Automobile sensor assembling equipment

文档序号:1824482 发布日期:2021-11-12 浏览:8次 中文

阅读说明:本技术 一种汽车传感器组装设备 (Automobile sensor assembling equipment ) 是由 戈黎澎 刘资涛 于 2021-07-07 设计创作,主要内容包括:本发明公开了一种汽车传感器组装设备,包括:机架,所述机架通过机台安装有支撑台,所述支撑台的周侧均匀安装有12组传感器固定底座结构,所述机架的中侧穿过支撑台安装有旋转组装支撑台,所述旋转组装支撑台的周侧均匀安装有与传感器固定底座结构相对应的传感器上料机构、弹簧上料机构、产品确认机构、点胶机构、弹簧组装机构。本发明的优点是一种汽车传感器组装设备,自动化程度高,传感器和传感器弹簧进行自动上料,上料效率高,上料精准,由点胶机构进行点胶组装,组装稳固,CCD摄像头进行传感器的检测,传感器位置检测精准,组装效率高,自动化程度高,节省企业生产成本。(The invention discloses an automobile sensor assembling device, which comprises: the frame, a supporting bench is installed through the board to the frame, 12 sensor unable adjustment base structures of group are evenly installed to the week side of a supporting bench, the well side of frame is passed a supporting bench and is installed rotatory equipment supporting bench, the week side of rotatory equipment supporting bench evenly installs sensor feed mechanism, spring feed mechanism, product confirmation mechanism, point gum machine construct, the spring equipment mechanism corresponding with sensor unable adjustment base structure. The automobile sensor assembling equipment has the advantages that the automation degree is high, the sensors and the sensor springs are automatically fed, the feeding efficiency is high, the feeding is accurate, the dispensing assembly is carried out by the dispensing mechanism, the assembly is stable, the CCD camera is used for detecting the sensors, the position detection of the sensors is accurate, the assembly efficiency is high, the automation degree is high, and the production cost of enterprises is saved.)

1. An automotive sensor assembling apparatus, characterized by comprising: frame (1), install brace table (3) through board (2) in frame (1), 12 sensor unable adjustment base structures (4) of group are evenly installed to the week side of brace table (3), the well side of frame (1) passes brace table (3) and installs rotatory equipment brace table (5), the week side of rotatory equipment brace table (5) evenly installs and constructs (6), spring feed mechanism (7), product confirmation mechanism (8), point gum machine structure (9), spring equipment mechanism (10), spring CCD detection mechanism (11), first solidification mechanism (12), second solidification mechanism (13), spring displacement detection mechanism (14), inhale spring detection mechanism (15) and the clean station (16) of ion wind with sensor unable adjustment base structure (4) corresponding sensor feed mechanism (6).

2. The automobile sensor assembling device according to claim 1, wherein the sensor fixing base structure (4) comprises a bottom plate (41), a sensor support (42) is arranged on the bottom plate (41), a sensor (43) is fixed on the sensor support (42), 2 groups of clamping cylinder modules (44) are arranged on the rear side of the sensor support (42), and clamping rods (45) corresponding to the sensor (43) are respectively arranged on the clamping cylinder modules (44).

3. The automobile sensor assembling mechanism according to claim 2, wherein the end of the clamping rod (45) close to the sensor (43) is dovetail-shaped.

4. The automobile sensor assembling mechanism according to claim 3, wherein the spring feeding mechanism (7) comprises a vibrating disk (71) installed on the frame (1), the vibrating disk (71) is connected with a spring feeding rod (72), a movable cylinder supporting plate (73) is arranged on the lower side of the spring feeding rod (72), a movable cylinder (74) is installed on the movable cylinder supporting plate (73), a feeding supporting frame (75) is installed on the movable cylinder (74) in a sliding manner, a rotary cylinder (76) is installed on one side of the feeding supporting frame (75), a limiting cylinder (77) is installed on the other side of the feeding supporting frame (75), a rotary bottom plate (78) is installed at the front end of the rotary cylinder (76), a clamping jaw (79) is installed on the rotary bottom plate (78), and a limiting block (710) is connected to the front end of the limiting cylinder (77), be equipped with equipment cylinder module (711) on rotary assembly supporting bench (5) of grapple (79) upside, slidable mounting has sensor spring equipment pole (712) on equipment cylinder module (711), be fixed with sensor spring pre-compression bar guide arm (713) on equipment cylinder module (711) of sensor spring equipment pole (712) downside, sensor spring equipment pole (712) stretch into in sensor spring pre-compression bar guide arm (713).

5. The automobile sensor assembling mechanism according to claim 3, wherein the product confirmation mechanism (8) is 2 groups of press rod depression detection cylinder modules.

Technical Field

The invention relates to the technical field of automobile sensor assembly, in particular to automobile sensor assembly equipment.

Background

The automobile sensor fuses the pressure and the pulling force that the spring can bear and measures, and in the automobile debugging installation, the sensor installation plays pressure detection's effect between each pressure part of car, is the indispensable partly of automobile inspection. At present, when automobile sensor assembles, at first need carry out material loading, the equipment of spring to the sensor, and the back is accomplished in the equipment, need carry out the point to the sensor and glue, solidification, detection and process such as clean, current sensor need different, solitary assembly device assemble when carrying out the equipment processing of these processes, and sensor positioning effect is poor, and the equipment wholeness is poor, and packaging efficiency is low, and the equipment consumption is big, and enterprise manufacturing cost is high.

Disclosure of Invention

The purpose of the invention is as follows: the invention aims to solve the technical problems of poor assembly integrity, low assembly efficiency and inaccurate assembly of the conventional automobile sensor, and provides automobile sensor assembly equipment.

The technical scheme is as follows: an automotive sensor assembly apparatus, comprising: a machine support, a supporting bench is installed through the board to the frame, 12 sensor unable adjustment base structures of group are evenly installed to the week side of a supporting bench, the well side of frame is passed a supporting bench and is installed rotatory equipment brace table, the week side of rotatory equipment brace table evenly installs sensor feed mechanism, spring feed mechanism, product confirmation mechanism, point gum machine structure, spring equipment mechanism, spring CCD detection mechanism, first solidification mechanism, second solidification mechanism, spring displacement detection mechanism, inhale spring detection mechanism and the clean station of ion wind corresponding with sensor unable adjustment base structure.

Preferably, the sensor fixing base structure comprises a bottom plate, a sensor support is arranged on the bottom plate, a sensor is fixed on the sensor support, 2 groups of clamping cylinder modules are arranged on the rear side of the sensor support, and clamping rods corresponding to the sensor are respectively arranged on the clamping cylinder modules.

Preferably, the end of the clamping rod close to the sensor is dovetail-shaped.

Preferably, the spring feeding mechanism comprises a vibrating disk arranged on the frame, the vibrating disk is connected with a spring feeding rod, a movable cylinder supporting plate is arranged on the lower side of the spring feeding rod, a movable cylinder is arranged on the movable cylinder supporting plate, a feeding supporting frame is slidably arranged on the movable cylinder, a rotary cylinder is arranged on one side of the feeding supporting frame, a limiting cylinder is arranged on the other side of the feeding supporting frame, a rotary bottom plate is arranged at the front end of the rotary cylinder, a clamping jaw is arranged on the rotary bottom plate, the front end of the limiting cylinder is connected with a limiting block, an assembling cylinder module is arranged on a rotary assembling supporting table on the upper side of the gripper, a sensor spring assembling rod is slidably arranged on the assembling cylinder module, a sensor spring pre-pressing rod is fixed on the assembling cylinder module on the lower side of the sensor spring assembling rod, the sensor spring assembling rod extends into the sensor spring pre-pressing rod guide rod.

Preferably, the product confirmation mechanism is a 2-group compression rod pressing detection cylinder module.

Advantageous effects

The automobile sensor assembling equipment has the advantages that the automation degree is high, the sensors and the sensor springs are automatically fed, the feeding efficiency is high, the feeding is accurate, the dispensing assembly is carried out through the dispensing mechanism, the assembling is stable, the CCD camera is used for detecting the sensors, the position of the sensors is accurately detected, the sensor springs are stably solidified on the solidifying device, the spring absorbing detection mechanism is used for detecting the stability of the springs, the sensors are cleaned through the ion wind cleaning station, the sensor forming effect is good, the assembling efficiency is high, the automation degree is high, and the enterprise production cost is saved.

Drawings

Fig. 1 is a schematic structural diagram of an automobile sensor assembling apparatus according to the present invention.

Fig. 2 is a schematic structural diagram of a sensor fixing base structure of an automobile sensor assembling apparatus according to the present invention.

Fig. 3 is a schematic structural diagram of a spring feeding mechanism of an automobile sensor assembling device according to the present invention.

Detailed Description

The invention will be further elucidated by means of specific embodiments in the following description, in conjunction with the drawings, in which: various modifications of the invention in equivalent forms, which would be apparent to those skilled in the art, are possible without departing from the principles of the invention, and are within the scope of the invention as defined in the appended claims.

Example (b):

as shown in fig. 1-2, an automotive sensor assembling apparatus includes: the sensor fixing device comprises a rack 1, wherein a supporting table 3 is installed on the rack 1 through a machine table 2, 12 groups of sensor fixing base structures 4 are evenly installed on the periphery of the supporting table 3, each sensor fixing base structure 4 comprises a bottom plate 41, a sensor support 42 is arranged on each bottom plate 41, a sensor 43 is fixed on each sensor support 42, 2 groups of clamping cylinder modules 44 are arranged on the rear side of each sensor support 42, clamping rods 45 corresponding to the sensors 43 are respectively arranged on the clamping cylinder modules 44, and the sensors 43 are clamped by the clamping cylinder modules 44, so that the clamping is stable, the positioning effect is good, and the assembly is stable;

one end of the clamping rod 45 close to the sensor 43 is in a dovetail shape, and the clamping rod 45 is used for circumferential clamping of the sensor, so that clamping is extremely stable;

a rotary assembly supporting table 5 penetrates through a supporting table 3 at the middle side of the rack 1, and a sensor feeding mechanism 6, a spring feeding mechanism 7, a product confirmation mechanism 8, a glue dispensing mechanism 9, a spring assembly mechanism 10, a spring CCD detection mechanism 11, a first curing mechanism 12, a second curing mechanism 13, a spring displacement detection mechanism 14, a spring suction detection mechanism 15 and an ion wind cleaning station 16 which correspond to the sensor fixing base structure 4 are uniformly arranged at the peripheral side of the rotary assembly supporting table 5;

the sensor feeding mechanism 6 corresponds to the sensor fixing base structure 4 on the support table 3 and is a first processing step, automatic feeding of the sensor is carried out in the first step, and the sensor feeding efficiency is high;

the spring feeding mechanism 7 corresponds to the sensor fixing base structure 4 on the supporting table 3 and is a second processing step, and efficient feeding of springs in the sensor is carried out in the second step;

as shown in fig. 3, the spring feeding mechanism 7 includes a vibration plate 71 installed on the frame 1, a spring feeding rod 72 is connected to the vibration plate 71, a movable cylinder support plate 73 is arranged on the lower side of the spring feeding rod 72, a movable cylinder 74 is installed on the movable cylinder support plate 73, a feeding support frame 75 is installed on the movable cylinder 74 in a sliding manner, a rotary cylinder 76 is installed on one side of the feeding support frame 75, a limit cylinder 77 is installed on the other side of the feeding support frame 75, a rotary bottom plate 78 is installed at the front end of the rotary cylinder 76, a clamping jaw 79 is installed on the rotary bottom plate 78, a limiting block 710 is connected to the front end of the limit cylinder 77, an assembly cylinder module 711 is arranged on the rotary assembly support table 5 on the upper side of the clamping jaw 79, a sensor spring assembly rod 712 is installed on the assembly cylinder module 711 on the lower side of the sensor spring assembly rod 712, and a sensor spring pre-pressing rod 713 is fixed on the assembly cylinder module 711 on the lower side of the sensor spring assembly rod 712 The sensor spring assembly rod 712 extends into the sensor spring pre-compression rod guide 713;

the sensor spring is high in feeding efficiency through the vibration disc 71, the sensor spring performs mounting and rotating angle adjustment on the sensor spring under the rotation of the rotary air cylinder 76, the sensor spring is taken and mounted by the assembling air cylinder module 711, the sensor spring is mounted accurately, and the mounting efficiency is high;

the product confirmation mechanism 8 is a detection cylinder module for pressing down 2 groups of pressure rods;

the product confirmation mechanism 8 corresponds to the sensor fixing base structure 4 on the supporting table 3 and is a third processing step, whether the sensor spring exists or not is detected and confirmed in the third step, and the detection efficiency is high;

the glue dispensing mechanism 9 corresponds to the sensor fixing base structure 4 on the supporting table 3 and is a fourth processing step, glue dispensing assembly of the sensor spring is carried out in the fourth step, the glue dispensing structure is high in glue dispensing efficiency, and the automation degree is high;

the spring assembling mechanism 10 is a fifth processing step corresponding to the sensor fixing base structure 4 on the support table 3, and the fifth processing step is used for assembling the sensor and the sensor spring, so that the assembling efficiency is high, and manpower and material resources are saved;

the spring CCD detection mechanism 11 corresponds to the sensor fixing base structure 4 on the support table 3 and is a sixth processing step, the sixth processing step is used for photographing and detecting the sensor spring and uploading the photographed and detected sensor spring to a database, and the detection efficiency is high;

the first curing mechanism 12 and the second curing mechanism 13 correspond to the sensor fixing base structure 4 on the support table 3, and are the sixth processing step, curing after sensor dispensing is carried out, curing is carried out twice, the curing efficiency is high, and the curing is stable;

the spring displacement detection mechanism 14 corresponds to the sensor fixing base structure 4 on the support table 3 and is a seventh processing step, the displacement operation of the sensor spring is detected by the seventh step, the qualification degree of the product displacement is detected, and the detection efficiency is high;

the spring suction detection mechanism 15 corresponds to the sensor fixing base structure 4 on the support table 3 and is an eighth processing step, the falling-off property of the sensor spring is detected in the eighth processing step, and the stability of the sensor spring is detected;

the ion wind cleaning station 16 corresponds to the sensor fixing base structure 4 on the support table 3, which is a ninth processing step, and the ninth processing step is used for cleaning the sensor, so that the forming effect and the attractiveness of the sensor are ensured;

it is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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