateral wall of pipe is fixed with the coarse cotton cloth, and the friction between coarse cotton cloth and duck's egg reduces the speed of duck's egg landing, plays the guard action to duck's egg, the roof has been placed to the inside that the case was held to the second, the jack has been seted up to the bottom that the case was held to the second, the bottom plate has been placed to the bottom that the case was held to the second, the last fixed surface of bottom plate has a plurality of buffer spring, buffer spring passes through jack and roof contact, the case is held to the second is the same with first case structure that holds.

Preferably, operation interface respectively with camera, servo motor, light, pneumatic cylinder, electric putter, motor and weighing sensor electric connection, be convenient for carry out corresponding operation and observe.

Preferably, a sound collector is arranged at the port of the connecting rod mechanism and electrically connected with the operation interface, the sound collector transmits a sound wave signal generated during knocking to the operation interface, the operation interface judges whether the eggshell is damaged or not and cracks through a pulse pattern of the oscilloscope according to the sound wave signal, and the quality of the measured eggshell of the duck egg is processed and judged.

Preferably, motor and elliptical column set up respectively in first detection zone and second detection zone to accomplish the judgement whether damaged and carry out the letter sorting between different quality ranges in the second detection zone at first detection zone.

preferably, the top end of the guide pipe is in contact with the bottom end of the through hole formed in the side face of the frame body, and the guide pipe is in seamless connection with the through hole formed in the side face of the frame body, so that smooth sliding of duck eggs is facilitated.

Preferably, the use method of the duck egg shell breakage detecting and sorting device comprises the following specific steps:

a: the conveying belt is provided with a placing groove and grooves, the placing groove is located in the center of the conveying belt, the grooves are located at two ends of the placing groove, duck eggs are placed by using the placing groove, and in the sorting process of the duck eggs, the duck eggs are prevented from rolling randomly by using the grooves;

B: fixing a motor on one side face of a frame body, fixing a rotating shaft at the top end of the output end of the motor, arranging felt cloth on the side face of the rotating shaft, positioning the rotating shaft under a connecting rod mechanism, stopping operation when duck eggs are conveyed to the position below the connecting rod mechanism under the action of a conveying belt, starting a servo motor through an operation interface, driving the connecting rod mechanism to operate by utilizing the rotation of the output end of the servo motor to complete knocking on the duck eggs, starting the motor by utilizing the operation interface while completing one-time knocking, driving the duck eggs to rotate by utilizing the contact friction between the felt cloth and the duck eggs, and then completing multiple times of knocking, controlling an electric push rod by the operation interface, and pushing the duck eggs with problems into a first containing box;

c: with the elliptical column setting between the support body, and the elliptical column is located the second detection zone, the motion horizontal plane of the upper end of elliptical column a little higher than the conveyer belt, when detecting qualified duck egg and transporting to the second detection zone time, through on the elliptical column, and the embedding of the upper end center department of elliptical column has weighing sensor, and the inside both sides of second detection zone respectively are provided with two sets of pneumatic cylinders, utilize the pneumatic cylinder to hold the incasement with duck egg propelling movement to corresponding second.

Compared with the prior art, the invention has the following beneficial effects:

1. Through evenly arranging the placing groove on the conveyor belt, the duck eggs to be detected are placed on the placing groove, when the duck eggs are conveyed to the position under the connecting rod mechanism in the first detection area, the operation interface is utilized to stop the operation of the conveying device, the servo motor is controlled to be started, the connecting rod mechanism is driven to rotate, then the duck eggs to be detected are knocked downwards, after knocking, the operation interface is utilized to control the rotation of the motor, the top end of the output end of the motor is fixedly provided with the rotating shaft, the side surface of the rotating shaft is provided with the felt cloth, the duck eggs are rotated by utilizing the contact friction between the felt cloth and the duck eggs, so that the duck eggs can be detected in all directions, the detection accuracy is improved, the electric push rod is fixedly arranged on one side of the first detection area, the electric push rod is controlled by the operation interface to push the defective duck eggs to the first containing box, the primary sorting is realized while the detection is carried out, the working efficiency is improved, and the economic loss caused by the production of egg products is reduced;

2. Through the arrangement of the elliptic cylinders between the frame bodies in the area where the second detection area is located and the arrangement of the weighing sensors on the elliptic cylinders, the climbing of the duck eggs on the elliptic cylinders in the conveying process is utilized, so that the weighing of the duck eggs by the weighing sensors is completed, the two groups of hydraulic cylinders arranged on the two sides are controlled by the operation interface, the duck eggs in different weight ranges are pushed into the second containing boxes in corresponding weight ranges, the uniformity of the weight of the sorted duck eggs is realized, the quality of the duck eggs during sale is improved, and certain economic benefit is improved;

3. The jack has been seted up through the lower extreme that holds the case at first case and the second, utilize the jack to hold the bottom plate that the incasement inserted the fixed surface buffer spring of upper surface to first case and the second of holding, and first case and the second of holding hold the pipe internal fixation that the case lateral wall is fixed with the felt, and the bottom and the roof of pipe contact, when the duck egg is derived to the pipe, the weight of duck egg causes the extrusion to buffer spring, thereby slide to one side, the laying of the duck egg of being convenient for, and the successive layer is laid, can effectually avoid the collision each other between duck egg, guarantee the integrality of duck egg.

the parts of the device not involved are the same as or can be implemented using prior art.

drawings

Fig. 1 is a schematic view of the overall structure of a duck egg shell breakage detecting and sorting apparatus according to the present invention;

FIG. 2 is a cross-sectional view of a first detection area in the duck egg shell breakage detection sorting apparatus according to the present invention;

FIG. 3 is a sectional view of the duck egg shell breakage detecting and sorting apparatus of the present invention, taken along the direction A-A in FIG. 1;

FIG. 4 is a top view of a frame body of the duck egg shell breakage detecting and sorting device of the present invention;

Fig. 5 is a sectional view of a first holding box and a second holding box in the duck egg shell breakage detecting and sorting apparatus of the present invention.

In the figure: 1. a frame body; 2. a conveyor belt; 3. a placement groove; 4. a groove; 5. a first detection zone; 6. an operation interface; 7. an observation window; 8. a first bounding box; 9. a first containing box; 10. a second detection zone; 11. a second bounding box; 12. a second container; 13. a support plate; 14. a camera; 15. a servo motor; 16. a link mechanism; 17. an illuminating lamp; 18. a hydraulic cylinder; 19. pushing the plate; 20. a rubber plate; 21. a motor; 22. a rotating shaft; 23. felt cloth; 24. an elliptic cylinder; 25. a weighing sensor; 26. a conduit; 27. a felt; 28. a top plate; 29. a buffer spring; 30. a jack; 31. a base plate.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.