Polarizer assembly, film tearing method thereof and preparation method of display module

文档序号:1797764 发布日期:2021-11-05 浏览:15次 中文

阅读说明:本技术 偏光片组件及其撕膜方法和显示模组的制备方法 (Polarizer assembly, film tearing method thereof and preparation method of display module ) 是由 邓童文 刘洋 乔西杰 姚可 刘春元 周芋竹 艾帅 常开杰 汪耀龙 杨益祥 冯昱寰 于 2021-07-30 设计创作,主要内容包括:本发明涉及一种偏光片组件及其撕膜方法和显示模组的制备方法。所述偏光片组件,形成有第一区域与第二区域,偏光片组件,包括:偏光片与第一保护膜。第一保护膜粘附在偏光片的表面;第一保护膜包括第一保护部与第二保护部,第一保护部位于第一区域,第二保护部位于第二区域;第二保护部部分包围第一保护部,第二保护部与第一保护部相互分离;第一保护部沿偏光片的长边方向延伸,第二保护部沿长边方向延伸;在长边方向上,第一保护部靠近偏光片的第一短边的第一端与第二保护部靠近第一短边的第一端之间存在间隔。根据本发明的实施例,可以提高在制备显示面板的过程中支撑基板的利用率,提高显示面板的排版率,还可提高撕膜质量、成功率与撕膜效率。(The invention relates to a polarizer assembly, a film tearing method thereof and a preparation method of a display module. The polarizer assembly, which is formed with a first region and a second region, includes: a polarizer and a first protection film. The first protective film is adhered to the surface of the polarizer; the first protection film comprises a first protection part and a second protection part, the first protection part is positioned in the first area, and the second protection part is positioned in the second area; the second protection part partially surrounds the first protection part, and the second protection part and the first protection part are separated from each other; the first protection part extends along the long edge direction of the polaroid, and the second protection part extends along the long edge direction; in the long side direction, a gap exists between the first end of the first protection part close to the first short side of the polaroid and the first end of the second protection part close to the first short side. According to the embodiment of the invention, the utilization rate of the supporting substrate in the process of preparing the display panel can be improved, the typesetting rate of the display panel can be improved, and the film tearing quality, success rate and film tearing efficiency can also be improved.)

1. A polarizer assembly formed with a first region and a second region, the polarizer assembly comprising:

a polarizer;

a first protective film adhered to a surface of the polarizer; the first protection film comprises a first protection part and a second protection part, the first protection part is positioned in the first region, and the second protection part is positioned in the second region; the second protection portion partially surrounds the first protection portion, the second protection portion and the first protection portion being separated from each other; the first protection part extends along the long side direction of the polaroid, and the second protection part extends along the long side direction; in the long side direction, a gap exists between a first end of the first protection part close to the first short side of the polarizer and a first end of the second protection part close to the first short side.

2. The polarizer assembly of claim 1, wherein the second protective portion surrounds the first protective portion from three sides, the second protective portion having a shape complementary to the shape of the first protective portion.

3. The polarizer assembly of claim 1, wherein the first protective film comprises two first protective portions on both sides of the second protective portion in a short side direction of the polarizer.

4. A polarizer assembly according to claim 3, wherein a space is present between a second end of the first protective portion near a second short side of the polarizer, which is opposite to the first short side, and a second end of the second protective portion near the second short side in the long side direction.

5. The polarizer assembly of claim 4, wherein the first protective portion is rectangular and the second protective portion is I-shaped.

6. The polarizer assembly of claim 1, further comprising an adhesive layer and a second protective film, the adhesive layer being located between the polarizer and the first protective film, the second protective film being located on a side of the polarizer facing away from the first protective film.

7. A method of peeling a polarizer assembly, characterized by being applied to the polarizer assembly of any one of claims 1 to 6; the method comprises the following steps:

one end of the film tearing tool is pasted on a pasting position of the second protection part, and the pasting position is located at the first end of the second protection part; the other end of the film tearing tool is a tearing position;

and applying pulling force to the tearing position, and tearing the second protection part off the polarizer to obtain the polarizer assembly after film tearing.

8. The method of peeling a polarizer assembly according to claim 7, wherein when the second protective portion has an axis of symmetry along the long side, the attachment position is located on a side of the axis of symmetry near a first vertex of the second protective portion, the first vertex being a vertex of the second protective portion near the first short side.

9. The method of peeling a polarizer assembly according to claim 8, wherein the pasting position is located at the first vertex.

10. The preparation method of the display module is characterized in that a first area and a second area are formed on the polarizer assembly, the first protection part is positioned in the first area, and the second protection part is positioned in the second area; the method comprises the following steps:

tearing the second protective part from the polarizer by using the method for tearing a polarizer assembly according to claim 7 to obtain a torn polarizer assembly;

attaching the polarizer assembly after the film is torn to the display substrate, wherein the partial projection of the display substrate on the polarizer assembly after the film is torn is positioned in the second area; the display substrate comprises a display panel and a first cutting part; the polarizer comprises a reserved part and a removing part; the polarizer assembly after being subjected to film tearing comprises a second cutting part and a reserved part of the polarizer, wherein the second cutting part comprises the first protection part and a removal part of the polarizer;

cutting the display substrate and the polarizer assembly after the film is torn to cut the first cut part and the second cut part to obtain a display module; the first protection part is adhered to the removing part of the polarizer, the removing part of the polarizer is adhered to the first cutting part of the display substrate, and the display module comprises the display panel and the retaining part of the polarizer.

11. The method for manufacturing a display module according to claim 10, wherein after the cutting of the display substrate and the peeled polarizer assembly, the method further comprises:

and adopting waste discharge equipment to remove the first cutting part and the second cutting part, wherein the waste discharge equipment removes the first cutting part and the second cutting part by adsorbing the first protection part.

12. The method for manufacturing a display module according to claim 11, further comprising, after removing the first cut-out portion and the second cut-out portion with a waste removing apparatus:

and attaching a third protective film to the display module, wherein the third protective film is positioned on one side of the display panel, which is back to the reserved part of the polaroid, and the edge of the display module retracts inwards relative to the edge of the third protective film.

Technical Field

The invention relates to the technical field of display, in particular to a polarizer assembly, a film tearing method thereof and a preparation method of a display module.

Background

In the related art, after the display panel is manufactured, the edge (e.g., the periphery or a part of the side edge in the periphery) of the display panel is usually cut, for example, when the display panel has an irregular shape, e.g., a rectangle with rounded corners or an indent (i.e., Notch), the display panel needs to be cut in a special shape, and after the cutting is completed, the waste material needs to be removed.

The waste material is removed by absorbing the cut waste material (i.e. Dummy) by the suction nozzle, and the suction nozzle has a certain size, and the width of the waste material is at least equal to the size of the suction nozzle, so that correspondingly, the width of the cut part on the display panel should be at least equal to the size of the suction nozzle, thereby reducing the utilization rate of the supporting substrate in the process of preparing the display panel, namely, causing the typesetting rate of the display panel to be lower, and further increasing the production cost.

Disclosure of Invention

The invention provides a polaroid assembly, a film tearing method thereof and a preparation method of a display module, which aim to overcome the defects in the related art.

According to a first aspect of embodiments of the present invention, there is provided a polarizer assembly having a first region and a second region formed thereon, the polarizer assembly including:

a polarizer;

a first protective film adhered to a surface of the polarizer; the first protection film comprises a first protection part and a second protection part, the first protection part is positioned in the first region, and the second protection part is positioned in the second region; the second protection portion partially surrounds the first protection portion, the second protection portion and the first protection portion being separated from each other; the first protection part extends along the long side direction of the polaroid, and the second protection part extends along the long side direction; in the long side direction, a gap exists between a first end of the first protection part close to the first short side of the polarizer and a first end of the second protection part close to the first short side.

In one embodiment, the second protection portion surrounds the first protection portion from three sides, the shape of the second protection portion being complementary to the shape of the first protection portion.

In one embodiment, the first protective film includes two first protective portions located on both sides of the second protective portion in a short side direction of the polarizer.

In one embodiment, in the long side direction, a space exists between a second end of the first protection portion near a second short side of the polarizer, which is opposite to the first short side, and a second end of the second protection portion near the second short side.

In one embodiment, the first protection portion is rectangular and the second protection portion is i-shaped.

In one embodiment, the polarizer assembly further includes an adhesive layer and a second protective film, the adhesive layer is located between the polarizer and the first protective film, and the second protective film is located on a side of the polarizer opposite to the first protective film.

According to a second aspect of the embodiments of the present invention, there is provided a method of peeling a film of a polarizer assembly, applied to the polarizer assembly described above; the method comprises the following steps:

one end of the film tearing tool is pasted on a pasting position of the second protection part, and the pasting position is located at the first end of the second protection part; the other end of the film tearing tool is a tearing position;

and applying pulling force to the tearing position, and tearing the second protection part off the polarizer to obtain the polarizer assembly after film tearing.

In one embodiment, when the second protection portion has a symmetry axis along the long side, the pasting position is located on a side of the symmetry axis close to a first vertex of the second protection portion, where the first vertex is a vertex of the second protection portion close to the first short side.

In one embodiment, the paste location is located at the first vertex.

According to a third aspect of the embodiments of the present invention, there is provided a method for manufacturing a display module, in which a first region and a second region are formed in the polarizer assembly, the first protection portion is located in the first region, and the second protection portion is located in the second region; the method comprises the following steps:

tearing the second protection part from the polarizer by adopting the method for tearing the polarizer assembly to obtain the polarizer assembly after film tearing;

attaching the polarizer assembly after the film is torn to the display substrate, wherein the partial projection of the display substrate on the polarizer assembly after the film is torn is positioned in the second area; the display substrate comprises a display panel and a first cutting part; the polarizer comprises a reserved part and a removing part; the polarizer assembly after being subjected to film tearing comprises a second cutting part and a reserved part of the polarizer, wherein the second cutting part comprises the first protection part and a removal part of the polarizer;

cutting the display substrate and the polarizer assembly after the film is torn to cut the first cut part and the second cut part to obtain a display module; the first protection part is adhered to the removing part of the polarizer, the removing part of the polarizer is adhered to the first cutting part of the display substrate, and the display module comprises the display panel and the retaining part of the polarizer.

In one embodiment, after the cutting of the display substrate and the peeled polarizer assembly, the method further includes:

and adopting waste discharge equipment to remove the first cutting part and the second cutting part, wherein the waste discharge equipment removes the first cutting part and the second cutting part by adsorbing the first protection part.

In one embodiment, after the removing the first cut-out portion and the second cut-out portion with the waste discharging apparatus, the method further includes:

and attaching a third protective film to the display module, wherein the third protective film is positioned on one side of the display panel, which is back to the reserved part of the polaroid, and the edge of the display module retracts inwards relative to the edge of the third protective film.

According to the above embodiment, since the first protection film adhered to the surface of the polarizer includes the first protection portion and the second protection portion, the first protection portion is located in the first region of the polarizer assembly, the second protection portion is located in the second region of the polarizer assembly, and the second protection portion is separated from the first protection portion, so that the second protection portion can be torn from the polarizer and the first protection portion is left on the polarizer, when the polarizer assembly after being peeled is attached to the display substrate and the polarizer assembly after being peeled are cut to remove the waste, the waste removal apparatus can remove the first cutting portion and the second cutting portion by adsorbing the first protection portion because the first protection portion and the removal portion of the polarizer are adhered together, and the removal portion of the polarizer and the first cutting portion of the display substrate are adhered together, thereby removing the waste, and then can reduce the size of the first cutting portion of the display substrate, improve the utilization ratio of the supporting substrate in the process of preparing the display panel, improve the typesetting rate of the display panel, and reduce the production cost.

Moreover, because the first protection part extends along the long side direction of the polaroid, the second protection part extends along the long side direction, and in the long side direction, an interval exists between the first end of the first short side, close to the polaroid, of the first protection part and the first end of the first short side, close to the second protection part, of the second protection part, therefore, when the second protection part is torn off from the polaroid by using the film tearing tool, because one end of the film tearing tool is pasted at the pasting position of the second protection part, the pasting position is located at the first end of the second protection part, and therefore, an interval also exists between the pasting position and the first end of the first protection part, when the second protection part is torn off from the polaroid, the first protection part can be prevented from being torn off, the film tearing quality and the success rate are improved, moreover, the difficulty of pasting one end of the film tearing tool at the pasting position of the second protection part is reduced, and the film tearing efficiency is improved.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.

Fig. 1 is a schematic view showing a relationship between a support substrate and a display panel when the display panel is manufactured according to the related art;

fig. 2 is a schematic structural view of a display unit shown in the related art;

FIG. 3 is a schematic diagram illustrating a polarizer assembly according to an embodiment of the present invention;

FIG. 4 is a schematic diagram illustrating another polarizer assembly according to an embodiment of the present invention;

FIG. 5 is a flowchart illustrating a method of peeling a polarizer assembly according to an embodiment of the present invention;

FIG. 6 is a schematic diagram illustrating a tear of a polarizer assembly according to an embodiment of the present disclosure;

FIG. 7 is a schematic diagram illustrating a structure of a polarizer assembly after being peeled according to an embodiment of the present invention;

FIG. 8 is a schematic diagram illustrating a structure of a polarizer assembly after being peeled according to an embodiment of the present invention;

FIG. 9 is a flowchart illustrating a method for manufacturing a display module according to an embodiment of the invention;

FIG. 10 is a schematic structural diagram of a display substrate according to an embodiment of the present invention;

FIG. 11 is a schematic structural diagram of a polarizer according to an embodiment of the present invention;

FIG. 12 is a schematic structural diagram illustrating an adhesive layer according to an embodiment of the present invention;

FIG. 13 is a schematic diagram illustrating a second cut-out in accordance with an embodiment of the present invention;

FIG. 14 is a schematic diagram illustrating a polarizer assembly after a tear has been applied to a display substrate in accordance with an embodiment of the present invention;

FIG. 15 is a schematic diagram illustrating a polarizer assembly with a display substrate with a tear film applied thereto according to an embodiment of the invention;

FIG. 16 is a schematic structural diagram of a display module according to an embodiment of the invention;

FIG. 17 is a schematic structural diagram illustrating a first cut-out and a second cut-out according to an embodiment of the present invention;

fig. 18 is a schematic structural view illustrating a display module to which a third protective film is attached according to an embodiment of the present invention.

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the invention, as detailed in the appended claims.

In the related art, as shown in fig. 1, when preparing the display panel 11, a plurality of display panels 11 are prepared on a supporting substrate 12, and then the plurality of display panels 11 are divided to obtain the display unit 14 shown in fig. 2, wherein the display unit 14 includes the display panel and the scrap portion 13. After cutting the display unit 14, the scrap part 13 needs to be removed. Because the suction nozzle has a certain size, the width W of the waste material part 13 is at least equal to the size of the suction nozzle, and accordingly, the width W of the waste material part 13 should also be at least equal to the size of the suction nozzle, so that the utilization rate of the supporting substrate in the process of preparing the display panel is reduced, that is, the typesetting rate of the display panel is low, and the production cost is increased.

In order to solve the above technical problems, embodiments of the present invention provide a polarizer assembly, a film tearing method thereof, and a manufacturing method of a display module, which can reduce the size of a first cut portion of a display substrate, improve the utilization rate of a support substrate in the process of manufacturing a display panel, improve the layout rate of the display panel, and reduce the production cost. Moreover, the film tearing quality and success rate can be improved.

The embodiment of the invention provides a polarizer assembly. As shown in fig. 3, the polarizer assembly is formed with a first region Q1 and a second region Q2, as shown in fig. 3, the polarizer assembly includes: a polarizer 21 and a first protective film 22.

In the present embodiment, as shown in fig. 3, the first protective film 22 is adhered to the surface of the polarizer 21. The first protection film 22 includes a first protection portion 221 and a second protection portion 222. The first protection portion 221 is located in the first region Q1, and the second protection portion 222 is located in the second region Q2. The second protection portion 222 partially surrounds the first protection portion 221, and the second protection portion 222 and the first protection portion 221 are separated from each other. As shown in fig. 4, the first protective portion 221 extends in the longitudinal direction Y of the polarizer 21, and the second protective portion 222 extends in the longitudinal direction Y. In the longitudinal direction Y, a space is present between a first end T1 of the first protection portion 221 near the first short side of the polarizer 21 and a first end T2 of the second protection portion 222 near the first short side.

In the present embodiment, since the first protective film 22 adhered to the surface of the polarizer 21 includes the first protective portion 221 and the second protective portion 222, the first protective portion 221 is located in the first region Q1 of the polarizer assembly, the second protective portion 222 is located in the second region Q2 of the polarizer assembly, and the second protective portion 222 and the first protective portion 221 are separated from each other, so that the second protective portion 222 can be torn from the polarizer 21 while the first protective portion 221 remains on the polarizer 21. Therefore, when the polarizer assembly after the film tearing is attached to the display substrate and the waste material is removed after the display substrate and the polarizer assembly after the film tearing are cut, the first protection part 221 is adhered to the removing part of the polarizer 21, and the removing part of the polarizer 21 is adhered to the first cutting part of the display substrate, so that the first cutting part and the second cutting part can be removed by the waste discharge device through adsorbing the first protection part 221, the waste material removal is realized, the size of the first cutting part of the display substrate can be reduced, the utilization rate of the support substrate in the process of preparing the display panel is improved, the typesetting rate of the display panel is improved, and the production cost is reduced.

Moreover, since the second protection portion 222 and the first protection portion 221 are separated from each other, when the second protection portion 222 is torn from the polarizer 21, the first protection portion 221 is prevented from being dislocated due to the fact that the first protection portion 221 is pulled, and the quality of the torn film is improved.

Furthermore, since the first protection portion 221 extends along the long side direction Y of the polarizer 21 and the second protection portion 222 extends along the long side direction Y, and there is a gap between the first end of the first protection portion 221 near the first short side of the polarizer 21 and the first end of the second protection portion 222 near the first short side in the long side direction Y, when the second protection portion 222 is peeled off from the polarizer 21 by using the film peeling tool, since one end of the film peeling tool is attached to the attaching position of the second protection portion 222 and the attaching position is located at the first end of the second protection portion 222, there is a gap between the attaching position and the first end of the first protection portion 221, and therefore, it is possible to prevent the first protection portion 221 from being peeled off when the second protection portion 222 is peeled off from the polarizer 21, thereby improving the quality and success rate of film peeling, and reducing the difficulty of attaching one end of the film peeling tool to the attaching position of the second protection portion 222, is favorable for improving the film tearing efficiency.

The polarizer assembly according to the embodiment of the present invention is briefly described above, and the polarizer assembly according to the embodiment of the present invention is described in detail below.

The embodiment of the invention also provides a polarizer assembly. The polarizer assembly, as shown in fig. 3 to 4, is formed with two first regions Q1 and a second region Q2. The two first regions Q1 are adjacent to the second region Q2, respectively. For each first region Q1, the second region Q2 surrounds the first region Q1 from three sides, and the first region Q1 is rectangular. The second region Q2 is i-shaped. The shape of the first region Q1 is complementary to the shape of the second region Q2. Two first regions Q1 are located on both sides of the second region Q2 in the short side direction X of the polarizer 21.

In this embodiment, as shown in fig. 3, the polarizer assembly includes: a polarizer 21, a first protection film 22, an adhesive layer 23, and a second protection film 24.

As shown in fig. 3, the adhesive layer 23 is located between the polarizer 21 and the first protective film 22. The first protective film 22 is adhered to the polarizer 21 through an adhesive layer 23. The adhesive layer 23 may be a pressure sensitive adhesive, but is not limited thereto.

In the present embodiment, the first protection film 22 may be a release film. As shown in fig. 3 to 4, the first protection film 22 includes two first protection portions 221 and one second protection portion 222. The first protection portions 221 are located in the corresponding first regions Q1, and the second protection portions 222 are located in the second regions Q2. For each first protection portion 221, the second protection portion 222 surrounds the first protection portion 221 from three sides, and the shape of the second protection portion 222 is complementary to that of the first protection portion 221. The second protection portion 222 and the first protection portion 221 are separated from each other.

As shown in fig. 4, the first protective portion 221 extends in the longitudinal direction Y of the polarizer 21, and the second protective portion 222 extends in the longitudinal direction Y. In the longitudinal direction Y, a space is present between a first end T1 of the first protection portion 221 near the first short side of the polarizer 21 and a first end T2 of the second protection portion 222 near the first short side.

In the present embodiment, in the long-side direction Y, there is a gap between the second end T3 of the first protection portion 221 near the second short side of the polarizer 21 and the second end T4 of the second protection portion 222 near the second short side, and the second short side of the polarizer 21 is opposite to the first short side of the polarizer 21.

As shown in fig. 4, two first protection portions 221 are located on both sides of the second protection portion 222 in the short direction X of the polarizer 21. Also, the two first protection portions 221 are symmetrical with respect to the symmetry axis P of the second protection portion 222. The symmetry axis P extends in the longitudinal direction Y.

In the present embodiment, as shown in fig. 3, the second protective film 24 is located on the side of the polarizer 21 opposite to the first protective film 22.

Before the polarizer assembly is attached to the display panel, the second protective portion 222 needs to be peeled off from the polarizer 21, and the first protective portion 221 needs to be left on the polarizer 21. Then, the second region Q2 is aligned with the display substrate, and the polarizer assembly is attached to the display substrate.

In the present embodiment, since the first protective film 22 adhered to the surface of the polarizer 21 includes the first protective portion 221 and the second protective portion 222, the first protective portion 221 is located in the first region Q1 of the polarizer assembly, the second protective portion 222 is located in the second region Q2 of the polarizer assembly, and the second protective portion 222 and the first protective portion 221 are separated from each other, so that the second protective portion 222 can be torn from the polarizer 21 while the first protective portion 221 remains on the polarizer 21. Moreover, since the second protection portion 222 and the first protection portion 221 are separated from each other, when the second protection portion 222 is torn from the polarizer 21, the first protection portion 221 is prevented from being dislocated due to the fact that the first protection portion 221 is pulled, and the quality of the torn film is improved.

In this embodiment, when the polarizer assembly after the film tearing is attached to the display substrate and the waste material is removed after the display substrate and the polarizer assembly after the film tearing are cut, the first protection portion 221 is adhered to the removing portion of the polarizer 21, and the removing portion of the polarizer 21 is adhered to the first cutting portion of the display substrate, so that the first cutting portion and the second cutting portion can be removed by the waste discharge device through adsorbing the first protection portion 221, the waste material removal is realized, the size of the first cutting portion of the display substrate can be reduced, the utilization rate of the support substrate in the process of preparing the display panel is improved, the typesetting rate of the display panel is improved, and the production cost is reduced. For example, the width of the first cutout may be reduced from 2 mm to 0.05 mm, or may be reduced to a smaller size.

Furthermore, since the first protection portion 221 extends along the long side direction Y of the polarizer 21 and the second protection portion 222 extends along the long side direction Y, and there is a gap between the first end of the first protection portion 221 near the first short side of the polarizer 21 and the first end of the second protection portion 222 near the first short side in the long side direction Y, when the second protection portion 222 is peeled off from the polarizer 21 by using the film peeling tool, since one end of the film peeling tool is attached to the attaching position of the second protection portion 222 and the attaching position is located at the first end of the second protection portion 222, there is a gap between the attaching position and the first end of the first protection portion 221, and therefore, it is possible to prevent the first protection portion 221 from being peeled off when the second protection portion 222 is peeled off from the polarizer 21, thereby improving the quality and success rate of film peeling, and reducing the difficulty of attaching one end of the film peeling tool to the attaching position of the second protection portion 222, is favorable for improving the film tearing efficiency.

The embodiment of the invention also provides a film tearing method of the polarizer assembly. As shown in fig. 5, the method for tearing a polarizer assembly may include the following steps 501 to 502:

in step 501, one end of the film tearing tool is pasted on a pasting position of the second protection part, and the pasting position is located at the first end of the second protection part; the other end of the film tearing tool is a tearing position.

In this embodiment, the film tearing tool may be a peel-off sticker, but is not limited thereto. As shown in fig. 6, one end of the easy-tear sticker 61 may be stuck to the sticking position of the second protection portion 222. The sticking position is located at the first end T2 of the second protection portion 222, and the other end of the easy-to-tear sticker 61 is a tearing position.

In the embodiment, the pasting position is located on the side of the symmetry axis P close to the first vertex Dot1 of the second protection portion 222, and the first vertex Dot1 is the vertex of the second protection portion 222 close to the first short side. Compared with the middle of the adhering position at the first end T2 of the second protection portion 222, the adhering position at the side of the symmetry axis P close to the first vertex Dot1 of the second protection portion 222 can reduce the magnitude of the initial force during film tearing, and avoid the failure of the polarizer assembly caused by the film peeling (peeling) of the polarizer 21, the adhesive layer 23, and the second protection film 24.

Of course, in other embodiments, the paste bit may be located at the first vertex Dot 1. In this way, the magnitude of the initial force at the time of tearing the film can be further reduced.

In other embodiments, the pasting position may also be located on the side of the symmetry axis P close to the second vertex Dot2 of the second protection portion 222, and the second vertex Dot2 is a vertex of the second protection portion 222 close to the second short side.

In this embodiment, since there is a gap between the first end of the first protection portion 221 close to the first short side of the polarizer 21 and the first end of the second protection portion 222 close to the first short side in the longitudinal direction Y, when the second protection portion 222 is peeled off from the polarizer 21 by using the film peeling tool, since one end of the film peeling tool is attached to the attaching position of the second protection portion 222, which is located at the first end of the second protection portion 222, there is a gap between the attaching position and the first end of the first protection portion 221, so that the first protection portion 221 is prevented from being peeled off when the second protection portion 222 is peeled off from the polarizer 21, thereby improving the film peeling quality and the success rate. Moreover, since there is also a gap between the pasting position and the first end of the first protection portion 221, the probability of pasting one end of the film tearing tool at the junction of the second protection portion 222 and the first protection portion 221 is reduced, the spatial limitation on the operation of pasting one end of the film tearing tool at the pasting position of the second protection portion 222 is reduced, the difficulty of pasting one end of the film tearing tool at the pasting position of the second protection portion 222 is reduced, and the film tearing efficiency is improved.

In step 502, a pulling force is applied to the tearing hand to tear the second protection portion 222 from the polarizer 21, so as to obtain a polarizer assembly after the film is torn.

In this embodiment, as shown in fig. 7 to 8, the second protection portion 222 is torn off from the polarizer 21 to obtain a peeled polarizer assembly, which includes the polarizer 21, the first protection portion 221, the adhesive layer 23 and the second protection film 24. Wherein fig. 8 is a cross-sectional view along section line AA of fig. 7.

The embodiment of the invention also provides a preparation method of the display module. As shown in fig. 9, the method for manufacturing the display module includes the following steps 901 to 904:

in step 901, the second protection portion is torn off from the polarizer, so as to obtain the polarizer assembly after the film is torn off.

In this embodiment, the above-mentioned method for tearing the polarizer assembly may be adopted to tear the second protection portion 222 from the polarizer 21, so as to obtain the polarizer assembly after tearing.

In step 902, attaching the polarizer assembly to a display substrate, wherein a part of the projection of the display substrate on the polarizer assembly is located in a second region; the display substrate comprises a display panel and a first cutting part; the polarizer comprises a retention part and a removal part; the polarizer assembly after film stripping comprises a second cutting part and a reserved part of the polarizer, wherein the second cutting part comprises a first protection part and a removing part of the polarizer.

In this embodiment, as shown in fig. 10, the display substrate 31 includes a display panel 311 and a first cut-out portion 312. As shown in fig. 11, the polarizer 21 includes a reserved portion 211 of the polarizer 21 and a removed portion 212 of the polarizer 21. As shown in fig. 12, the adhesive layer 23 includes a remaining portion 231 of the adhesive layer 23 and a removed portion 232 of the adhesive layer 23. The polarizer assembly after the film peeling includes the second cut portion, the reserved portion 211 of the polarizer 21, the reserved portion of the second protective film 24, and the reserved portion 231 of the adhesive layer 23. As shown in fig. 13, the second cut portion includes the first protection portion 221, the removal portion 212 of the polarizer 21, the removal portion of the second protection film 24, and the removal portion 232 of the adhesive layer 23. The first protection portion 221 is adhered to the removed portion 212 of the polarizer 21, the removed portion of the second protection film 24, and the removed portion of the adhesive layer 23.

In this embodiment, as shown in fig. 14, the roller 33 may be used to attach the peeled polarizer assembly to the display substrate 31, and as shown in fig. 15, a partial projection of the display substrate 31 on the peeled polarizer assembly is located in the second region Q2.

In this embodiment, in the process of attaching the polarizer assembly after being peeled to the display substrate 31 by using the roller 33, the display substrate 31 is located on the carrier, and since the first protection portion 221 is located on the side of the polarizer 21 facing the carrier, the adhesion of the adhesive layer 23 to the carrier can be avoided, so that the carrier does not need to be designed to be anti-adhesive, and the equipment and fixture cost is saved.

In step 903, cutting the display substrate and the polarizer assembly after the film is torn to cut off the first cut-off portion and the second cut-off portion, so as to obtain a display module; the first protection part is adhered to the removing part of the polarizer, the removing part of the polarizer is adhered to the first cutting part of the display substrate, and the display module comprises a display panel and a reserved part of the polarizer.

In this embodiment, as shown in fig. 15, the display substrate 31 and the polarizer assembly after the film is peeled may be subjected to special-shaped cutting along a direction perpendicular to the display substrate 31 by using a laser cutting process to cut the first cut portion and the second cut portion.

In step 904, the first cut portion and the second cut portion are removed with a waste device that removes the first cut portion and the second cut portion by adsorbing the first protection portion.

In this embodiment, as shown in fig. 15, the suction position 35 of the first protection portion 221 is sucked by the suction nozzle of the waste discharging apparatus, and the first cut portion and the second cut portion are removed by sucking the first protection portion 221, so as to obtain the display module 36 shown in fig. 16, where the first cut portion and the second cut portion can be as shown in fig. 17. The display module 36 includes a display panel 311, a retention portion 211 of the polarizer 21, a retention portion 231 of the adhesive layer 23, and a retention portion of the second protective film 24.

In this embodiment, when the polarizer assembly after the film tearing is attached to the display substrate and the waste material is removed after the display substrate and the polarizer assembly after the film tearing are cut, the first protection portion 221 is adhered to the removing portion of the polarizer 21, and the removing portion of the polarizer 21 is adhered to the first cutting portion of the display substrate, so that the first cutting portion and the second cutting portion can be removed by the waste discharge device through adsorbing the first protection portion 221, the waste material removal is realized, the size of the first cutting portion of the display substrate can be reduced, the utilization rate of the support substrate in the process of preparing the display panel is improved, the typesetting rate of the display panel is improved, and the production cost is reduced.

In this embodiment, as shown in fig. 18, after step 904, the method further includes: a third protection film 37 is attached to the display module 36, the third protection film 37 is located on a side of the display panel 311 opposite to the reserved portion of the polarizer 21, and an edge of the display module 36 is retracted relative to an edge of the third protection film 37. In this way, the risk of cracking the display module 36 can be avoided.

The display device in this embodiment may be: any product or component with a display function, such as electronic paper, a mobile phone, a tablet computer, a television, a notebook computer, a digital photo frame, a navigator and the like.

It is noted that in the drawings, the sizes of layers and regions may be exaggerated for clarity of illustration. Also, it will be understood that when an element or layer is referred to as being "on" another element or layer, it can be directly on the other element or layer or intervening layers may also be present. In addition, it will be understood that when an element or layer is referred to as being "under" another element or layer, it can be directly under the other element or intervening layers or elements may also be present. In addition, it will also be understood that when a layer or element is referred to as being "between" two layers or elements, it can be the only layer between the two layers or elements, or more than one intermediate layer or element may also be present. Like reference numerals refer to like elements throughout.

In the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The term "plurality" means two or more unless expressly limited otherwise.

Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This invention is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.

It will be understood that the invention is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.

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