阅读说明：本技术 一种棉被复合材料及其制备装置 (Cotton-wadded quilt composite material and preparation facilities thereof ) 是由 杨孔德 杨智森 于 2021-08-24 设计创作，主要内容包括：本发明涉及棉被制备设备技术领域,具体涉及一种棉被复合材料及其制备装置,棉被复合材料包括设置在底层的蚕丝层、设置在中间层的羽绒层和设置在顶层的棉絮层,支撑座具有工作腔,梳棉机与支撑座固定连接,梳棉机位于工作腔的侧面,电机固定安装在支撑座的内部,螺纹杆与电机的输出端固定连接,活动板与螺纹杆螺纹连接,活动板与支撑座滑动连接,隔断板与支撑座滑动连接,隔断板位于活动板的下方,气缸固定安装在支撑座上,制棉机与气缸的输出端固定连接,制棉机位于工作腔的上方,通过上述结构的设置,从而提高棉被的生产效率。(The invention relates to the technical field of quilt preparation equipment, in particular to a quilt composite material and a preparation device thereof.)

1. The quilt composite material is characterized by comprising a silk layer (1) arranged at the bottom layer, a down layer (2) arranged at the middle layer and a cotton wadding layer (3) arranged at the top layer.

2. A device for preparing the quilt composite material as claimed in claim 1, wherein the device comprises a support base (4), a carding machine (5), a motor (6), a threaded rod (7), a movable plate (8), a partition plate (9), a cylinder (10) and a cotton making machine (11), the support base (4) is provided with a working chamber (41), the carding machine (5) is fixedly connected with the support base (4), the carding machine (5) is positioned at the side of the working chamber (41), the motor (6) is fixedly arranged inside the support base (4), the threaded rod (7) is fixedly connected with the output end of the motor (6), the movable plate (8) is in threaded connection with the threaded rod (7), the movable plate (8) is in sliding connection with the support base (4), and the partition plate (9) is in sliding connection with the support base (4), partition panel (9) are located the below of fly leaf (8), cylinder (10) fixed mounting be in on supporting seat (4), cotton machine (11) with the output fixed connection of cylinder (10), cotton machine (11) are located the top of working chamber (41).

3. The manufacturing device according to claim 2, characterized in that a support frame (42) is disposed on a side surface of the support base (4), the support frame (42) is integrally formed with the support base (4), and the cylinder (10) is fixedly connected with the support frame (42).

4. The preparation device according to claim 3, characterized in that a connecting bracket (81) is provided at a side of the movable plate (8), the connecting bracket (81) has a threaded hole (811), and the threaded rod (7) is inserted into the threaded hole (811).

5. The manufacturing device according to claim 4, characterized in that the manufacturing device further comprises a support plate (12), a plurality of lifting pieces (121) are arranged on the side surface of the support plate (12) at intervals, and the plurality of lifting pieces (121) are arranged on the support base (4) in a penetrating manner.

6. The manufacturing device according to claim 5, characterized in that a fixing structure (13) is arranged inside the partition plate (9), a fixing opening (44) is arranged on the inner side surface of the working chamber (41), the fixing structure (13) comprises a compression spring (131) and a fixing column (132), two ends of the compression spring (131) respectively abut against the partition plate (9) and the fixing column (132), and the fixing column (132) is slidably connected with the partition plate (9).

7. The manufacturing device according to claim 6, characterized in that the partition panel (9) is provided with toggle posts (91) on both opposite sides, the toggle posts (91) being integrally formed with the partition panel (9).

Technical Field

The invention relates to the technical field of cotton quilt preparation equipment, in particular to a cotton quilt composite material and a preparation device thereof.

Background

Most of the quilts are made of cotton layers spun by cotton or rayon and have certain warm-keeping performance and comfort.

The quilt need use earlier comb and parallel cotton fibers prior to equipment to process into the cotton fibre in process of production, carries the cotton fibre through the manual work and processes into the quilt on the cotton-making equipment again, and such production flow leads to the production efficiency of quilt not high.

Disclosure of Invention

The invention aims to provide a quilt composite material and a preparation device thereof, and aims to solve the problem of low production efficiency of quilts.

In order to achieve the above object, the present invention provides a quilt composite material, which comprises a silk layer disposed on a bottom layer, a down layer disposed on a middle layer, and a cotton wadding layer disposed on a top layer.

The invention also provides a preparation device for preparing the quilt composite material, which comprises a supporting seat, a carding machine, a motor, a threaded rod, a movable plate, a partition plate, a cylinder and a cotton making machine, wherein the supporting seat is provided with a working cavity, the carding machine is fixedly connected with the supporting seat, the carding machine is positioned on the side surface of the working cavity, the motor is fixedly arranged in the supporting seat, the threaded rod is fixedly connected with the output end of the motor, the movable plate is in threaded connection with the threaded rod, the movable plate is in sliding connection with the supporting seat, the partition plate is positioned below the movable plate, the cylinder is fixedly arranged on the supporting seat, the cotton making machine is fixedly connected with the output end of the cylinder, and the cotton making machine is positioned above the working cavity, so as to solve the problem of low production efficiency of the quilt.

The side of the supporting seat is provided with a supporting frame, the supporting frame and the supporting seat are integrally formed, and the air cylinder is fixedly connected with the supporting frame, so that the air cylinder is located right above the working cavity.

The side of the movable plate is provided with a connecting support, the connecting support is provided with a threaded hole, and the threaded rod penetrates through the inner part of the threaded hole to achieve threaded connection between the movable plate and the threaded rod.

The preparation device further comprises a supporting plate, wherein a plurality of lifting pieces are arranged on the side face of the supporting plate at intervals and penetrate through the supporting seat so as to lift the silk layer, the down feather layer and the cotton wadding layer.

The inner part of the partition panel is provided with a fixed structure, the inner side surface of the working cavity is provided with a fixed opening, the fixed structure comprises a pressure spring and a fixed column, two ends of the pressure spring are respectively abutted against the partition panel and the fixed column, and the fixed column is in sliding connection with the partition panel so as to fix the partition panel, so that the partition panel is not easy to slide.

The two opposite side surfaces of the partition panel are provided with poking columns, and the poking columns and the partition panel are integrally formed so that workers can move the partition panel conveniently.

When the quilt composite material needs to be prepared, silk raw materials are put into the carding machine, the carding machine processes the silk raw materials, silk flock formed after the processing is finished falls on the movable plate from the outlet end of the carding machine, the motor operates to drive the movable plate to slowly move into the working chamber, so that a layer of silk flock is fully paved on the movable plate, then the cylinder operates to drive the cotton making machine to descend, the cotton making machine moves to the position of the movable plate to process the silk flock, so that the silk flock on the movable plate forms the silk layer, after the silk layer is processed, the motor operates again to drive the movable plate to reset, so that the movable plate slowly withdraws from the working chamber, the silk layer gradually falls on the partition plate positioned below the movable plate, then putting down raw materials into the cotton making machine, repeating the step of manufacturing the silk layer to manufacture the down layer, then putting cotton raw materials into the cotton making machine, repeating the step of manufacturing the silk layer to manufacture the cotton wadding layer, finally arranging the silk layer, the down layer and the cotton wadding layer on the partition board from bottom to top in parallel, operating the cotton making machine again by the cylinder to move the cotton making machine downwards so as to process the silk layer, the down layer and the cotton wadding layer on the partition board, leading the silk layer, the down layer and the cotton wadding layer to be adhered together, thereby obtaining the quilt composite material, leading a worker to fall the bottom of the working chamber by sliding the partition board out of the working chamber, taking out the quilt composite material through an extraction port, when taking out the quilt composite material, the operation of the preparation device can not be influenced, so that the preparation efficiency is improved, the preparation device is used for integrally producing the cotton quilt composite material, the worker is not required to run back and forth between the cotton carding equipment and the cotton making equipment, and the production efficiency of the cotton quilt is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a quilt composite material provided by the invention.

FIG. 2 is a schematic structural diagram of a device for preparing a quilt composite material provided by the invention.

Fig. 3 is a top view of a device for preparing a quilt composite according to the present invention.

Fig. 4 is a cross-sectional view taken at a-a of fig. 3 in accordance with the present invention.

Fig. 5 is a cross-sectional view at B-B of fig. 4 in accordance with the present invention.

Fig. 6 is a cross-sectional view at C-C of fig. 4 in accordance with the present invention.

Fig. 7 is a cross-sectional view at D-D of fig. 4 in accordance with the present invention.

Fig. 8 is a cross-sectional view at E-E of fig. 5 in accordance with the present invention.

Fig. 9 is an enlarged view of a portion of fig. 7 at F in accordance with the present invention.

1-silk layer, 2-down layer, 3-cotton layer, 4-support base, 41-working chamber, 42-support frame, 43-support leg, 44-fixed port, 45-limit groove, 5-cotton carding machine, 6-motor, 7-threaded rod, 8-movable plate, 81-connecting support, 811-threaded hole, 9-partition plate, 91-toggle column, 92-limit frame, 10-cylinder, 11-cotton making machine, 12-support plate, 121-lifting piece, 122-clamping groove, 13-fixed structure, 131-pressure spring and 132-fixed column.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

Referring to fig. 1, the present invention provides a quilt composite material, which includes a silk layer 1 disposed at a bottom layer, a down layer 2 disposed at a middle layer, and a cotton wadding layer 3 disposed at a top layer.

In this embodiment, silk touch very silky, silk layer 1 is located bottom and skin contact, can improve the user and use this cotton-wadded quilt combined material's travelling comfort, and the heat preservation ability of eiderdown is stronger, eiderdown layer 2 is located the intermediate level can the at utmost protect, can improve this cotton-wadded quilt combined material's thermal insulation performance, and the cotton-wadded quilt is heavier for the unit mass of silk, eiderdown, consequently this cotton-wadded quilt combined material is when using, 3 cotton-wadded quilt layers are located the top layer can with eiderdown feather layer 2 with 1 pushes down on silk layer for this cotton-wadded quilt combined material can laminate the human body when using, thereby brings the sense of security for the human body.

Referring to fig. 2 to 9, the present invention further provides a device for preparing the quilt composite material, the device comprises a support base 4, a carding machine 5, a motor 6, a threaded rod 7, a movable plate 8, a partition plate 9, a cylinder 10 and a cotton maker 11, the support base 4 has a working chamber 41, the carding machine 5 is fixedly connected with the support base 4, the carding machine 5 is located on a side surface of the working chamber 41, the motor 6 is fixedly installed inside the support base 4, the threaded rod 7 is fixedly connected with an output end of the motor 6, the movable plate 8 is in threaded connection with the threaded rod 7, the movable plate 8 is in sliding connection with the support base 4, the partition plate 9 is located below the movable plate 8, the cylinder 10 is fixedly installed on the support base 4, the cotton making machine 11 is fixedly connected with the output end of the air cylinder 10, and the cotton making machine 11 is positioned above the working cavity 41.

In this embodiment, the carding machine 5 is fixedly installed on the side of the working chamber 41, the motor 6 is fixedly installed inside the supporting seat 4, the threaded rod 7 is fixedly connected with the output end of the motor 6, the movable plate 8 is in threaded connection with the motor 6, so as to drive the movable plate 8, the motor 6 drives the threaded rod 7 to rotate when operating, the threaded rod 7 drives the movable plate 8 to slide relative to the supporting seat 4 when rotating, so that the movable plate 8 can slide in and out of the working chamber 41, the partition plate 9 is located below the movable plate 8, the partition plate 9 can slide relative to the supporting seat 4, so that the partition plate 9 can slide in and out of the working chamber 41, the bottom of the working chamber 41 is provided with an extraction port, and the air cylinder 10 is arranged above the working chamber 41, system cotton machine 11 with the output fixed connection of cylinder 10, cylinder 10 can drive system cotton machine 11 reciprocates, makes system cotton machine 11 can get into in the working chamber 41, when needs preparation quilt combined material, put into silk raw and other materials earlier in carding machine 5, carding machine 5 processes silk raw and other materials, and processing completion back formation silk wadding falls from carding machine 5's exit end on fly leaf 8, motor 6 operation drives fly leaf 8 slowly moves and gets into in the working chamber 41, makes on the fly leaf 8 pave the one deck silk wadding, afterwards cylinder 10 operation drives system cotton machine 11 is to descending, system cotton machine 11 moves extremely fly leaf 8 department processes silk wadding, makes silk wadding on the fly leaf 8 forms silk layer 1, silk layer 1 processes the completion back, the motor 6 operates again to drive the movable plate 8 to reset, so that the movable plate 8 slowly withdraws from the working chamber 41, the silk layer 1 gradually falls on the partition plate 9 positioned below the movable plate 8, down feather raw materials are put into the cotton making machine 11, the steps of manufacturing the silk layer 1 are repeated to manufacture the down feather layer 2, cotton raw materials are put into the cotton making machine 11, the steps of manufacturing the silk layer 1 are repeated to manufacture the cotton wool layer 3, the silk layer 1, the down feather layer 2 and the cotton wool layer 3 are arranged on the partition plate 9 from bottom to top in parallel, the cylinder 10 operates again to drive the cotton making machine 11 to descend to process the silk layer 1, the down feather layer 2 and the cotton wool layer 3 positioned on the partition plate 9, so that the silk layer 1, the down feather layer 2 and the cotton wool layer 3 are processed, The eiderdown layer 2 with the laminating of cotton wadding layer 3 is in the same place to obtain the cotton-wadded quilt combined material, the staff accessible will partition panel 9 slides out working chamber 41 makes the cotton-wadded quilt combined material fall the bottom of working chamber 41 takes out through taking out the mouth, when taking out the cotton-wadded quilt combined material, can not influence the operation of this preparation facilities, thereby improves preparation efficiency, and this preparation facilities carries out the integration production to the cotton-wadded quilt combined material, need not the staff and makes a round trip to run between comb and parallel cotton equipment and cotton-making equipment, thereby has improved the production efficiency of cotton-wadded quilt.

Further, a supporting frame 42 is arranged on the side surface of the supporting seat 4, the supporting frame 42 and the supporting seat 4 are integrally formed, and the air cylinder 10 is fixedly connected with the supporting frame 42.

The bottom of supporting seat 4 is provided with a plurality of supporting legs 43 at interval, each supporting leg 43 is located respectively each apex angle department of supporting seat 4.

In this embodiment, the side of supporting seat 4 is provided with support frame 42, support frame 42 is L shape, cylinder 10 fixed mounting be in on the supporting seat 4 for cylinder 10 can be in directly over working chamber 41, the bottom of supporting seat 4 is provided with a plurality of supporting leg 43, it is a plurality of supporting leg 43 is right supporting seat 4 supports, makes the below of supporting seat 4 has certain space, so that take out the quilt that the processing was accomplished.

Further, a connecting bracket 81 is disposed on a side surface of the movable plate 8, the connecting bracket 81 has a threaded hole 811, and the threaded rod 7 is inserted into the threaded hole 811.

In this embodiment, the connection bracket 81 is provided with the threaded hole 811, and the threaded rod 7 is inserted into the threaded hole 811 to realize the threaded connection between the movable plate 8 and the threaded rod 7, so that the threaded rod 7 can drive the movable plate 8 to move.

Further, the preparation device further comprises a support plate 12, a plurality of lifting pieces 121 are arranged on the side surface of the support plate 12 at intervals, and the plurality of lifting pieces 121 are all arranged on the support seat 4 in a penetrating manner;

the upper surface and the lower surface of the supporting plate 12 are both provided with a clamping groove 122, and the two clamping grooves 122 are symmetrically arranged relative to the axis of the supporting plate 12.

In this embodiment, since the cotton manufacturing machine 11 processes the silk layer 1, the feather layer 2, or the cotton layer 3 on the movable plate 8, the silk layer 1, the feather layer 2, or the cotton layer 3 may be attached to the movable plate 8, and therefore the silk layer 1, the feather layer 2, or the cotton layer 3 needs to be separated from the movable plate 8, the support plate 12 is located at a side of the support base 4, the plurality of lifting pieces 121 are inserted into the support base 4, the lifting pieces 121 can move inside the working chamber 41, and when the silk layer 1, the feather layer 2, or the cotton layer 3 is prepared on the movable plate 8, a worker can move the support plate 12 through the engaging slots 122 to slide the plurality of lifting pieces 121 into the working chamber 41, the lifting pieces 121 are inserted between the silk layer 1, the feather layer 2, the cotton layer 3 and the movable plate 8, so as to support the silk layer 1, the feather layer 2 or the cotton layer 3, so that the silk layer 1, the feather layer 2 or the cotton layer 3 cannot slide out of the working cavity 41 along with the movement of the movable plate 8, after the movable plate 8 slides out of the working cavity 41, the lifting pieces 121 support the silk layer 1, the feather layer 2 or the cotton layer 3, and then a worker pulls the support plate 12 through the clamping grooves 122, so that the lifting pieces 121 slide out of the working cavity 41, and the silk layer 1 makes the feather layer 2 or the cotton layer 3 fall on the partition plate 9.

Further, a fixing structure 13 is arranged inside the partition panel 9, a fixing port 44 is arranged on the inner side surface of the working chamber 41, the fixing structure 13 includes a pressure spring 131 and a fixing column 132, two ends of the pressure spring 131 respectively abut against the partition panel 9 and the fixing column 132, and the fixing column 132 is slidably connected with the partition panel 9;

the two opposite side surfaces of the partition plate 9 are respectively provided with a toggle column 91, and the toggle columns 91 and the partition plate 9 are integrally formed;

the side of partition panel 9 still is provided with spacing 92, be provided with on the medial surface of working chamber 41 with spacing 92 assorted spacing groove 45.

In this embodiment, the fixing structure 13 can fix the partition board 9 and the support seat 4, so that the partition board 9 cannot easily slide relative to the support seat 4, the toggle column 91 is disposed on a side surface of the partition board 9, so as to facilitate an operator to move the partition board 9 through the toggle column 91, in the absence of external force, one end of the fixing column 132, which is far away from the compression spring 131, extends out of the partition board 9 due to the abutment of the compression spring 131, so that the fixing column 132 can be clamped into the inside of the fixing port 44, so as to fix the partition board 9 and the support seat 4, and the limit frame 92 is disposed on a side surface of the partition board 9, so that when the partition board 9 slides into the inside of the working chamber 41, the limit frame 92 is inserted into the limit groove 45, thereby fixing the partition plate 9 to enhance the fixing effect of the partition plate 9.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.