阅读说明：本技术 一种香皂与香皂加工方法 (Perfumed soap and processing method thereof ) 是由 王盛龙 于 2021-09-14 设计创作，主要内容包括：本发明涉及香皂加工领域,更具体的说是一种香皂与香皂加工方法,加工方法为在组合模具内添加液态香皂液冷凝成型后添加至自动拆卸装置内；拆除组合模具中的螺栓,方便在自动拆卸过程中脱落；通过添加器间歇性的往装置内添加组合模具,进而使大小统一的香皂逐一暴露；逐渐向前推进的模具在间隙往复运动的顶紧器作用下,脱模内模；脱离内外模的香皂被间歇性的自动切割,形成香皂,下落包装；本发明的有益效果为可以生产出一种安装在感应棒上用于自动转动清洁的香皂；可以通过特定的模具批量生产出指定样式的香皂；可以自动将模具拆卸,将成型的香皂取出。(The invention relates to the field of soap processing, in particular to a processing method of soap and perfumed soap, which is characterized in that liquid perfumed soap is added into a combined die, condensed and formed and then added into an automatic dismounting device; the bolts in the combined die are dismounted, so that the bolts can fall off conveniently in the automatic dismounting process; intermittently adding the combined dies into the device by the adding device, so that the toilet soaps with uniform sizes are exposed one by one; the mould which is gradually pushed forward is demoulded under the action of the puller with the reciprocating motion of the gap; the toilet soap separated from the inner die and the outer die is intermittently and automatically cut to form toilet soap, and the toilet soap falls down and is packaged; the invention has the advantages that the perfumed soap which is arranged on the induction rod and used for automatic rotation cleaning can be produced; the toilet soap with a specified pattern can be produced in batches through a specific mould; the mould can be automatically disassembled, and the formed soap can be taken out.)

1. A soap processing method is characterized in that: the method comprises the following steps:

step one, adding liquid soap liquid into an assembling die, and adding the assembling die into an automatic dismounting device after condensation molding;

step two, dismantling bolts in the combined die, so that the bolts can fall off conveniently in the automatic dismantling process;

thirdly, intermittently adding a combined die into the automatic dismounting device through an adding device, and further exposing the toilet soaps with uniform sizes one by one;

step four, the combined die which is gradually pushed forward is demoulded under the action of an internal die puller with a reciprocating gap;

and step five, intermittently and automatically cutting the fancy soap separated from the inner die and the outer die to form the fancy soap, and dropping and packaging the fancy soap.

2. The soap processing method according to claim 1, wherein the combined dies comprise two outer die combined dies (1), an inner die groove (2), an inner die tooth die holder (3) and two connecting top plates (4), the two outer die combined dies (1) are uniformly connected through bolts, a plurality of inner die grooves (2) are uniformly arranged on the inner wall of the outer die combined dies (1), the plurality of inner die grooves (2) are transversely arranged and communicated, the inner die tooth die holder (3) is arranged between the two outer die combined dies (1), and two ends of the inner die tooth die holder (3) are respectively connected to two ends of the outer die combined dies (1) through the two connecting top plates (4) in a threaded fit mode.

3. The soap processing method according to claim 2, wherein the inner mold groove (2) is semi-cylindrical, and two inner mold grooves (2) are combined into a round-corner cylindrical shape.

4. The soap processing method according to claim 2, wherein a plurality of T-shaped tooth blocks are uniformly arranged on the outer wall of the inner model tooth die holder (3).

5. The soap processing method according to claim 1, wherein the automatic dismounting device comprises a processing and transporting table (7), two transporting and pushing frames (8), a variable-frequency driving motor (9) and driving rubber wheels (10), the two transporting and pushing frames (8) are uniformly and fixedly connected to the processing and transporting table (7), the variable-frequency driving motor (9) is fixedly connected to the center of the upper end of the transporting and pushing frame (8), the variable-frequency driving motor (9) is connected with the two driving rubber wheels (10) through gear engagement and belt transmission, and the two driving rubber wheels (10) are respectively and rotatably connected to two ends of the transporting and pushing frame (8).

6. A soap processing method according to claim 5, wherein the two driving rubber wheels (10) are symmetrically arranged in the transportation propulsion frame (8), and the rotation directions of the two driving rubber wheels (10) are opposite.

7. A soap processing method according to claim 5, wherein an automatic disassembling frame (11) for disassembling the mould is fixedly connected to the processing and transporting table (7), a conical disassembling device (12) for jacking and disassembling is longitudinally arranged on the automatic disassembling frame (11), a lifting seat (13) for adjusting lifting is fixedly connected to the conical disassembling device (12), the lifting seat (13) is in threaded fit connection with a screw rod adjuster (14) for adjusting lifting, and the screw rod adjuster (14) is rotatably connected to the upper end of the automatic disassembling frame (11).

8. A soap processing method according to claim 7, wherein a cutting frequency conversion driver (15) for driving cutting is fixedly connected to the upper end of the automatic disassembling frame (11), the cutting frequency conversion driver (15) drives a cutting edge seat (16) of a fixed cutter through gear and rack meshing, the cutting edge seat (16) is longitudinally and slidably connected to the automatic disassembling frame (11), and a soap cutting edge (17) for cutting is fixed to the lower end of the inner wall of the cutting edge seat (16).

9. A soap processing method according to claim 5, wherein an inner mould puller for detaching the inner mould is fixed at the output end of the processing and transporting table (7).

10. The soap processed by the soap processing method according to claim 1, wherein the soap is a self-induction soap (5), and the inner wall of the self-induction soap (5) is provided with an inner T-shaped tooth groove (6).

Technical Field

The invention relates to the field of soap processing, in particular to a soap and a soap processing method.

Background

In daily life cleaning, the perfumed soap plays a good role in convenience, cleaning and sanitation all the time; patent No. 201810675744.1 discloses a preparation method of soap with good cleaning function and effective sterilization, which comprises the following steps: dissolving dimethyl dodecyl tertiary amine in acetone, heating and stirring, adding epoxy chloropropane under the stirring state, continuously stirring, cooling, standing, performing suction filtration, precipitating, washing with acetone, and performing vacuum drying to obtain the modified epoxy chloropropane. The soap has strong detergency and antibacterial ability, does not irritate skin, has special effects of removing moisture, keeping moisture and the like, can remove peculiar smell and moisten skin. However, the soap produced by the device cannot be arranged on the induction rod for automatic rotation cleaning.

Disclosure of Invention

The invention aims to provide a soap processing method which has the beneficial effect that the soap which is arranged on an induction rod and used for automatic rotation cleaning can be automatically produced.

The purpose of the invention is realized by the following technical scheme:

the invention aims to provide a soap processing method, which comprises the following steps:

step one, adding liquid soap liquid into a combined die, condensing and molding, and then adding the liquid soap liquid into an automatic dismounting device;

step two, dismantling bolts in the combined die, so that the bolts can fall off conveniently in the automatic dismantling process;

thirdly, intermittently adding a combined die into the device through an adding device, and further exposing the toilet soaps with uniform sizes one by one;

step four, the inner die is demolded under the action of the puller with the reciprocating motion of the gap by the die which is gradually pushed forward;

and step five, intermittently and automatically cutting the fancy soap separated from the inner die and the outer die to form the fancy soap, and dropping and packaging the fancy soap.

The assembling die comprises two outer die assembling dies, an inner die type groove, an inner die type tooth die holder and two connecting top plates, the two outer die assembling dies are evenly connected through bolts, a plurality of inner die type grooves are evenly formed in the inner wall of each outer die assembling die, the inner die type tooth die holders are transversely arranged and communicated between the inner die type grooves, the inner die type tooth die holders are arranged between the two outer die assembling dies, and the two ends of the inner die type tooth die holder are respectively connected to the two ends of each outer die assembling die through the two connecting top plates in a threaded fit mode.

The inner model groove is in a semi-cylindrical shape, and the two inner model grooves are combined into a round-corner cylindrical shape.

And a plurality of T-shaped tooth blocks are uniformly arranged on the outer wall of the inner die type tooth die holder.

The inner wall of the soap is provided with an inner T-shaped tooth socket.

Through the soap liquid with the high temperature add to in the fashioned assembling die of combination, it is shaping to appointed pattern to congeal the back in the assembling die, dismantle through the fixing bolt who is used for inside and outside connection with the assembling die, push away the mould and place in the processing propulsion frame of device, through the stable propulsion of the intermittent type nature of propulsion frame, make the inside removal of whole assembling die intermittent type nature, in advancing the in-process, outer mould receives the top of toper ware tightly, part whole outer mould through the toper characteristic, and then make whole soap expose, the interstitial promotion of mould top ware in the rethread, it is ejecting with interior mould, expose behind a monoblock soap, receive the cutting, realize breaking away from of whole soap.

Drawings

FIG. 1 is a schematic illustration of a process flow of the present invention;

FIG. 2 is a schematic structural view of an outer mold segment of the present invention;

FIG. 3 is a schematic cross-sectional view of the outer mold assembly of the present invention;

FIG. 4 is a schematic view of the internal mold tooth mold base of the present invention;

fig. 5 is a schematic view showing the structure of the shape of the soap manufactured according to the present invention;

FIG. 6 is a schematic view of the construction of the process transport table of the present invention;

FIG. 7 is a schematic view of the conveyor of the present invention;

FIG. 8 is a schematic view of the construction of the detacher of the present invention;

FIG. 9 is a schematic view of the construction of the cutter of the present invention;

FIG. 10 is a schematic structural view of the inner mold ejector of the present invention

FIG. 11 is a first overall schematic configuration of the present invention;

fig. 12 is a second overall configuration diagram of the present invention.

In the figure: an outer mold combined mold 1; an inner model groove 2; an internal mold tooth die holder 3; connecting the top plate 4; self-induction soap 5; an inner T-shaped tooth socket 6; a processing and transporting table 7; a transport propulsion carriage 8; a variable frequency drive motor 9; a driving rubber wheel 10; an automatic detachment frame 11; a conical detacher 12; a lifting seat 13; a screw adjuster 14; a cutting variable frequency drive 15; a cutting blade seat 16; a soap cutting edge 17; a drop platform 18; a fixed slide table 19; a transverse slide 20; an inner mold top table 21; a drive screw cylinder 22 and a reciprocating variable frequency drive 23.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in the embodiments illustrated herein,

through the soap liquid with the high temperature add to in the fashioned assembling die of combination, it is shaping to appointed pattern to congeal the back in the assembling die, dismantle through the fixing bolt who is used for inside and outside connection with the assembling die, push away the mould and place in the processing propulsion frame of device, through the stable propulsion of the intermittent type nature of propulsion frame, make the inside removal of whole assembling die intermittent type nature, in advancing the in-process, outer mould receives the top of toper ware tightly, part whole outer mould through the toper characteristic, and then make whole soap expose, the interstitial promotion of mould top ware in the rethread, it is ejecting with interior mould, expose behind a monoblock soap, receive the cutting, realize breaking away from of whole soap.

Further optimization in conjunction with the above examples:

further, according to the exemplary soap processing method shown in fig. 2, 3, 11 and 12, the working process is as follows:

through the built-up connection of assembling die, through passing through bolt fastening with two external mold assembling die 1, with two external mold assembling die 1 of centre form die holder 3 through bolt and two connection roof 4 connections, realize the combination, and then the inside shaping that makes whole mould has the connection cylindric in tooth's socket space, makes things convenient for the soap shaping to appointed shape.

Further optimization in conjunction with the above examples:

further, according to the exemplary soap processing method shown in fig. 2, 3, 11 and 12, the working process is as follows:

liquid soap liquid with high temperature is added into the combined die which is formed in a combined mode, the outer cylinder space is formed through the two inner die grooves 2, and meanwhile the multiple outer cylinder spaces are connected, so that the flowing soap liquid is formed to be cylindrical in the specified fillet required by the combined die.

Further optimization in conjunction with the above examples:

further, according to the exemplary soap processing method shown in fig. 2, 3, 4 and 5, the working process is as follows:

after the external shape of the soap is determined, the internal shape of the soap is determined through the internal model tooth die holder 3, and the internal structure of the formed soap is formed into a tooth shape at last through the plurality of T-shaped tooth blocks arranged on the internal model tooth die holder 3, so that the soap can be conveniently fixed in a rotating rod for automatically inducing rotation to be fixed, and can be conveniently used for automatically wiping the soap after being rotated through induction control.

Further optimization in conjunction with the above examples:

the automatic dismounting device comprises a processing and transporting table 7, two transportation propulsion frames 8, a variable frequency driving motor 9 and driving rubber wheels 10, wherein the processing and transporting table 7 is uniformly and fixedly connected with the two transportation propulsion frames 8, the center of the upper end of each transportation propulsion frame 8 is fixedly connected with the variable frequency driving motor 9, the variable frequency driving motor 9 is connected with the two driving rubber wheels 10 through gear engagement and belt transmission, and the two driving rubber wheels 10 are respectively and rotatably connected with the two ends of the transportation propulsion frames 8

Further, according to the exemplary soap processing method shown in fig. 6, 7, 11 and 12, the working process is as follows:

in advancing to add automatic dismounting device through the assembling die after will condensing the shaping, impel the drive of the variable frequency driving motor 9 on the frame 8 through the transportation, and then make the drive rubber tyer 10 intermittent type nature of both sides promote the assembling die inwards, make things convenient for automatic dismantlement, provide power for the transportation of automatic dismantlement.

Further optimization in conjunction with the above examples:

the two driving rubber wheels 10 are symmetrically arranged in the transportation propulsion frame 8, and the steering directions of the two driving rubber wheels 10 are opposite;

further, according to the exemplary soap processing method shown in fig. 6, 7, 11 and 12, the working process is as follows:

through frequency conversion driving motor 9's drive, through the gear and the belt that add, change turning to of two drive rubber tyers 10, make turning to of two drive rubber tyers 10 opposite, the convenience is when driving the composite mold, provides the drive power of the same direction, carries out stable drive with the composite mold simultaneously, avoids taking place the skew.

Further optimization in conjunction with the above examples:

an automatic disassembling frame 11 for disassembling the die is fixedly connected to the processing and transporting table 7, a conical disassembling device 12 for jacking and disassembling is longitudinally arranged on the automatic disassembling frame 11, a lifting seat 13 for adjusting lifting is fixedly connected to the conical disassembling device 12, the lifting seat 13 is in threaded fit connection with a screw rod adjuster 14 for adjusting lifting, and the screw rod adjuster 14 is rotatably connected to the upper end of the automatic disassembling frame 11;

further, according to the exemplary soap processing method shown in fig. 8, 9, 11 and 12, the operation process is as follows:

through the assembling die of automatic disassembling frame 11, through the longitudinal displacement of adjusting screw regulator 14 operation toper puller 12, make things convenient for toper puller 12 to aim at the middle gap of assembling die, receive two drive rubber tyers 10 driven in-process at assembling die, receive the characteristic of toper puller 12 shape, make the assembling die open the drawing of patterns, expose fashioned soap, realize the drawing of patterns of outer wall.

Further optimization in conjunction with the above examples:

the upper end of the automatic disassembling frame 11 is fixedly connected with a cutting variable frequency driver 15 for driving cutting, the cutting variable frequency driver 15 drives a cutting edge seat 16 of a fixed cutter through gear and rack meshing, the cutting edge seat 16 is longitudinally and slidably connected to the automatic disassembling frame 11, and a soap cutting edge 17 for cutting is fixed at the lower end of the inner wall of the cutting edge seat 16;

further, according to the exemplary soap processing method shown in fig. 8, 9, 11 and 12, the operation process is as follows:

by the driving of the cutting frequency conversion driver 15, when the intermittent movement of the combined die stops, the frequency conversion driver 15 drives the cutting edge seat 16 and the soap cutting edge 17 to downwards cut the exposed soap to realize the separation of the single soap, the cutting frequency conversion driver 15 drives reversely to separate the cutting edge seat 16 and the soap cutting edge 17 from the soap, and the reciprocating operation is carried out to realize the one-by-one separation of the strips of the whole soap.

Further optimization in conjunction with the above examples:

an inner mold puller used for being separated from the inner mold is fixed at the output end of the processing and transporting table 7;

further, according to the exemplary soap processing method shown in fig. 8, 9, 11 and 12, the operation process is as follows:

the internal mold jacking device is used for jacking and separating the internal mold tooth die holder 3 of the soap after the external mold of the soap is separated, the internal mold jacking device is recovered after the separation, the soap is cut after being separated from the external mold combined die 1 and the internal mold tooth die holder 3, and automatic demolding is realized.

Further optimization in conjunction with the above examples:

further, according to the exemplary soap processing method shown in fig. 5, 9, 11 and 12, the working process is as follows:

after the soap is demoulded and cut, the self-induction soap 5 in the designated style is formed, the self-induction soap 5 is inserted into the corresponding induction rod to be fixed, the phenomenon that the soap cannot be fixed due to slipping is prevented, and meanwhile, the soap is driven to rotate through automatic induction, so that the soap is convenient to automatically wipe.

Further optimization in conjunction with the above examples:

further the internal mold jacking device comprises a falling platform 18, a fixed sliding table 19, a transverse sliding seat 20, an internal mold jacking platform 21, a driving threaded cylinder 22 and a reciprocating variable frequency driver 23, wherein the falling platform 18 is fixedly connected at the soap falling end of the processing and transporting platform 7, the fixed sliding table 19 is fixed on two sides of the falling platform 18, and the transverse sliding seat 20 is transversely limited and slidably connected in the fixed sliding table 19 through a limiting sliding block.

The operation of the part according to an example of a soap processing method shown in fig. 5, 10, 11 and 12 is as follows:

the falling cut fancy soap is conveniently received above the falling platform 18, and the transverse sliding seat 20 is transversely moved to limit the driving of the inner die top platform 21, so that the fancy soap is conveniently driven to be separated from the inner die.

Further optimization in conjunction with the above examples:

further the internal mold top table 21 is fixedly connected to the right end of the fixed sliding table 19, the driving threaded cylinder 22 is rotatably connected to the left end of the fixed sliding table 19, the screw transmission shaft of the reciprocating variable frequency driver 23 is connected in the driving threaded cylinder 22 in a threaded fit manner, and the reciprocating variable frequency driver 23 is fixed on the fixed sliding table 19 through a fixed seat.

The operation of the part according to an example of a soap processing method shown in fig. 5, 10, 11 and 12 is as follows:

through the positive and negative frequency conversion drive of reciprocal variable frequency driver 23, and then make the inside and outside displacement of rotation of drive screw thread section of thick bamboo 22, and then make drive screw thread section of thick bamboo 22 drive fixed slip table 19 in horizontal slide 20 horizontal reciprocating displacement, and then the inside and outside displacement of drive centre form top platform 21, and then realize after breaking away from the external mold, after the tight separation inner membrance in top, retrieve centre form top platform 21, prevent the cutting interference.

Further optimization in conjunction with the above examples:

the shape of the inner die top table 21 is the same as that of the inner die tooth die holder 3.

The operation of the part according to an example of a soap processing method shown in fig. 5, 10, 11 and 12 is as follows:

the shape of the inner die jacking table 21 is the same as that of the inner die tooth die holder 3, so that the inner die tooth die holder 3 is stressed uniformly, and the separation effect is better.