阅读说明：本技术 一种轨道车辆底架 (Rail vehicle chassis ) 是由 王海钧 张海波 金希红 苏永章 王赵华 于 2021-08-20 设计创作，主要内容包括：本发明提供一种碰撞强度高、力流分布合理的轨道车辆底架,包括平行设置的两边梁、设置在边梁一端并连接边梁的牵引梁、设置在两边梁之间的枕梁,远离牵引梁且连接边梁的端部横梁。本发明同时提供一种能提高轨道车辆底架碰撞强度的牵引梁,牵引梁由牵引梁型材组成,牵引梁型材包括型材本体,以及与型材本体的后端面一端连接的缓冲梁连接接口以及连接筋板连接接口；牵引梁型材的前端面上为车钩安装位置,两牵引梁型材对接并对称设置在底架纵向中心线两侧。(The invention provides a rail vehicle underframe with high collision strength and reasonable force flow distribution, which comprises two side beams arranged in parallel, a traction beam arranged at one end of each side beam and connected with the side beams, a sleeper beam arranged between the two side beams, and an end cross beam far away from the traction beam and connected with the side beams. The invention also provides a draft sill capable of improving the collision strength of the underframe of the railway vehicle, which consists of draft sill profiles, wherein each draft sill profile comprises a profile body, and a buffer beam connecting interface and a connecting rib plate connecting interface which are connected with one end of the rear end face of the profile body; the front end face of the draft sill section bar is provided with a car coupler mounting position, and the two draft sill section bars are butted and symmetrically arranged at two sides of the longitudinal center line of the underframe.)

1. The utility model provides a rail vehicle chassis, including parallel arrangement's both sides roof beam, the setting is at roof beam one end and connect the draw beam of roof beam, the sleeper beam of setting between both sides roof beam, keep away from the draw beam and connect the tip crossbeam of roof beam, a serial communication port, still including setting up the first bumper beam between draw beam and sleeper beam, the second bumper beam of setting between sleeper beam and tip crossbeam, first bumper beam or second bumper beam are two, along the vertical central line symmetry setting of chassis.

2. The underframe of claim 1, wherein the sleeper beam is composed of three sections when viewed from a longitudinal section, wherein the left section and the right section in the sectional view have the same structure, a traction pin thread block mounting cavity is arranged on the outer side of the left section and the right section, and an X-shaped rib plate is arranged in a middle section cavity.

3. The underframe of claim 2, wherein sleeves are arranged in the cavities of the left and right section bars of the sleeper beam, and the sleeves are connected with the sleeper beam in an adhering and welding manner.

4. The rail vehicle undercarriage of claim 1 wherein a floor lap joint is provided on the side rails; the edge beams differ in their lateral thickness near the floor lap joint.

5. The railway vehicle undercarriage of claim 4 wherein the edge beams are stepped at different lateral thicknesses.

6. The railway vehicle undercarriage of claim 5 wherein the step on the side rail is arcuate in shape.

7. The railway vehicle underframe according to claim 1, wherein the draft sill comprises a draft sill profile, and the draft sill profile is composed of a profile body, a bumper beam connecting interface and a connecting rib plate connecting interface, wherein the bumper beam connecting interface is connected with one end of the rear end face of the profile body; the connecting rib plate connecting interface is close to the center of the section bar body compared with the buffer beam connecting interface; the two traction beam profiles are butted and symmetrically arranged at two sides of the longitudinal center line of the underframe to form a part of the traction beam.

8. The rail vehicle undercarriage of claim 7 wherein the bumper beam connection interface is angled with respect to the connection rib plate connection interface section.

9. The draft sill profile is characterized by consisting of a profile body, a bumper beam connecting interface and a connecting rib plate connecting interface, wherein the bumper beam connecting interface is connected with one end of the rear end face of the profile body; the connecting rib plate connecting interface is close to the center of the section bar body compared with the buffer beam connecting interface.

10. The trailing beam profile of claim 9, wherein the bumper beam connection interface is angled with respect to the connection web connection interface profile.

Technical Field

The invention relates to an underframe of a rail vehicle.

Background

With the continuous increase of the speed of the motor train unit, the inertia force generated by the acceleration is very large, the vehicle can generate very large stress and displacement, the strength requirement of the train body of the motor train unit must meet the relevant requirement, and meanwhile, enough safety allowance is needed.

In the prior art, the underframe comprises two underframe boundary beams (3) which are arranged in parallel, a traction beam (1) which is arranged at one end of the underframe boundary beam (3) and connected with the underframe boundary beams (3), a sleeper beam (4) which is arranged between the two underframe boundary beams (3), and an end cross beam (7) which is far away from the traction beam (1) and connected with the underframe boundary beams (3). The end structure of the underframe is used as an important stressed part of the train body and even the whole train, and the structural strength of the end structure is the highest weight of the whole train body of the motor train unit. The end structure is used as an important part of the car body, the welding amount is large, the welding deformation is large in the assembling and welding process, and the requirements of verticality, flatness and the like of a car coupler mounting plate, an underframe floor and the like are difficult to meet.

Disclosure of Invention

The invention aims to provide a railway vehicle chassis with high collision strength and reasonable force flow distribution.

Another object of the present invention is to provide a draft sill which can improve the crash strength of the underframe of a railway vehicle.

The invention provides a rail vehicle underframe which comprises two underframe boundary beams arranged in parallel, a traction beam (1) arranged at one end of each underframe boundary beam and connected with the underframe boundary beams, a sleeper beam arranged between the two underframe boundary beams, an end cross beam far away from the traction beam and connected with the underframe boundary beams, a first buffer beam arranged between the traction beam and the sleeper beam, and a second buffer beam arranged between the sleeper beam and the end cross beam, wherein the number of the first buffer beam or/and the second buffer beam is two, and the first buffer beam or/and the second buffer beam are symmetrically arranged along the longitudinal central line of the underframe.

Through the above-mentioned underframe structure, the collision force is conducted and dispersed through the draft sill, and the force flow transmission route is shown in fig. 1.

The sleeper beam is an important stressed element in the underframe of the railway vehicle. According to the embodiment of the invention, the sleeper beam is composed of three sectional materials when seen from a longitudinal section, wherein the left sectional material and the right sectional material in the sectional drawing have the same structure, a traction pin thread block mounting cavity is arranged on the outer side of the sectional material, and an X-shaped rib plate is arranged in a middle sectional material cavity.

A sleeve is typically provided on the bolster for the cable to pass through. According to the embodiment of the invention, the cavities of the left section and the right section of the sleeper beam are provided with the sleeves, and the sleeves are connected with the sleeper beam in a bonding and welding mode. Flanges are arranged along the transverse direction of the underframe to fixedly connect the sleeper beam sectional material and the sleeve, and the sleeve is fixed by gluing. The sleeper beam threading sleeve adopts a connection mode of mixed use of bonding and welding, so that the connection reliability is guaranteed, and meanwhile, the strength reduction of a sleeper beam weak area caused by welding influence can be avoided.

The boundary beam and the section bar section contain a vehicle body side wall butt joint interface and a floor lap joint interface, and provide a cavity of the shock absorber seat with rolling resistance, snake resistance and the like. The transverse thickness of the upper middle part of the edge beam of the underframe and the part near the floor joint is different. One embodiment is to form steps where the lateral thickness of the edge beams is different.

Preferably, the step is provided in a circular arc shape. The outer side of the arc is kept as a big arc, and the inner side is a small arc. The function of the chassis is to reduce the rigidity mutation of the whole chassis and gradually transfer stress, thereby avoiding stress concentration.

Generally, the transition of high and low floor areas at this position will have stress concentration, so the solution provided by the present application can transfer the stress and gradually weaken the stress to the position of the base material (i.e. the profile body). Typically the yield strength of the profile body is 225MPa and the yield strength of the weld is 125 MPa.

The traction beam consists of a traction beam section, and the traction beam section comprises a section body, a buffer beam connecting interface and a connecting rib plate connecting interface which are connected with one end of the rear end face of the section body; the connecting rib plate connecting interface is close to the central line of the section bar body compared with the buffer beam connecting interface. And the front end surface of the traction beam section is provided with a car coupler mounting position. The two traction beam profiles are butted and symmetrically arranged at two sides of the longitudinal center line of the underframe to form the traction beam.

According to the embodiment of the invention, the connecting interface of the buffer beam and the connecting interface section bar of the connecting rib plate form a certain angle. The connecting rib plates are arranged according to the angle, one end of each connecting rib plate is fixed with the connecting interface of the connecting rib plate, and the other end of each connecting rib plate is fixedly connected with the buffer beam. The invention is suitable for the condition that the stress point of the traction beam and the main stress part buffering beam for transferring force flow are not on the same straight line, namely the unbalance loading stress condition with worse stress condition, and increases the adaptability of the underframe and the traction beam to the stress condition.

According to the invention, through reasonably arranging the end part structure of the underframe of the railway vehicle, the force flow distribution of the underframe is reasonable when the underframe is stressed, and the collision strength is improved. Particularly, by combining the structural design of the traction beam, the buffer beam well solves the problem of the stress state deterioration caused by the fact that the coupler mounting point (namely a tension and compression stress point) and the buffer beam are not in the same longitudinal line (namely unbalance loading is caused) due to the limitation of the coupler mounting width and the buffer beam distance.

Drawings

Fig. 1 shows an end structure and a force flow transmission path of a novel motor train unit.

FIG. 2 is a bolster and profile of the present invention, where a is a perspective view of the bolster profile; b is a cross-sectional view of a bolster profile of an embodiment of the present invention.

Fig. 3 is a cross-sectional view of a bolster and a bumper beam provided in accordance with an embodiment of the present invention after attachment.

Fig. 4 is a cross-sectional view of a conduit sleeve and a bolster in a bolster provided by an embodiment of the present invention.

Fig. 5 is a schematic structural view of a side sill provided in an embodiment of the present invention, wherein a is a perspective view of the side sill and b is a sectional view of the side sill.

Fig. 6 is an enlarged view of the step structure on the edge beam in the embodiment of the present invention.

Fig. 7 is a partial structural view of an end beam portion in an embodiment of the present invention.

FIG. 8 is a cross-sectional view of a trailing beam profile in an embodiment of the present invention.

FIG. 9 is a view of the construction of the offset draft sill and bumper beam connection of the present invention.

Detailed Description

As shown in fig. 1, an embodiment of the underframe of the railway vehicle of the invention comprises a towing beam 1, side beams 3, a sleeper beam 4, a first bumper beam 2, a second bumper beam 6, an end cross beam 7 and an end floor 5, wherein the towing beam 1 is connected with one end of the two side beams 3, the other end of the side beams is connected with the end cross beam 7, and the sleeper beam 4 is connected with the two side beams between the end cross beam 7 and the towing beam 1. The two buffer beams are arranged symmetrically along the longitudinal center line of the underframe, and the two buffer beams are respectively arranged between the traction beam 1 and the sleeper beam 4 and between the sleeper beam 4 and the end cross beam 7.

As shown in fig. 2b, the sleeper beam 4 is composed of three sectional materials when viewed from the cross section, wherein the left and right sleeper beam sectional materials 4.1 in the cross section have the same structure, a traction pin thread block mounting cavity 4.3 is arranged on the outer side of the sleeper beam sectional material, and an X-shaped rib plate 4.4 is arranged in a middle sleeper beam sectional material two 4.2 cavity. The above components are welded to form the sleeper beam 4.

With reference to fig. 2a and 4, when the wire casing 4.6 passes through the sleeper beam 4, the wire casing 4.6 can be fixed by the flange 4.5 and by bonding 4.7 and welding.

Fig. 3 shows a cross-sectional view of the bolster 4 after it is connected to the first and second bumper beams 2, 6. Fig. 3 also shows the fixing of the draw pin threaded block 4.9 in the draw pin threaded block mounting cavity 4.3 by means of bolts 4.8.

As shown in fig. 5b, the section of the side beam 3 profile consists of a side wall connecting interface 3.1, a floor connecting interface 3.2, a vertical rib 3.4, an anti-rolling/anti-snake-shaped shock absorber mounting surface 3.3 and the like.

Referring to fig. 5a, 6 and 7, the thickness in the lateral direction of the edge beam differs on the edge beam, especially if, as seen from the overall underframe, an underframe sloping floor 9 is provided in the middle of the underframe, i.e. at the level of the floor interface. Thereby, the stress generated therein can be transferred. Steps 3.5 and 3.6 formed by different thicknesses and the outer part 3.8 adopt larger circular arc smooth transition 3.6 so as to ensure the attractive appearance of the vehicle; the inner part 3.5 adopts small circular arc smooth transition to form a step, thereby achieving the purpose of stress transfer.

As shown in fig. 8, the draft sill 1 section bar includes a section bar body 1.1, a bumper beam connection interface 1.2 connected with one end of the rear end face of the section bar body, and a connection rib plate connection interface 1.3; the position of the connecting rib plate connecting interface 1.2 is close to the center of the section bar body 1.1 compared with the position of the buffer beam connecting interface 1.3. All the parts are connected in a welding mode. The bumper beam connecting interface 1.3 and the connecting rib plate connecting interface 1.2 are in a certain angle n.

Referring to fig. 9, the draft sill comprises two draft sill profiles 1.1 welded in the length direction and symmetrically arranged on both sides of the longitudinal center line of the underframe, forming the draft sill 1. The connecting rib plate 10 is arranged according to the angle formed by the buffer beam connecting interface 1.3 and the connecting rib plate connecting interface 1.2 section bar, one end of the connecting rib plate is fixed with the connecting rib plate connecting interface, and the other end is fixedly connected with the buffer beam.

It should be understood that the examples are only for illustrating the invention more clearly and are not to be construed as limiting the scope of the invention, and all the modifications and equivalent variations of the various equivalent forms of the invention are still within the technical scope of the invention.