阅读说明：本技术 陶瓷刷智能自动组装线 (Intelligent automatic assembly line for ceramic brushes ) 是由 黄明 沈晓锋 秦晓辉 曹智强 于 2021-07-29 设计创作，主要内容包括：本发明公开了陶瓷刷智能自动组装线,包括成品出料输送带、组装台和支架,所述组装台顶端安装有双工位输送链,所述双工位输送链外表面安装有自适应定位模具,所述组装台顶端一侧安装有出料机械手,所述组装台后表面靠近出料机械手的一侧安装有成品出料输送带,所述支架内部顶端靠近出料机械手的一侧安装有刷头上料机械手,所述支架内部顶端中间位置处安装有橡胶垫上料机械手,所述支架顶端背离刷头上料机械手的一侧安装有底座上料机械手。本发明能够多工位的自动进行陶瓷刷组装工作,提高了组装效率,且能够自动在陶瓷刷组装过程中对组装件进行涂胶,避免人工操作时胶水散发的刺激性气体造成工作人员的眼部和呼吸道刺激伤害。(The invention discloses an intelligent automatic assembly line for ceramic brushes, which comprises a finished product discharging conveying belt, an assembly table and a support, wherein a double-station conveying chain is installed at the top end of the assembly table, a self-adaptive positioning die is installed on the outer surface of the double-station conveying chain, a discharging manipulator is installed on one side of the top end of the assembly table, a finished product discharging conveying belt is installed on one side, close to the discharging manipulator, of the rear surface of the assembly table, a brush head feeding manipulator is installed on one side, close to the discharging manipulator, of the top end inside the support, a rubber pad feeding manipulator is installed at the middle position of the top end inside the support, and a base feeding manipulator is installed on one side, away from the brush head feeding manipulator, of the top end of the support. The invention can automatically carry out the assembly work of the ceramic brush at multiple stations, improves the assembly efficiency, can automatically glue the assembly part in the assembly process of the ceramic brush, and avoids the stimulation injury of eyes and respiratory tracts of workers caused by irritant gas emitted by the glue during manual operation.)

1. Automatic assembly line of pottery brush intelligence, including finished product ejection of compact conveyer belt (1), assembly table (3) and support (5), its characterized in that: the top end of the assembling table (3) is provided with a double-station conveying chain (10), and the outer surface of the double-station conveying chain (10) is provided with a self-adaptive positioning die (9);

a discharging manipulator (2) is installed on one side of the top end of the assembling table (3), and a finished product discharging conveyor belt (1) is installed on one side, close to the discharging manipulator (2), of the rear surface of the assembling table (3);

the utility model discloses a brush head feeding manipulator, including support (5), brush head feeding manipulator (6) are installed to one side that support (5) inside top is close to ejection of compact manipulator (2), rubber pad feeding manipulator (7) are installed to support (5) inside top intermediate position department, base feeding manipulator (8) are installed to one side that support (5) top deviates from brush head feeding manipulator (6).

2. The intelligent, automated ceramic brush assembly line of claim 1, wherein: and a curing agent micro-spray box (4) is arranged at the position, close to the inner side of the discharging manipulator (2), of the top end of the assembling table (3).

3. The intelligent, automated ceramic brush assembly line of claim 1, wherein: the self-adaptive positioning molds (9) are totally twenty-four, and the twenty-four self-adaptive positioning molds (9) are equidistantly arranged on the outer surface of the double-station conveying chain (10).

4. The intelligent, automated ceramic brush assembly line of claim 1, wherein: the glue filling device is characterized in that a rubber pad gluing mechanism (12) is arranged at the position, close to the inner side of the brush head feeding mechanical arm (6), inside the support (5), and an adjustable pneumatic diaphragm isolation glue filling pump A (11) is installed at the top end of the rubber pad gluing mechanism (12).

5. The intelligent, automated ceramic brush assembly line of claim 1, wherein: support (5) inside is close to base material loading manipulator (8) inboard position department and installs base rubber coating mechanism (14), glue filling pump B (13) are kept apart to adjustable pneumatic diaphragm is installed on base rubber coating mechanism (14) top.

6. The intelligent, automated ceramic brush assembly line of claim 1, wherein: support (5) inside is close to assembly table (3) front surface position department and installs base reason material and carries platform (19), base reason material is carried platform (19) top and is deviated from one side of base material loading manipulator (8) and install base unloading pipe (20), and base feed conveyer belt (21) are installed to base unloading pipe (20) end.

7. The intelligent, automated ceramic brush assembly line of claim 1, wherein: the utility model discloses a brush head material arranging and conveying device, including support (5), brush head material arranging and conveying platform (15) is installed to inside front surface position department of being close to of support (5), brush head material arranging and conveying platform (15) top deviates from one side of base material loading manipulator (8) and installs brush head unloading pipe (16), and brush head feed conveyer belt (23) are installed to brush head unloading pipe (16) end.

8. The intelligent, automated ceramic brush assembly line of claim 7, wherein: the automatic feeding device is characterized in that a rubber pad material arranging and conveying platform (17) is installed at a position, close to the front surface of a base material arranging and conveying platform (19), inside the support (5), a rubber pad material arranging and conveying platform (17), a rubber pad discharging pipe (18) is installed at one side, away from the base feeding mechanical arm (8), of the top end of the rubber pad material arranging and conveying platform (17), and a rubber pad feeding conveying belt (22) is installed at the tail end of the rubber pad discharging pipe (18).

Technical Field

The invention relates to the technical field of ceramic brush assembly, in particular to an intelligent automatic assembly line for ceramic brushes.

Background

The ceramic brush is an indispensable consumable in the surface polishing process in the production process of ceramic tiles. The ceramic brush head is formed by adopting a diamond powder die-casting forming process and high-strength glue for bonding, the manual assembly is adopted in 99% of the industry at present, and the ceramic brush mainly has the function of 'brushing' redundant or uneven objects on a workpiece by high-speed rotation and surface friction of the ceramic tile, so that the workpiece is required to be as smooth as a mirror surface. The ceramic tile has the function of making the surface of the ceramic tile clean and smooth.

Through mass search, the ceramic brush with long service life for the grinding plate line, which is typical in the prior art, is found out as the ceramic brush with the publication number of CN212878209U, and the ceramic brush with long service life for the grinding plate line has the advantages of wide installation application range, convenience in installation and reduction of installation cost.

Through the magnanimity retrieval, it is typical like the ceramic brush that a publication number is CN212886999U discloses grind the board line and use the ceramic brush of convenient change among the discovery prior art, both ends through the fixed cylinder set up the joint arris respectively, the joint arris that accessible circumference array was arranged carries out the joint with power take off end and cooperates first retainer plate and second retainer plate and bolt and power take off end to carry out fixed connection, threaded connected mode has made things convenient for the installation and the dismantlement of ceramic brush to be favorable to quick replacement ceramic brush.

Through mass retrieval, the ceramic brush in the prior art is typically found to be a preparation method of a large-cutting ceramic brush wheel disclosed as CN111604826A, the ceramic brush wheel prepared by the invention has long service life, is easier to remove full-plug resin and reduce copper and grind, is not easy to generate scratches, and is more uniform to grind; the grinding cutting force is extremely strong, can almost reach the level of abrasive belt grinding force, and is more than 65-75% larger than that of ceramic brush wheels on the market.

The existing ceramic brush is usually assembled manually, the assembly efficiency is low, and in the process of manual assembly, irritating and smelly gas can be emitted in the process of glue smearing, so that eyes and respiratory tracts of workers can be irritated and injured.

Disclosure of Invention

The invention aims to provide an intelligent automatic assembly line for ceramic brushes, which has the advantages of automatically carrying out ceramic brush assembly work in multiple stations, improving the assembly efficiency, automatically coating glue on an assembly part in the ceramic brush assembly process, avoiding the stimulation injury of eyes and respiratory tracts of workers caused by irritant gas emitted by the glue during manual operation, and solving the problems that the existing ceramic brushes are generally assembled manually, the assembly efficiency is low, and the eyes and the respiratory tracts of the workers are stimulated and injured due to irritant gas emitted in the glue coating process in the manual assembly process.

In order to achieve the purpose, the invention provides the following technical scheme: automatic assembly line of pottery brush intelligence, including finished product ejection of compact conveyer belt, assembly station and support, the duplex position conveying chain is installed on the assembly station top, duplex position conveying chain surface mounting has self-adaptation positioning die, ejection of compact manipulator is installed to assembly station top one side, the finished product ejection of compact conveyer belt is installed to one side that the assembly station rear surface is close to ejection of compact manipulator, the inside top of support is close to one side of ejection of compact manipulator and installs first material loading manipulator, the inside top intermediate position department of support installs the mechanical hand of material loading on the rubber pad, the support top deviates from one side of the first material loading manipulator of brush and installs base material loading manipulator.

Preferably, a curing agent micro-spraying box is installed at the position, close to the inner side of the discharging manipulator, of the top end of the assembling table.

Preferably, the number of the self-adaptive positioning molds is twenty-four, and the twenty-four self-adaptive positioning molds are equidistantly arranged on the outer surface of the double-station conveying chain.

Preferably, the rubber pad rubber coating mechanism is installed to the inside inboard position department of brush head material loading manipulator that is close to of support, glue filling pump A is kept apart to adjustable pneumatic diaphragm is installed on rubber pad rubber coating mechanism top.

Preferably, the support is inside to be close to the inboard position department of base material loading manipulator and to install base rubber coating mechanism, glue filling pump B is kept apart to adjustable pneumatic diaphragm is installed on base rubber coating mechanism top.

Preferably, the inside department of surface is close to the assembly table front surface of support installs the base and manages the material and carry the platform, base reason material is carried one side that platform top deviates from base material loading manipulator and is installed base unloading pipe, and base unloading pipe end installs base feed conveyer belt.

Preferably, the brush head material arranging and conveying table is installed at a position, close to the front surface, inside the support, the brush head material arranging and conveying table is provided with a brush head discharging pipe at one side, away from the base feeding mechanical arm, of the top end of the brush head material arranging and conveying table, and the tail end of the brush head discharging pipe is provided with a brush head feeding conveying belt.

Preferably, the rubber pad material arranging and conveying table is installed at a position, close to the front surface of the base material arranging and conveying table, inside the support, the base material arranging and conveying table is provided with a base discharging pipe at one side, deviating from the base feeding manipulator, of the top end of the base material arranging and conveying table, and the base feeding conveying belt is installed at the tail end of the base discharging pipe.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention achieves the effect of automatically assembling ceramic brushes at multiple stations and improving the assembling efficiency by arranging the brush head feeding mechanical arm, the rubber pad feeding mechanical arm and the base feeding mechanical arm, the base, the rubber pads and the brush heads are respectively conveyed to the base material arranging and conveying table, the rubber pad arranging and conveying table and the brush head material arranging and conveying table through the base material feeding conveying belt, the base is moved to the self-adaptive positioning mould through the base feeding mechanical arm and is coated with glue through the base glue coating mechanism, the base coated with glue is conveyed to the position below the rubber pad feeding mechanical arm through the double-station conveying chain, the rubber pad feeding mechanical arm places the rubber pads at the glue coating position on the base and coats the rubber pads through the rubber pad glue coating mechanism, and the brush heads are assembled after being coated with the glue through the double-station conveying chain, and after the ceramic brush is solidified by the curing agent micro-spray box, the finished ceramic brush is moved onto a finished product discharge conveyor belt by a discharge manipulator.

2. According to the invention, by arranging the curing agent micro-spray box, the rubber pad gluing mechanism and the base gluing mechanism, the effects of automatically gluing an assembly in the ceramic brush assembly process and avoiding irritation injury to eyes and respiratory tracts of workers caused by irritant gas emitted by glue during manual operation are achieved, the base and the rubber pad are respectively glued by the base gluing mechanism and the rubber pad gluing mechanism in the automatic ceramic brush assembly process, manual gluing is avoided, and the assembled ceramic brush is cured by the curing agent micro-spray box.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic top view of the present invention.

In the figure: 1. a finished product discharging conveyer belt; 2. a discharging manipulator; 3. an assembly table; 4. a curing agent micro-spray box; 5. a support; 6. a brush head feeding manipulator; 7. a rubber pad feeding manipulator; 8. a base feeding manipulator; 9. self-adaptive positioning of the mold; 10. a double-station conveying chain; 11. an adjustable pneumatic diaphragm isolation glue filling pump A; 12. a rubber pad gluing mechanism; 13. an adjustable pneumatic diaphragm isolation glue filling pump B; 14. a base gluing mechanism; 15. a brush head material arranging and conveying platform; 16. a brush head blanking pipe; 17. a rubber pad material arranging and conveying platform; 18. a rubber pad discharging pipe; 19. a base material arranging and conveying platform; 20. a base blanking pipe; 21. a base feed conveyor belt; 22. a rubber pad feeding conveyer belt; 23. a brush head feeding conveyer belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 3, the present invention provides an intelligent automatic assembly line for ceramic brushes, comprising: an intelligent automatic assembly line for ceramic brushes comprises a finished product discharging conveyor belt 1, an assembly table 3 and a support 5, wherein a double-station conveyor chain 10 is installed at the top end of the assembly table 3, self-adaptive positioning dies 9 are installed on the outer surface of the double-station conveyor chain 10, twenty-four self-adaptive positioning dies 9 are arranged on the outer surface of the self-adaptive positioning dies 9 in total, the twenty-four self-adaptive positioning dies 9 are equidistantly installed on the outer surface of the double-station conveyor chain 10, the twenty-four self-adaptive positioning dies 9 can simultaneously complete different assembly processes of the ceramic brushes at multiple stations, the assembly efficiency is improved, a discharging manipulator 2 is installed on one side of the top end of the assembly table 3, a finished product discharging conveyor belt 1 is installed on one side, close to the discharging manipulator 2, of the rear surface of the assembly table 3, a brush head feeding manipulator 6 is installed on one side, close to the discharging manipulator 2, of the top end inside the support 5, the brush head feeding manipulator 6 takes out brushes on a brush head arranging conveyor table 15 and installs on a rubber pad, inside 6 inboard position departments of brush head material loading manipulator of being close to of support 5 install rubber pad rubber coating mechanism 12, carry out the rubber pad rubber coating, adjustable pneumatic diaphragm isolation glue filling pump A11 is installed on rubber pad rubber coating mechanism 12 top, support 5 is inside to be close to 8 inboard position departments of base material loading manipulator and install base rubber coating mechanism 14, carry out the rubber coating to the base, adjustable pneumatic diaphragm isolation glue filling pump B13 is installed on 14 tops of base rubber coating mechanism, 5 inside top intermediate position departments of support install rubber pad material loading manipulator 7, rubber pad material loading manipulator 7 manages the rubber pad on material transport platform 17 with the rubber pad and takes out and install on the base, base material loading manipulator 8 is installed to the one side that deviates from brush head material loading manipulator 6 on the support 5 top.

Referring to fig. 1 to 3, the present invention provides an intelligent automatic assembly line for ceramic brushes, comprising: an intelligent automatic assembly line of ceramic brushes comprises a finished product discharge conveyer belt 1, assembly table 3 and support 5, 3 tops of assembly table install duplex position conveying chain 10, 10 outer surface mounting of duplex position conveying chain have self-adaptation positioning die 9, ejection of compact manipulator 2 is installed to 3 top one sides of assembly table, 3 tops of assembly table are close to ejection of compact manipulator 2 inboard position department and install curing agent trace spray box 4, the pottery brush after accomplishing the equipment solidifies through curing agent trace spray box 4, finished product ejection of compact conveyer belt 1 is installed to 3 rear surface of assembly table one side that are close to ejection of compact manipulator 2, one side that 5 inside tops of support are close to ejection of compact manipulator 2 is installed and is brushed first material loading manipulator 6, 5 inside top intermediate position departments of support are installed rubber pad material loading manipulator 7, 5 tops of support deviate from one side of first material loading manipulator 6 and are installed base material loading manipulator 8.

A base material arranging and conveying platform 19 is arranged in the support 5 close to the front surface of the assembling platform 3, a base discharging pipe 20 is arranged at one side of the top end of the base material arranging and conveying platform 19, which deviates from the base feeding manipulator 8, a base feeding conveyer belt 21 is arranged at the tail end of the base discharging pipe 20, a base is placed on the base feeding conveyer belt 21 and conveyed onto the base material arranging and conveying platform 19, a brush head material arranging and conveying platform 15 is arranged in the support 5 close to the front surface, a brush head discharging pipe 16 is arranged at one side of the top end of the brush head material arranging and conveying platform 15, which deviates from the base feeding manipulator 8, a brush head feeding conveyer belt 23 is arranged at the tail end of the brush head discharging pipe 16, a rubber pad material arranging and conveying platform 17 is arranged in the support 5 close to the front surface of the base material arranging and conveying platform 19, and a rubber pad discharging pipe 18 is arranged at one side of the top end of the rubber pad material arranging and conveying platform 17, which deviates from the base feeding manipulator 8, and the end of the rubber pad blanking pipe 18 is provided with a rubber pad feeding conveyer belt 22.

The working principle is as follows: the invention is arranged at a place to be used, a base, a rubber pad and a brush head are respectively conveyed to a base material arranging and conveying platform 19, a rubber pad material arranging and conveying platform 17 and a brush head material arranging and conveying platform 15 through a base material feeding and conveying belt 21, a rubber pad material feeding and conveying belt 22 and a brush head material feeding and conveying belt 23, the base is moved to a self-adaptive positioning mould 9 through a base material loading manipulator 8 and is glued through a base gluing mechanism 14, the glued base is conveyed to a position below a rubber pad material loading manipulator 7 through a double-station conveying chain 10, the rubber pad material loading manipulator 7 places the rubber pad at a glue coating position on the base and is glued through a rubber pad gluing mechanism 12, the rubber pad is conveyed to a position below a brush head material loading manipulator 6 through the double-station conveying chain 10 after being coated with glue and is loaded with the brush head, a finished product ceramic brush is moved to a finished product discharging and conveying belt 1 through a discharging manipulator 2 after being cured through a curing agent micro-spray box 4, so far, the work flow of the invention is finished.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.