阅读说明：本技术 一种高效的全自动在线芯体生产线 (Efficient full-automatic online core production line ) 是由 马广飞 于 2021-08-25 设计创作，主要内容包括：本发明公开了一种高效的全自动在线芯体生产线,包括机体,所述机体上依次安装有底层无纺布放卷装置、张力储料装置、第一胶枪、蓬松无纺布放卷装置、高分子吸收箱、第二胶枪、表面层无纺布放卷装置,所述底层无纺布放卷装置上绕设有底层无纺布,所述底层无纺布通过张力储料装置设置,所述蓬松无纺布放卷装置上绕设有蓬松无纺布,所述蓬松无纺布和底层无纺布通过第一胶枪喷胶粘结在一起。本发明不仅可以有效的提高对纸尿片芯体的加工效率,同时可以除去雾状胶体,减少对其他零部件的影响,也可以除去纤维丝且可以对胶体以及纤维丝进行收集,且可以产生水雾,可以有效的对胶体、纤维丝进行处理,同时可以将水雾喷向无纺布,减小静电的产生。(The invention discloses an efficient full-automatic online core production line which comprises a machine body, wherein a bottom non-woven fabric unwinding device, a tension storage device, a first glue gun, a fluffy non-woven fabric unwinding device, a high-molecular absorption box, a second glue gun and a surface non-woven fabric unwinding device are sequentially arranged on the machine body, bottom non-woven fabrics are wound on the bottom non-woven fabric unwinding device and are arranged through the tension storage device, fluffy non-woven fabrics are wound on the fluffy non-woven fabric unwinding device, and the fluffy non-woven fabrics and the bottom non-woven fabrics are bonded together through glue spraying of the first glue gun. The invention not only can effectively improve the processing efficiency of the paper diaper core body, but also can remove the fog-like colloid, reduce the influence on other parts, remove the fiber yarns, collect the colloid and the fiber yarns, generate water fog, effectively treat the colloid and the fiber yarns, and spray the water fog to the non-woven fabric, thereby reducing the generation of static electricity.)

1. An efficient full-automatic online core production line comprises a machine body and is characterized in that a bottom non-woven fabric unwinding device (1), a tension storage device (2), a first glue gun (3), a fluffy non-woven fabric unwinding device (4), a polymer suction machine base (5), a polymer blanking device (10), a polymer absorption box (6), a second glue gun (7) and a surface layer non-woven fabric unwinding device (9) are sequentially installed on the machine body, bottom non-woven fabric is wound on the bottom non-woven fabric unwinding device (1), the bottom non-woven fabric is arranged through the tension storage device (2), fluffy non-woven fabric is wound on the fluffy non-woven fabric unwinding device (4), the fluffy non-woven fabric and the bottom non-woven fabric are bonded together through glue spraying of the first glue gun (3), and the surface layer non-woven fabric is wound on the surface layer non-woven fabric unwinding device (9), the surface layer non-woven fabric is bonded with the fluffy non-woven fabric and the bottom layer non-woven fabric through a second glue gun (7).

2. The efficient full-automatic online core production line according to claim 1, wherein the number of the polymer suction machine base (5), the number of the polymer suction boxes (6) and the number of the polymer blanking devices (10) are three, the polymer blanking devices (10) are located above the polymer suction machine base (5), and the polymer suction machine base (5) and the polymer suction boxes (6) are distributed in a staggered manner.

3. An efficient full-automatic on-line core production line according to claim 1, wherein three negative pressure air suction grooves (13) are installed on the machine body, and the three negative pressure air suction grooves (13) are respectively connected with three polymer absorption boxes (6) and are located below the polymer absorption boxes (6).

4. An efficient full-automatic on-line core production line according to claim 1, wherein the machine body is provided with a cotton core package hot-pressing device (14), the cotton core package hot-pressing device (14) comprises a hot-pressing roller which can be lifted, and the hot-pressing roller is driven by a driving motor to work.

5. An efficient full-automatic on-line core production line according to claim 1, wherein said tension storing device (2) comprises two driving cylinders mounted on a machine body, said machine body is provided with two rotating discs, the output ends of said driving cylinders are hinged with the rotating discs through connecting rods, both said rotating discs are provided with supporting plates (12), both said supporting plates (12) are provided with a plurality of tension wheels (8), and said bottom layer non-woven fabric is arranged in an S shape on the plurality of tension wheels (8).

6. The efficient full-automatic online core production line according to claim 1, wherein the first glue gun (3) and the second glue gun (7) comprise a glue box (20) and a fan (15) which are installed on a machine body, a glue outlet pipe (16) is installed at the air outlet end of the fan (15), the glue outlet pipe (16) is communicated with the glue box (20) through a Venturi tube (19), a collection cover (17) is installed at one end, far away from the fan (15), of the glue outlet pipe (16), a water tank (22) is installed on the machine body, the water tank (22) is connected with the air inlet end of the fan (15) through an air inlet pipe (21), and the water tank (22) is communicated with the collection cover (17) through a conveying pipe (18).

7. The efficient full-automatic online core production line according to claim 6, wherein the upper end of the water tank (22) is provided with a hollow pipe (24) fixedly connected with the water tank, the hollow pipe (24) is internally and fixedly connected with a cross rod (28), the cross rod (28) is vertically provided with a vertical rod (26) rotatably connected with the cross rod, the vertical rod (26) is provided with a plurality of fan blades (27), the bottom of the vertical rod (26) is fixedly connected with a water mist generating device, the inner top of the water tank (22) is fixedly connected with a mesh sleeve (23), the mesh sleeve (23) is sleeved outside the vertical rod (26), and the hollow pipe (24) is communicated with the conveying pipe (18) through a connecting cover (25).

8. An efficient and fully automatic on-line core production line as claimed in claim 7, wherein said water mist generating device comprises a vertical tube (29) fixed at the bottom of the vertical rod (26), said vertical tube (29) having a plurality of through holes (30) formed therethrough, said vertical tube (29) being filled with cotton threads (31).

Technical Field

The invention relates to the technical field of processing of paper diaper cores, in particular to an efficient full-automatic online core production line.

Background

The paper diaper is a disposable product which is convenient to replace and does not need to be washed; the super-absorbent core layer in the inner part adopts a composite absorption structure of a polymer absorber when meeting fluff pulp; the absorption is rapid and sufficient, the coagulation is effective, the seepage is avoided, the leakage is prevented, and the baby is enabled to be dry and cool at any time; meanwhile, the leakage-proof elastic trouser hem is adopted, the U-shaped design is unique, the leg of the baby is lightly wrapped, the urine side leakage is effectively prevented, and the baby is dry and clean under any condition; arc-shaped three-dimensional cutting and body fitting; and the surface layer of the soft and dry non-woven fabric is provided, so that the air permeability is good, and the baby feels comfortable and natural at any time.

Most of the existing paper diapers are made of non-woven fabrics, but the non-woven fabrics can generate certain fiber yarns when in use, and meanwhile, the non-woven fabrics are easy to generate static electricity, so that certain influence is generated in the actual processing production; therefore, an efficient full-automatic on-line core production line is designed to solve the problems.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides an efficient full-automatic online core body production line which not only can effectively improve the processing efficiency of a paper diaper core body, but also can remove fog-shaped colloid and reduce the influence on other parts, can also remove fiber yarns, can collect the colloid and the fiber yarns, can generate water mist, can effectively treat the colloid and the fiber yarns, and can spray the water mist to non-woven fabrics to reduce the generation of static electricity.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a full-automatic online core production line of efficient, includes the organism, it puts rolling device, tension storage device, first rifle of gluing, fluffy non-woven fabrics to install in proper order on the organism and put rolling device, polymer suction machine seat, polymer unloader, polymer absorption box, second glue rifle, superficial layer non-woven fabrics and put rolling device, bottom non-woven fabrics puts rolling device and goes up around being equipped with the bottom non-woven fabrics, the bottom non-woven fabrics passes through tension storage device and sets up, fluffy non-woven fabrics puts on the rolling device around being equipped with fluffy non-woven fabrics, fluffy non-woven fabrics and bottom non-woven fabrics spout through first gluey rifle and glue the bonding together, superficial layer non-woven fabrics puts rolling device and goes up around being equipped with superficial layer non-woven fabrics, the superficial layer non-woven fabrics glues the rifle through the second and with state fluffy non-woven fabrics, bottom non-woven fabrics bonds together.

Preferably, the material frame is inhaled to the polymer, polymer absorption case, polymer unloader are three, polymer unloader is located the polymer and inhales the top of material frame, the material frame is inhaled to the polymer, the crisscross distribution of polymer absorption case.

Preferably, the machine body is provided with three negative pressure air suction grooves, and the three negative pressure air suction grooves are respectively connected with the three polymer absorption boxes and are positioned below the polymer absorption boxes.

Preferably, install cotton core parcel hot press unit on the organism, cotton core parcel hot press unit is including the hot press roll that can go up and down, the hot press roll passes through driving motor drive work.

Preferably, tension storage device drives actuating cylinder including installing two on the organism, install two carousels on the organism, it is connected with the carousel is articulated through the connecting rod to drive actuating cylinder' S output, two all install the backup pad on the carousel, two all install a plurality of take-up pulleys in the backup pad, the bottom non-woven fabrics is the S type setting on a plurality of take-up pulleys.

Preferably, first gluey rifle and second glue the rifle including installing gluey case and the fan on the organism, the rubber outlet pipe is installed to the air-out end of fan, the rubber outlet pipe is linked together through venturi and gluey case, the rubber outlet pipe is kept away from the one end of fan and is installed and collect the cover, install the water tank on the organism, the water tank is connected with the air inlet end of fan through the air-supply line, the water tank is linked together through conveyer pipe and collection cover.

Preferably, the upper end of water tank runs through and installs rather than fixed connection's hollow tube, fixedly connected with horizontal pole in the hollow tube, the horizontal pole runs through from top to bottom and is equipped with rather than the montant of rotating the connection, install a plurality of flabellums on the montant, the bottom fixedly connected with water smoke of montant generates the device, the netted sleeve of interior top fixedly connected with of water tank, netted sleeve cover is in the outside of montant, the hollow tube is linked together through connecting cover and conveyer pipe.

Preferably, the water mist generating device comprises a vertical pipe fixed at the bottom of the vertical rod, a plurality of through holes are arranged on the vertical pipe in a penetrating manner, and cotton threads are filled in the vertical pipe.

Compared with the prior art, the invention has the beneficial effects that:

1. with bottom non-woven fabrics unwinding devices, inflation non-woven fabrics unwinding devices, surperficial non-woven fabrics unwinding devices and the cooperation of polymer unloader, can realize disposable diaper core integrated into one piece, the efficiency of processing is higher.

2. When the air is through venturi department, because the negative pressure can be carried the colloid of gluing the incasement to going out the glued membrane through venturi in, final colloid sprays at the bottom non-woven fabrics with drop shape part is vaporific, on the surface layer non-woven fabrics, so that the bonding that rolls in later stage, and simultaneously, conveyer pipe department produces the negative pressure, thereby can be with vaporific colloid, the dust, the cellosilk is inhaled and is walked and carry to the aquatic in the water tank, realize the clearance to the colloid, so make vaporific colloid be difficult for floating and fall in other parts, can not make other parts glue even, and then can not influence mechanical work.

3. The air can blow to the flabellum when passing through in the hollow tube, thereby realize the rotation of flabellum and montant, the montant rotates and drives the standpipe and rotate, the standpipe rotates can to throw away the moisture on the cotton thread and the striking on netted sleeve, thereby can produce water smoke, so not only can more effectually detach the colloid, the dust, the cellosilk, can follow the colloid with vaporific air and together spout the bottom non-woven fabrics, on the surface course non-woven fabrics, when realizing spouting the glue, also can reduce the bottom non-woven fabrics, the production of static on the surface course non-woven fabrics.

In conclusion, the invention not only can effectively improve the processing efficiency of the paper diaper core body, but also can remove the fog-like colloid and reduce the influence on other parts, can also remove the fiber yarns, can collect the colloid and the fiber yarns, can generate water fog, can effectively treat the colloid and the fiber yarns, and can spray the water fog to the non-woven fabric to reduce the generation of static electricity.

Drawings

FIG. 1 is a schematic structural view of an efficient fully automatic in-line core production line according to the present invention;

FIG. 2 is a schematic structural view of a high-efficiency full-automatic in-line core production line tension storing device according to the present invention;

FIG. 3 is a schematic diagram of a first glue gun and a second glue gun in an efficient fully-automatic on-line core production line according to the present invention;

FIG. 4 is a cross-sectional perspective view of a standpipe in a fully automatic, in-line core production line according to the present invention.

In the figure: 1 bottom non-woven fabric unreeling device, 2 tension storing device, 3 first glue gun, 4 fluffy non-woven fabric unreeling device, 5 polymer suction machine base, 6 polymer absorption box, 7 second glue gun, 8 tensioning wheel, 9 surface non-woven fabric unreeling device, 10 polymer unloading device, 11 guide wheel, 12 supporting plate, 13 negative pressure air suction groove, 14 cotton core wrapping hot pressing device, 15 fan, 16 rubber outlet pipe, 17 collecting cover, 18 conveying pipe, 19 Venturi tube, 20 glue box, 21 air inlet pipe, 22 water tank, 23 reticular sleeve, 24 hollow pipe, 25 connecting cover, 26 vertical rod, 27 fan blade, 28 cross rod, 29 vertical pipe, 30 through hole, 31 cotton thread.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, an efficient full-automatic on-line core production line comprises a machine body, wherein a bottom non-woven fabric unwinding device 1, a tension storage device 2, a first glue gun 3, a fluffy non-woven fabric unwinding device 4, a polymer suction machine base 5, a polymer blanking device 10, a polymer absorption box 6, a second glue gun 7 and a surface non-woven fabric unwinding device 9 are sequentially arranged on the machine body, bottom non-woven fabric is wound on the bottom non-woven fabric unwinding device 1 and is arranged through the tension storage device 2, the tension storage device 2 comprises two driving cylinders arranged on the machine body, two rotary tables are arranged on the machine body, the output ends of the driving cylinders are hinged with the rotary tables through connecting rods, supporting plates 12 are respectively arranged on the two rotary tables, a plurality of tension wheels 8 are respectively arranged on the two supporting plates 12, and the bottom non-woven fabric is arranged on the tension wheels 8 in an S shape, as shown in fig. 2, the driving cylinder is controlled to drive the two turntables and the supporting plates 12 to rotate, so that the distance between the two supporting plates 12 can be controlled, and the bottom layer non-woven fabric can be tensioned.

The bottom layer non-woven fabric unreeling device 1, the fluffy non-woven fabric unreeling device 4 and the surface layer non-woven fabric unreeling device 9 are arranged on a driving device through an air expansion shaft, and the driving device is a servo motor and is arranged in a one-to-one mode.

Wherein, the material frame 5 is inhaled to the polymer, polymer absorption case 6, polymer unloader 10 are three, and polymer unloader 10 is located the polymer and inhales the top of material frame 5, and the material frame 5 is inhaled to the polymer, the crisscross distribution of polymer absorption case 6, installs three negative pressure suction groove 13 on the organism, and three negative pressure suction groove 13 is connected with three polymer absorption case 6 respectively, and is located the below of polymer absorption case 6.

A cotton core wrapping hot-pressing device 14 is arranged on the machine body, the cotton core wrapping hot-pressing device 14 comprises a hot-pressing roller which can be lifted, and the hot-pressing roller is driven to work by a driving motor; the temperature control of the hot pressing roller is completed by a thermocouple sensor and a temperature controller, a heating element for heating the hot pressing roller adopts a high-quality heating pipe, the leading-in of a power supply and the taking-out of a temperature signal are completed by a mercury conducting ring, the lifting of the hot pressing roller adopts a cylinder for pressurization, when the machine is stopped, all the hot pressing rollers are lifted automatically, and when the machine is started, the hot pressing rollers are reset automatically and can be controlled independently and manually.

Fluffy non-woven fabrics unwinding device 4 goes up around being equipped with fluffy non-woven fabrics, and fluffy non-woven fabrics and bottom non-woven fabrics spout glue through first gluey rifle 3 and bond together, and around being equipped with the surface layer non-woven fabrics on the surface layer non-woven fabrics unwinding device 9, the surface layer non-woven fabrics through the second glue rifle 7 with states fluffy non-woven fabrics, bottom non-woven fabrics and bond together.

Specifically, first gluey rifle 3 and second gluey rifle 7 are including installing gluey case 20 and the fan 15 on the organism, and glue outlet pipe 16 is installed to the air-out end of fan 15, and glue outlet pipe 16 is linked together through venturi 19 and gluey case 20, and glue outlet pipe 16 is kept away from the one end of fan 15 and is installed and collect cover 17, installs water tank 22 on the organism, and water tank 22 is connected through the air-inlet end of air-supply line 21 with fan 15, and water tank 22 is linked together through conveyer pipe 18 and collection cover 17.

The upper end of the water tank 22 is provided with a hollow pipe 24 fixedly connected with the water tank, a cross rod 28 is fixedly connected in the hollow pipe 24, a vertical rod 26 rotatably connected with the cross rod 28 is vertically arranged in the cross rod 28 in a penetrating way, the vertical rod 26 is provided with a plurality of fan blades 27, the bottom of the vertical rod 26 is fixedly connected with a water mist generating device, specifically, air can be blown to the fan blades 27 when passing through the hollow pipe 24, thereby realizing the rotation of the fan blades 27 and the vertical rods 26, the vertical rods 26 rotate to drive the vertical pipes 29 to rotate, the vertical pipes 29 rotate to throw the moisture on the cotton threads 31 out and impact on the reticular sleeves 23, thereby generating water mist, not only effectively removing colloid, dust and fiber, meanwhile, the foggy air can be sprayed on the bottom non-woven fabric and the surface non-woven fabric along with the colloid, so that the generation of static electricity on the bottom non-woven fabric and the surface non-woven fabric can be reduced while the glue spraying is realized.

The water mist generating device comprises a vertical pipe 29 fixed at the bottom of the vertical rod 26, a plurality of through holes 30 penetrate through the vertical pipe 29, and cotton threads 31 are filled in the vertical pipe 29; the inner top of the water tank 22 is fixedly connected with a reticular sleeve 23, the reticular sleeve 23 is sleeved outside the vertical rod 26, and the hollow pipe 24 is communicated with the conveying pipe 18 through a connecting cover 25.

When the fluffy non-woven fabric conveying device is used, the bottom non-woven fabric unwinding device 1 is wound with the bottom non-woven fabric, the fluffy non-woven fabric unwinding device 4 is wound with the fluffy non-woven fabric, the surface non-woven fabric unwinding device 9 is wound with the surface non-woven fabric, and then the bottom non-woven fabric, the fluffy non-woven fabric and the surface non-woven fabric are arranged according to the figure 1, so that the guide roller can be used for guiding in the conveying process and is arranged on a machine body;

the fan 15 can output air through the rubber outlet pipe 16 when working, when the air passes through the venturi tube 19, the colloid in the rubber box 20 can be conveyed into the rubber outlet pipe 16 through the venturi tube 19 due to negative pressure, and finally the colloid is sprayed on the bottom layer non-woven fabric and the surface layer non-woven fabric in a water bead-shaped part in a mist manner, so that the later rolling and bonding are facilitated;

the air inlet end of the fan 15 is communicated with the conveying pipe 18, so that negative pressure is generated at the conveying pipe 18, and then the atomized colloid, dust and fiber yarns can be sucked away and conveyed into the water in the water tank 22, and the colloid is cleaned, so that the atomized colloid is not easy to float and fall on other parts, the other parts are not adhered, and the mechanical work is not influenced;

the air can blow to on flabellum 27 when passing through in the hollow tube 24, thereby realize the rotation of flabellum 27 and montant 26, montant 26 rotates and drives standpipe 29 and rotate, standpipe 29 rotates and to throw away the moisture on the cotton thread 31 and strike on netted sleeve 23, thereby can produce water smoke, so not only can more effectually detach the colloid, the dust, the cellosilk, simultaneously can follow the colloid with vaporific air and together spout the bottom non-woven fabrics, on the surface layer non-woven fabrics, when realizing spouting the glue, also can reduce the bottom non-woven fabrics, the production of static on the surface layer non-woven fabrics.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.