阅读说明：本技术 一种带自动接胶功能的混炼胶片冷却系统 (Mixing rubber sheet cooling system with automatic rubber receiving function ) 是由 柯良 于 2021-08-23 设计创作，主要内容包括：本发明公开一种带自动接胶功能的混炼胶片冷却系统,包括水冷装置、风冷装置、热能综合利用装置、胶片输送带、自动接胶装置,水冷装置、风冷装置之间依次连接有隔离剂浸涂室、烘干装置、过渡室,热能综合利用装置进口端分别与水冷装置、风冷装置管路相连,热能综合利用装置出口端与烘干装置相连,自动接胶装置安装在水冷装置前道,本发明采用水冷和风冷双重结合的模式来对胶片进行冷却处理,在保证冷却质量的同时能有效减少废气、废水的处理量,做到节能环保,本发明设计有热能综合利用装置,能将冷却风的热量和冷却水的热量进行综合回用,能有效节能减排,本发明的自动接胶装置能实现自动下胶、自动接胶,无需人工配合,降低了人力成本。(The invention discloses a mixing rubber sheet cooling system with an automatic rubber receiving function, which comprises a water cooling device, an air cooling device, a heat energy comprehensive utilization device, a rubber sheet conveying belt and an automatic rubber receiving device, wherein an isolating agent dip-coating chamber, a drying device and a transition chamber are sequentially connected between the water cooling device and the air cooling device, the inlet end of the heat energy comprehensive utilization device is respectively connected with a water cooling device and an air cooling device through pipelines, the outlet end of the heat energy comprehensive utilization device is connected with the drying device, and the automatic rubber receiving device is arranged in the front of the water cooling device. The automatic glue receiving device can realize automatic glue discharging and automatic glue receiving, does not need manual cooperation, and reduces the labor cost.)

1. The utility model provides a mixing film cooling system of function is glued in area automation, includes water cooling plant (1), air cooling plant (5), heat energy comprehensive utilization device (6), film conveyer belt (7), connects mucilage binding to put (8) automatically, its characterized in that: the device is characterized in that an isolating agent dip-coating chamber (2), a drying device (3) and a transition chamber (4) are sequentially connected between the water cooling device (1) and the air cooling device (5), the inlet end of the heat energy comprehensive utilization device (6) is respectively connected with the water cooling device (1) and the air cooling device (5) through pipelines, the outlet end of the heat energy comprehensive utilization device (6) is connected with the drying device (3), the film conveying belt (7) sequentially penetrates through the water cooling device (1), the isolating agent dip-coating chamber (2), the drying device (3), the transition chamber (4) and the air cooling device (5), the automatic adhesive receiving device (8) is arranged on the front way of the water cooling device (1), the automatic adhesive receiving device (8) comprises a trolley mounting platform (81) and an adhesive receiving trolley (82), the two trolley mounting platforms (81) are arranged in parallel, and the adhesive receiving trolley (82) is movably mounted on the two trolley mounting platforms (81), and an opening mechanism (83), a glue feeding mechanism (84) and a guide roller mechanism (85) are arranged at the left end of the trolley mounting platform (81).

2. The mixing sheet cooling system with automatic glue receiving function of claim 1, characterized in that: the water cooling device (1) comprises a water cooling chamber (11), a heat exchange cooling box (13) and a first heat exchange tube set (131), a film cooling water tank (12) is installed in the water cooling chamber (11), a heat exchange cooling zone (111) is arranged at the bottom in the water cooling chamber (11), the heat exchange cooling box (13) is installed below the water cooling chamber (11), the first heat exchange tube set (131) is communicated with the heat exchange cooling box (13) and the heat exchange cooling zone (111), a first water pump (112) and a second water pump (113) are installed in the water cooling chamber (11), and the first water pump (112) and the second water pump (113) are connected with the film cooling water tank (12) and the heat exchange cooling zone (111) through pipelines.

3. The system of claim 2, wherein the rubber sheet cooling system with automatic rubber receiving function comprises: the drying device (3) comprises a drying chamber (31), an upper drying oven (32) is connected above the drying chamber (31), and a lower drying oven (33) is connected below the drying chamber (31).

4. The system of claim 3, wherein the rubber sheet cooling system with automatic rubber receiving function comprises: the air cooling device (5) comprises a first air cooling chamber (51) and a tail air cooling chamber (52), a plurality of middle air cooling chambers (53) are arranged and connected between the first air cooling chamber (51) and the tail air cooling chamber (52) along a straight line, the first air cooling chamber (51) comprises an air cooling chamber main body (511), an upper air cooling box (512) is connected above the air cooling chamber main body (511), a lower air cooling box (513) is connected below the air cooling chamber main body (511), side air outlet boxes (514) are respectively installed on two sides of the air cooling chamber main body (511), the main structures of the first air cooling chamber (51), the tail air cooling chamber (52) and the middle air cooling chamber (53) are consistent, a plurality of fresh air fans (521) are respectively installed on the upper air cooling box (512) and the lower air cooling box (513) of the tail air cooling chamber (52), and auxiliary fans (531) are respectively installed on the upper air cooling box (512) and the lower air cooling box (513) of the first air cooling chamber (51) and the middle air cooling chamber (53), the head air cooling chamber (51), the tail air cooling chamber (52) and the plurality of middle air cooling chambers (53) are sequentially connected through pipelines to form a progressive air duct.

5. The system of claim 4, wherein the rubber sheet cooling system with automatic rubber receiving function comprises: the heat energy comprehensive utilization device (6) comprises an air outlet chamber (61), a hot air recycling tank (62), a hot water recycling tank (63) and a second heat exchange pipe set (64), wherein the air outlet chamber (61), the hot air recycling tank (62) and the hot water recycling tank (63) are sequentially overlapped from top to bottom, the second heat exchange pipe set (64) is communicated with the hot air recycling tank (62) and the hot water recycling tank (63), the inlet end of the hot air recycling tank (62) is connected with the outlet end of a side air outlet box (514) of a first air cooling chamber (51), the inlet end of the hot water recycling tank (63) is connected with the outlet end of a heat exchange cooling box (13), the outlet end of the air outlet chamber (61) is respectively connected with an upper drying oven (32) and a lower drying oven (33) pipeline of a drying chamber (31), and a heating pipe (611) is installed on the air outlet chamber (61).

6. The mixing sheet cooling system with automatic glue receiving function of claim 1, characterized in that: the scutching mechanism (83) is installed in the position between two dolly mounting platforms (81), scutching mechanism (83) are including scutching bed frame (831), scutching actuating cylinder (832), and is a plurality of scutching actuating cylinder (832) fixed mounting is on scutching bed frame (831), scutching actuating cylinder (832) tailpiece of the piston rod is connected with scutching sword push rod (833), install the scutching blade (834) of two symmetrical arrangement on scutching sword push rod (833).

7. The mixing sheet cooling system with automatic glue receiving function of claim 1, characterized in that: the glue discharging mechanism (84) comprises a glue discharging mechanism mounting frame (841), a bearing seat (842), a glue discharging cutter rotating shaft (843), a glue discharging cutter driving motor (845) and a glue discharging cutter translation driving cylinder (846), the glue discharging mechanism mounting rack (841) is installed on two trolley mounting platforms (81) in a crossing way, the two bearing blocks (842) are arranged on the glue discharging mechanism mounting rack (841) in parallel, the lower rubber cutter rotating shaft (843) is rotatably arranged on two bearing seats (842), a lower rubber cutter (844) is connected to the lower rubber cutter rotating shaft (843), one end of the lower rubber cutter rotating shaft (843) is in transmission connection with the output end of a lower rubber cutter driving motor (845), two lower rubber cutter translation driving cylinders (846) are fixedly installed on a lower rubber mechanism installation frame (841), the lower rubber cutter translation driving cylinders (846) are connected with the bearing seats (842) in a one-to-one correspondence mode.

8. The mixing sheet cooling system with automatic glue receiving function of claim 1, characterized in that: the guide roller mechanism (85) comprises a guide roller mounting frame (851) and a guide roller (852), the guide roller mounting frame (851) is mounted at the left ends of the two trolley mounting platforms (81), the guide roller (852) is rotatably mounted on the guide roller mounting frame (851), and the height of the highest point of the guide roller (852) is consistent with the height of the table top of the rubber receiving trolley (82).

Technical Field

The invention relates to the technical field of rubber compound production, in particular to a rubber compound sheet cooling system with an automatic rubber compound receiving function.

Background

As one of the important basic industries of national economy, the rubber industry provides daily and medical light industrial rubber products which are indispensable to daily life for people, and also provides various rubber production equipment or rubber parts for heavy industries such as mining, traffic, building, machinery, electronics and emerging industries.

In the rubber refining process, rubber materials can flow to a tablet press at the downstream of a production line for tabletting after being subjected to plastication, mixing, final mixing and other processes of an internal mixer, and then the rubber sheets are subjected to production processes of soaking isolation, blow-drying, cooling, slicing and the like to finally become products for packaging and selling.

The film is in traditional production flow, generally adopt solitary forced air cooling or water-cooling mode to cool off, traditional forced air cooling mode can adopt a large amount of fans, the production energy consumption is big, in the cooling film, a large amount of rubber volatile gas can be smugglied secretly to the cooling air, the subsequent processing pressure of cooling air is great, traditional water-cooling mode, although can avoid the production of a large amount of waste gases, but will directly cool off the film to normal atmospheric temperature state, need a large amount of cooling water to cool off, the water waste is big, and the cooling water can not directly discharge, need through the processing, the pressure ratio of follow-up water treatment is great like this.

In traditional film production flow, need artifically take off the film from the mill, send into cooling system in, the film in this time is in the high temperature state, and the poisonous gas that constantly volatilizees adopts the manual work to connect to get the film, can cause great influence to operating personnel's healthy, and the production workman gets the occupational disease easily.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a mixing rubber sheet cooling system with an automatic rubber receiving function.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a mixing film cooling system of automatic function of connecing glue in area, includes water cooling plant, air cooling plant, heat energy comprehensive utilization device, film conveyer belt, connects mucilage binding automatically, it dips in room, drying device, transition room to connect gradually between water cooling plant, the air cooling plant, heat energy comprehensive utilization device entrance point links to each other with water cooling plant, air cooling plant pipeline respectively, heat energy comprehensive utilization device exit end links to each other with drying device, the film conveyer belt runs through in proper order through water cooling plant, parting agent dip-coating room, drying device, transition room, air cooling plant, automatic glue-receiving device installs at the water cooling plant front lane, automatic glue-receiving device includes dolly mounting platform, connects gluey dolly, two dolly mounting platform parallel arrangement, it installs on two dolly mounting platforms to connect gluey dolly removal, dolly mounting platform left end position installs scutching mechanism, opening mechanism, A glue feeding mechanism and a guide roller mechanism.

The water cooling device comprises a water cooling chamber, a heat exchange cooling box and a first heat exchange pipe set, a film cooling water tank is installed in the water cooling chamber, a heat exchange cooling zone is arranged at the bottom in the water cooling chamber, the heat exchange cooling box is installed below the water cooling chamber, the first heat exchange pipe set is communicated with the heat exchange cooling box and the heat exchange cooling zone, a first water pump and a second water pump are installed in the water cooling chamber, and the first water pump and the second water pump are connected with the film cooling water tank and the heat exchange cooling zone through pipelines.

The drying device comprises a drying chamber, an upper drying oven is connected to the upper portion of the drying chamber, and a lower drying oven is connected to the lower portion of the drying chamber.

The air cooling device comprises a first air cooling chamber and a tail air cooling chamber, a plurality of middle air cooling chambers are arranged along a straight line between the first air cooling chamber and the tail air cooling chamber and connected with the air cooling chambers, the first air cooling chamber comprises an air cooling chamber main body, an air cooling box is connected above the air cooling chamber main body, a lower air cooling box is connected below the air cooling chamber main body, side air outlet boxes are respectively installed on two sides of the air cooling chamber main body, the main structures of the first air cooling chamber, the tail air cooling chamber and the middle air cooling chamber are consistent, a plurality of fresh air fans are respectively installed on the upper air cooling box and the lower air cooling box of the tail air cooling chamber, an auxiliary fan is respectively installed on the upper air cooling box and the lower air cooling box of the first air cooling chamber and the middle air cooling chamber, and pipelines are sequentially connected between the first air cooling chamber, the tail air cooling chamber and the plurality of middle air cooling chambers to form a progressive air channel.

The heat energy comprehensive utilization device comprises an air outlet chamber, a hot air recycling tank, a hot water recycling tank and a second heat exchange pipe set, wherein the air outlet chamber, the hot air recycling tank and the hot water recycling tank are sequentially overlapped from top to bottom, the second heat exchange pipe set is communicated with the hot air recycling tank and the hot water recycling tank, the inlet end of the hot air recycling tank is connected with the outlet end of the air outlet chamber on the side of the first air cooling chamber, the inlet end of the hot water recycling tank is connected with the outlet end of the heat exchange cooling tank, the outlet end of the air outlet chamber is respectively connected with an upper drying oven pipeline and a lower drying oven pipeline of the drying chamber, and the air outlet chamber is provided with a heating pipe.

The scutching mechanism is installed at a position between the two trolley installation platforms and comprises a scutching base frame and a scutching driving cylinder, the scutching driving cylinders are fixedly installed on the scutching base frame, the piston rod ends of the scutching driving cylinders are connected with a scutching knife push rod, and two symmetrically arranged scutching blades are installed on the scutching knife push rod.

Lower gluey mechanism is including gluing mechanism mounting bracket, bearing frame, lower rubber cutter pivot, lower rubber cutter driving motor, lower rubber cutter translation drive actuating cylinder, lower rubber mechanism mounting bracket spanes and installs on two dolly mounting platforms, two bearing frame parallel arrangement installs on lower rubber mechanism mounting bracket, lower rubber cutter pivot is rotated and is installed on two bearing frames, be connected with down the rubber cutter in the lower rubber cutter pivot, lower rubber cutter pivot one end is connected with lower rubber cutter driving motor output transmission, two lower rubber cutter translation drives actuating cylinder fixed mounting under on gluing the mechanism mounting bracket, lower rubber cutter translation drives actuating cylinder and links to each other with the bearing frame one-to-one.

The guide roller mechanism comprises a guide roller mounting frame and a guide roller, the guide roller mounting frame is mounted at the left ends of the two trolley mounting platforms, the guide roller is rotatably mounted on the guide roller mounting frame, and the height of the highest point of the guide roller is consistent with the height of the table top of the rubber-receiving trolley.

The invention has the beneficial effects that: the automatic glue receiving device disclosed by the invention has the advantages that the film is cooled by adopting a mode of combining water cooling with air cooling, the treatment amount of waste gas and waste water can be effectively reduced while the cooling quality is ensured, the energy is saved, the environment is protected, the comprehensive heat energy utilization device is designed, the heat of cooling air and the heat of cooling water can be comprehensively recycled, the energy is effectively saved, the emission is reduced, the automatic glue receiving device disclosed by the invention can realize automatic glue discharging and automatic glue receiving, the manual matching is not needed, the labor cost is reduced, and the body health of workshop workers is also protected.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic diagram of the connection of the comprehensive utilization of thermal energy according to the present invention;

FIG. 3 is a front view of an air-cooled structural view of the air-cooled compartment of the present invention;

FIG. 4 is a schematic view of a nozzle of an adjacent air-cooled chamber of the present invention;

FIG. 5 is a front view of the automatic glue receiving device of the present invention;

FIG. 6 is a top layout view of the glue receiving trolley, the scutching mechanism and the guide roller mechanism of the present invention;

FIG. 7 is a top plan view of the glue dispensing mechanism of the present invention;

FIG. 8 is a schematic diagram of the glue dispensing operation of the glue dispensing blade of the present invention.

In the figure: the film coating machine comprises a water cooling device 1, a water cooling chamber 11, a heat exchange cooling area 111, a first water pump 112, a second water pump 113, a film cooling water tank 12, a water tank water inlet pipe 121, a water tank water outlet pipe 122, a liquid level controller 123, a heat exchange cooling tank 13, a first heat exchange pipe group 131, a water removal brush wheel 14, an isolating agent dip-coating chamber 2, an isolating agent water tank 21, a drying device 3, a drying chamber 31, an upper drying oven 32, a lower drying oven 33, a transition chamber 4, an air cooling device 5, a head air cooling chamber 51, an air cooling chamber main body 511, an upper air cooling tank 512, a lower air cooling tank 513, a side air outlet tank 514, a tail air cooling chamber 52, a fresh air fan 521, a middle air cooling chamber 53, an auxiliary fan 531, a heat energy comprehensive utilization device 6, an air outlet chamber 61, a heating pipe 611, a hot air recycling tank 62, a hot water recycling tank 63, a second heat exchange pipe group 64, a film conveying belt 7, an automatic glue-receiving device 8, a trolley mounting platform 81, a trolley running rail 811, a rubber-receiving trolley 82, Go out gluey drive belt 821, scutching mechanism 83, scutching bed frame 831, scutching actuating cylinder 832, scutching sword push rod 833, scutching blade 834, lower gluey mechanism 84, lower gluey mechanism mounting bracket 841, bearing frame 842, lower gluey sword pivot 843, lower gluey sword 844, lower gluey sword driving motor 845, lower gluey sword translation actuating cylinder 846, guide roller mechanism 85, guide roller mounting bracket 851, guide roller 852.

Detailed Description

The present invention will be further described with reference to the following drawings and detailed description, wherein the descriptions of "left", "right", etc. refer to fig. 1 for reference:

as shown in figures 1-8, a mixing film cooling system with automatic glue receiving function comprises a water cooling device 1, an air cooling device 5, a heat energy comprehensive utilization device 6, a film conveyer belt 7 and an automatic glue receiving device 8, wherein an isolating agent dip-coating chamber 2, a drying device 3 and a transition chamber 4 are sequentially connected between the water cooling device 1 and the air cooling device 5, the film just comes out of an open mill and is in a strip-shaped continuous type, the film can be formed into a sheet-shaped finished product after a series of cooling and energy cutting processes, the adhesive tape just comes out of the open mill is generally at a high temperature of about 160-170 ℃, the adhesive tape can be cooled to 80-90 ℃ after being cooled by the water cooling device 1, the cooling burden of the subsequent air cooling device 5 is effectively reduced, the film contains a large amount of volatile substances such as aromatic hydrocarbon and the like, and the volatile substances can be dissolved in a large amount of water if the adhesive tape directly and rapidly enters water washing for cooling, therefore, the release amount of volatile substances can be effectively reduced, the air condition of a workshop is improved, the health of workers is protected, the concentration of waste gas in subsequent air cooling can be reduced, the processing load of air cooling gas is reduced, the release agent dip-coating effect after water cooling is achieved in the release agent dip-coating chamber 2, the release agent can effectively prevent the adhesion of films in superposition storage, a release agent water tank 21 is arranged in the release agent dip-coating chamber 2, the release agent is automatically coated on the two sides of the films after passing through the release agent water tank 21, the drying device 3 has the effect of quick drying, so that the release agent can quickly form a release film, the transition chamber 4 has the relay transition effect, the films are finally transferred to the air cooling device 5 for terminal cooling operation to achieve normal-temperature output, the inlet end of the heat energy comprehensive utilization device 6 is respectively connected with the water cooling device 1 and the air cooling device 5, the outlet end of the heat energy comprehensive utilization device 6 is connected with the drying device 3, when the drying device 3 works, a large amount of high-temperature gas is needed to dry the film, the air cooling device 5 can generate a large amount of waste gas with temperature, the water cooling device 1 can also form a large amount of circulating cooling liquid with temperature, the heat energy comprehensive utilization device 6 can utilize the heat energy of the water cooling device 1 and the air cooling device 5 and utilize the exhaust air of the air cooling device 5 to perform drying operation, under the structure, the heat comprehensive utilization rate is high, the cooling waste gas can be reused, the purposes of protecting the environment and saving energy and reducing emission can be achieved, the production cost can be effectively reduced, the film conveying belt 7 sequentially penetrates through the water cooling device 1, the isolating agent dip-coating chamber 2, the drying device 3, the transition chamber 4 and the air cooling device 5, the film conveying belt 7 plays a role of conveying the film belt, the automatic adhesive receiving device 8 is arranged in the front channel of the water cooling device 1, the automatic adhesive receiving device 8 comprises a trolley mounting platform 81 and an adhesive receiving trolley 82, two trolley mounting platforms 81 are arranged in parallel, trolley running rails 811 are arranged on the two trolley mounting platforms 81, a rubber receiving trolley 82 is movably mounted on the two trolley mounting platforms 81, the rubber receiving trolley 82 can move left and right and can approach a rubber outlet roller of an open mill to receive a rubber sheet strip, the rubber receiving trolley 82 can move right and can be in butt joint with an inlet end of an air cooling device 5 to send the received rubber sheet strip to the air cooling device 5, a rubber outlet transmission belt 821 is required to be mounted on the rubber receiving trolley 82, so that rubber power is generated to send the rubber sheet strip to a rubber sheet conveying belt 7, an opening mechanism 83, a lower rubber mechanism 84 and a guide roller mechanism 85 are mounted at the left end of the trolley mounting platform 81, the left end of the trolley mounting platform 81 approaches the rubber outlet roller of the open mill, the rubber sheet strip can be automatically opened from the rubber outlet roller through the cooperation of the opening mechanism 83 and the lower rubber mechanism 84, and then the rubber sheet strip is sent to the air cooling device 5 through the rubber receiving trolley 82, guide roller mechanism 85 plays the output guide effect of film strip, connects mucilage binding through automatic glue binding apparatus 8 can realize automatic lower gluey and connect, send gluey operation, and whole journey need not manual cooperation, has effectively reduced the human cost, has protected that workman's is healthy.

The water cooling device 1 comprises a water cooling chamber 11, a heat exchange cooling tank 13 and a first heat exchange tube set 131, a film cooling water tank 12 is arranged in the water cooling chamber 11, a film conveyer belt 7 passes through the film cooling water tank 12, the film is cooled in the film cooling water tank 12, a heat exchange cooling zone 111 is arranged at the bottom in the water cooling chamber 11, the heat exchange cooling tank 13 is arranged below the water cooling chamber 11, the first heat exchange tube set 131 is communicated with the heat exchange cooling tank 13 and the heat exchange cooling zone 111, the first heat exchange tube set 131 plays a role in heat exchange cooling between the heat exchange cooling tank 13 and the heat exchange cooling zone 111, a first water pump 112 and a second water pump 113 are arranged in the water cooling chamber 11, the first water pump 112 and the second water pump 113 are both connected with the film cooling water tank 12 and the heat exchange cooling zone 111 through pipelines, the film enters from the left end of the film cooling water tank 12 and is output from the right end of the film cooling water tank 12, a water inlet pipe 121 is arranged at the right end of the film cooling water tank 12, a water tank water outlet pipe 122 is arranged below the left end of the film cooling water tank 12, the water outlet end of the first water pump 112 is connected with a water tank water inlet pipe 121, the first water pump 112 is responsible for pumping cooling water from the heat exchange cooling area 111 to the film cooling water tank 12, the water pumping end of the second water pump 113 is connected with the water tank water outlet pipe 122, the second water pump 113 is responsible for pumping the cooling water in the film cooling water tank 12 to the heat exchange cooling area 111, and cooling water flows from right to left are formed in the film cooling water tank 12 by one inlet and one outlet, and the direction is opposite to the advancing direction of the film, so that the effect of flushing the film can be achieved, the convection between the film and the film is accelerated, the cooling efficiency is improved, meanwhile, the high-temperature cooling water pumped to the heat exchange cooling area 111 is cooled by the first heat exchange tube group 131 and the cooling liquid in the heat exchange cooling box 13, and the film cooling water at the time of re-flow back is ensured to keep a lower temperature state, the film cooling water in the invention is in a recycling state, and only needs to be replaced regularly, the cooling liquid in the heat exchange cooling box 13 can be recycled, no waste is generated, compared with the traditional film water cooling device which needs to continuously generate waste water (the waste water is mainly caused by the fact that volatile substances in the film are dissolved in the water cooling process), the water treatment pressure is greatly reduced, the environment protection and emission reduction are facilitated, and the liquid level controller 123 is required to be installed in the film cooling water tank 12, so that the liquid level height of the film cooling water can be ensured to immerse the film.

Still install the dewatering brush wheel 14 in the water-cooling chamber 11, the dewatering brush wheel 14 is installed in film cooling water tank 12 exit end position, water stain can be remained on the film surface after the water-cooling, can influence the operation of follow-up coating isolating agent, consequently, installation dewatering brush wheel 14 carries out the dewatering to the film surface, this section film conveyer belt 7 adopts the bearing roller conveyer belt, should wrap up the cloth that removes water on the bearing roller relative with dewatering brush wheel 14 position, can with the 14 dual functions of dewatering brush wheel like this, will pass through the film of this position and carry out the dewatering of tow sides.

Drying device 3 includes drying chamber 31, drying chamber 31 top is connected with oven 32, drying chamber 31 below is connected with lower oven 33, the film passes through from drying chamber 31 middle part, go up oven 32, lower oven 33 connects outside wind regime, go up oven 32, lower oven 33 all is linked together (aperture baffle structure) with drying chamber 31, just so can form the hot-blast scanning of upper and lower double-sided, all dry the upper and lower two-sided of film, form the separant rete fast, drying chamber 31 airs exhaust from the side.

The air cooling device 5 comprises a first air cooling chamber 51 and a tail air cooling chamber 52, a plurality of middle air cooling chambers 53 are arranged and connected between the first air cooling chamber 51 and the tail air cooling chamber 52 along a straight line, the first air cooling chamber 51 comprises an air cooling chamber main body 511, an upper air cooling box 512 is connected above the air cooling chamber main body 511, a lower air cooling box 513 is connected below the air cooling chamber main body 511, the upper air cooling box 512 and the lower air cooling box 513 are communicated with the air cooling chamber main body 511, films pass through the air cooling chamber main body 511 through a film conveying belt 7 and are subjected to double-sided cooling effect, two sides of the air cooling chamber main body 511 are respectively provided with a side air outlet box 514, the side air outlet boxes 514 are also communicated with the air cooling chamber main body 511, cooling air is discharged from the side air outlet boxes 514, the main structures of the first air cooling chamber 51, the tail air cooling chamber 52 and the middle air cooling chamber 53 are consistent, a plurality of new air fans 521 are respectively arranged on the upper air cooling box 512 and the lower air cooling box 513 of the tail air cooling chamber 52, the tail air cooling chamber 52 is used as a main fresh air inlet end, therefore, a fresh air fan 521 set is installed, the upper air cooling box 512 and the lower air cooling box 513 of the first air cooling chamber 51 and the middle air cooling chamber 53 are respectively provided with an auxiliary fan 531, the auxiliary fans 531 are not opened under the normal condition, when the flow rate of cooling air is small or the temperature is overhigh, the auxiliary fans can be opened to stabilize the cooling effect, the first air cooling chamber 51, the tail air cooling chamber 52 and the plurality of middle air cooling chambers 53 are sequentially connected through pipelines to form a progressive air duct, the connection mode is that two side air outlet boxes 514 of the latter air cooling chamber are respectively connected with the upper air cooling box 512 and the lower air cooling box 513 of the former air cooling chamber through pipelines, after progressive connection, an air duct advancing from the tail air cooling chamber 52 to the first air cooling chamber 51 is formed, because the tail air cooling chamber 52 is the outlet end of a film product, the film is basically in a normal temperature state, therefore, the film is suitable for being used as a fresh air inlet, the first air cooling chamber 51 is an inlet end after being dried, at the moment, the film is still in a high-temperature state, if the film is directly cooled by fresh air like a traditional air cooling system, the cooling effect is good, but the fresh air is large in demand and serious in energy consumption, the subsequent waste gas treatment capacity is large, and the treatment burden is heavy, so that the air cooling path is lengthened, the first air cooling chamber 51 is used as an air outlet end, the fresh air entering the tail air cooling chamber 52 is cooled step by step, the cooling air is gradually heated in the process, the temperature is increased after being transmitted to the position of the first air cooling chamber 51 and is lower than the temperature of the film in the first air cooling chamber 51, the film temperature can be effectively reduced, the same cooling effect can be realized by using smaller fresh air volume by lengthening the air cooling path, and the effects of energy conservation and emission reduction are good.

The heat energy comprehensive utilization device 6 comprises an air outlet chamber 61, a hot air recycling tank 62, a hot water recycling tank 63 and a second heat exchange pipe set 64, wherein the air outlet chamber 61, the hot air recycling tank 62 and the hot water recycling tank 63 are sequentially overlapped from top to bottom, the second heat exchange pipe set 64 is communicated with the hot air recycling tank 62 and the hot water recycling tank 63, the inlet end of the hot air recycling tank 62 is connected with the outlet end of a side air outlet tank 514 of a first air cooling chamber 51, the side air outlet tank 514 of the first air cooling chamber 51 is an air outlet of the whole air cooling device, waste gas formed in the air cooling device can be recycled (recycled as drying air) by coming to the hot air recycling tank 62, the inlet end of the hot water recycling tank 63 is connected with the outlet end of a heat exchange cooling tank 13, the outlet end of the air outlet chamber 61 is respectively connected with pipelines of an upper drying oven 32 and a lower drying oven 33 of a drying chamber 31, waste gas or waste water generated by a common cooling system can be directly centralized treated, and heat energy in the waste gas or the waste water, the drying operation after water cooling and spacer agent dipping requires higher temperature gas for operation, so the invention designs a heat energy comprehensive utilization device 6, the waste gas with temperature generated in the air cooling device 5 is recycled for the second time and is used as drying air, the hot water recycling box 63 enters the cooling liquid from the heat exchange cooling box 13, the temperature of the cooling liquid is higher at the moment and can be recycled just after cooling, a part of heat can be exchanged to the waste gas entering the hot air recycling box 62 from the first air cooling chamber 51 through the second heat exchange tube group 64 (the temperature of the cooling liquid from the water cooling device 1 is higher than that of the waste gas from the air cooling device 5), the temperature of the waste gas is reduced while the temperature of the waste gas is increased, thus the invention has multiple beneficial effects, not only can effectively reduce the cooling burden of the cooling liquid, but also can increase the temperature of the waste gas (drying air), the heating load of the drying air is reduced, the heating pipe 611 is installed in the air outlet chamber 61, the drying air can meet the drying requirement only when the drying air has a high temperature (about 100 ℃), the waste gas (drying air) after heat exchange can not reach the temperature, and the temperature requirement can be met through the heating pipe 611.

The scutching mechanism 83 is installed at a position between two trolley installation platforms 81, the scutching mechanism 83 comprises a scutching base frame 831 and a scutching driving cylinder 832, the scutching driving cylinders 832 are fixedly installed on the scutching base frame 831, the piston rod ends of the scutching driving cylinders 832 are connected with a scutching knife push rod 833, two symmetrically arranged scutching blades 834 are installed on the scutching knife push rod 833, the scutching blades 834 are installed towards a rubber outlet roller of the open mill, the scutching driving cylinder 832 can push the scutching blades 834 to move towards the rubber outlet roller, so that rubber strips are cut on the whole rubber sheet wound on the rubber outlet roller, the two scutching blades 834 are designed to be adjustable in distance, and the width of the rubber strip is determined by the distance between the two scutching blades 834.

The lower rubber coating mechanism 84 comprises a lower rubber coating mechanism mounting frame 841, bearing seats 842, a lower rubber coating cutter rotating shaft 843, a lower rubber coating cutter driving motor 845 and a lower rubber coating cutter translation driving cylinder 846, wherein the lower rubber coating mechanism mounting frame 841 is installed on two trolley mounting platforms 81 in a crossing way, the two bearing seats 842 are arranged on the lower rubber coating mechanism mounting frame 841 in parallel, the lower rubber coating cutter rotating shaft 843 is installed on the two bearing seats 842 in a rotating way, the lower rubber coating cutter rotating shaft 843 is connected with a lower rubber coating cutter 844, one end of the lower rubber coating cutter rotating shaft 843 is connected with the output end of the lower rubber coating cutter driving motor 845 in a transmission way, the two lower rubber coating cutter translation driving cylinders 846 are fixedly installed on the lower rubber coating mechanism mounting frame 841, the lower rubber coating cutter translation driving cylinders 846 are connected with the bearing seats 842 in a one-to-one correspondence way, the lower rubber coating cutter translation driving cylinder 846 can drive the bearing seats 842 to move forwards, so that the lower rubber coating cutter 844 approaches the rubber coating cutter driving motor 845 to drive the lower rubber coating cutter 844 to rotate, therefore, the lower rubber blade 844 contacts the rubber roll, the broken ends of the film strips cut by the scutching mechanism 83 are output (the film strips cut by the scutching mechanism 83 are continuous, or are wound on the rubber roll, if the film strips are not broken, the film strips cannot be output), the lower rubber blade 844 turns downwards to have a driving force effect on the film strips, and the head parts of the film strips can be thrown and dropped to the rubber receiving trolley 82.

Guide roller mechanism 85 includes guide roller mounting bracket 851, guide roller 852, guide roller mounting bracket 851 installs the left end at two dolly mounting platform 81, guide roller 852 rotates and installs on guide roller mounting bracket 851, guide roller 852's peak height and connect gluey dolly 82 mesa highly uniform, can guarantee the smoothness that the film strip was pulled out and is carried like this, install contact pick-up on the guide roller 852, when no longer contacting the film strip on guide roller 852, prove that the film strip is disconnected takes or film production is accomplished, this is to control and connect gluey dolly 82 and move left, return to left and connect gluey station.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.