阅读说明：本技术 一种贵金属包裹导电辊的控制方法及系统 (Control method and system for noble metal coated conductive roller ) 是由 陈德庆 濮丹飞 于 2021-08-17 设计创作，主要内容包括：本发明公开了一种贵金属包裹导电辊的控制方法及系统,包括以下操作步骤：将准备的导电辊材料导入到热化模具的内部,进行高温加热操作,通过热化控制系统对温度进行加热控制,使导电辊熔融,熔融后通过成型模具进行压合固化成型操作,由成型控制系统进行压合控制,将准备的贵金属材料导入指定的模具中,通过处理,进行成型控制,将成型后的导电辊与贵金属材料进行贴合,贵金属材料包裹住导电辊的位置。本发明所述的一种贵金属包裹导电辊的控制方法及系统,通过模压的方式进行成型操作,通过贵金属对导电辊进行包裹复合,达到节能降耗的效果,不易出现氧化的情况,使用性能更为优异。(The invention discloses a control method and a system for a noble metal coated conductive roller, which comprises the following operation steps: the method comprises the steps of guiding prepared conductive roller materials into a thermalization die, carrying out high-temperature heating operation, carrying out heating control on the temperature through a thermalization control system to enable the conductive rollers to be molten, carrying out pressing, solidifying and forming operation through a forming die after the conductive rollers are molten, carrying out pressing control through a forming control system, guiding the prepared precious metal materials into a specified die, carrying out forming control through processing, attaching the formed conductive rollers and the precious metal materials, and wrapping the positions of the conductive rollers by the precious metal materials. According to the control method and system for the noble metal coated conductive roller, the forming operation is performed in a mould pressing mode, the conductive roller is coated and compounded through the noble metal, the effects of energy saving and consumption reduction are achieved, the oxidation condition is not easy to occur, and the using performance is more excellent.)

1. A control method for noble metal coated conductive roller is characterized in that: the method comprises the following operation steps:

s1: preparation of materials: preparing a conductive roller molding material, introducing the conductive roller molding material into a specified container, preparing a noble metal material, and introducing the noble metal material into the specified container for later use;

s2: forming the conductive roller: guiding the prepared conductive roller material into a thermalization mould, carrying out high-temperature heating operation, carrying out heating control on the temperature through a thermalization control system to melt the conductive roller, carrying out pressing, solidifying and forming operation through a forming mould after melting, and carrying out pressing control through a forming control system;

s3: and (3) forming of the noble metal: introducing the prepared noble metal material into a specified mold, and performing molding control through treatment;

s4: compounding operation: the molded conductive roller is attached to a noble metal material, the noble metal material wraps the conductive roller, the conductive roller is placed in the mold for positioning, a composite control operation is performed by an attachment control system and a wrapping control system, and the position of the conductive roller wrapped by the noble metal material is composited;

s5: and (3) performance detection: the conductive roller wrapped by the noble metal is placed at the upper end of the detector to be detected, the performance of the conductive roller is detected and analyzed, unqualified products are removed, and qualified products are discharged through discharging control.

2. The method for controlling a noble metal coated conductive roller according to claim 1, wherein: the temperature of the conductive roller in the step S2 for high-temperature heating operation is 450-600 ℃, and the heating time is 20-35 min.

3. The method for controlling a noble metal coated conductive roller according to claim 1, wherein: in the step S3, the noble metal material is formed by pressing.

4. The method for controlling a noble metal coated conductive roller according to claim 1, wherein: in the step S4, the noble metal and the conductive roller are compounded in a hot pressing mode, the heat sealing temperature is 200 ℃ and 280 ℃, and the heat sealing time is 15-26 min.

5. The method for controlling a noble metal coated conductive roller according to claim 4, wherein: and in the step S4, the heat sealing temperature of the noble metal and the conductive roller is 240 ℃, and the heat sealing time is 18 min.

6. The method for controlling a noble metal coated conductive roller according to claim 1, wherein: and in the step S5, detecting and analyzing the conductivity and the service performance of the conductive roller.

7. A control system of noble metal parcel conducting roller which characterized in that: the device comprises a conductive roller thermalization control system, a conductive roller forming control system, a noble metal mould pressing control system, a noble metal forming control system, a noble metal conductive roller attaching control system, a noble metal wrapping control system, a conductive roller performance detection system and a discharging control system.

8. The control system of a noble metal coated conductive roller as set forth in claim 7, wherein: the conductive roller heating control system is connected with the conductive roller forming control system, the conductive roller forming control system is connected with the noble metal die pressing control system, the noble metal die pressing control system is connected with the noble metal forming control system, the noble metal forming control system is connected with the noble metal conductive roller attaching control system, the noble metal conductive roller attaching control system is connected with the noble metal wrapping control system, the noble metal wrapping control system is connected with the conductive roller performance detection system, and the conductive roller performance detection system is connected with the discharging control system.

Technical Field

The invention relates to the field of energy conservation, in particular to a control method and a control system for a noble metal coated conductive roller.

Background

The control method of the noble metal coated conductive roller is a method for controlling the forming of the conductive roller, is an energy-saving technology of low-voltage formation equipment, and the current conductive roller is made of pure aluminum materials, so that along with the continuous development of science and technology, the requirements of people on the manufacturing process of the control method of the noble metal coated conductive roller are higher and higher.

In the prior art, a patent with an authorization publication number of CN201210320881.6 discloses a novel conductive roller for electroplating strip steel, a conductive roller body, a conductive roller alloy jacket and a conductive roller cooling device, wherein the conductive roller body comprises a conductive roller core shaft, a conductive roller cylinder and a support plate, one end of the conductive roller core shaft is sealed, the other end of the conductive roller core shaft is connected with a rotary joint, the existing control method for wrapping the conductive roller by noble metal has certain disadvantages in use, product loss is caused by sparking when the surface of pure aluminum is easy to oxidize, the product has poor service performance and is not beneficial to people to use, certain adverse effects are brought to people in the use process, and therefore, a control method and a system for wrapping the conductive roller by noble metal are provided.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a control method and a control system for a noble metal-coated conductive roller, wherein the forming operation is carried out in a mould pressing mode, the conductive roller is coated and compounded by noble metal, the effects of energy conservation and consumption reduction are achieved, the oxidation condition is not easy to occur, the service performance is more excellent, and the problems in the background technology can be effectively solved.

(II) technical scheme

In order to achieve the purpose, the invention adopts the technical scheme that: a control method for noble metal coated conductive rollers comprises the following operation steps:

s1: preparation of materials: preparing a conductive roller molding material, introducing the conductive roller molding material into a specified container, preparing a noble metal material, and introducing the noble metal material into the specified container for later use;

s2: forming the conductive roller: guiding the prepared conductive roller material into a thermalization mould, carrying out high-temperature heating operation, carrying out heating control on the temperature through a thermalization control system to melt the conductive roller, carrying out pressing, solidifying and forming operation through a forming mould after melting, and carrying out pressing control through a forming control system;

s3: and (3) forming of the noble metal: introducing the prepared noble metal material into a specified mold, and performing molding control through treatment;

s4: compounding operation: the molded conductive roller is attached to a noble metal material, the noble metal material wraps the conductive roller, the conductive roller is placed in the mold for positioning, a composite control operation is performed by an attachment control system and a wrapping control system, and the position of the conductive roller wrapped by the noble metal material is composited;

s5: and (3) performance detection: the conductive roller wrapped by the noble metal is placed at the upper end of the detector to be detected, the performance of the conductive roller is detected and analyzed, unqualified products are removed, and qualified products are discharged through discharging control.

As a preferable technical scheme, the temperature of the conductive roller in the step S2 when the conductive roller is subjected to high-temperature heating operation is 450-600 ℃, and the heating time is 20-35 min.

As a preferable technical solution, in the step S3, the precious metal material is formed by die pressing.

As a preferable technical scheme, in the step S4, the noble metal and the conductive roller are compounded in a hot pressing mode, the heat sealing temperature is 200-280 ℃, and the heat sealing time is 15-26 min.

As a preferable technical scheme, the heat sealing temperature of the noble metal and the conductive roller in the step S4 is 240 ℃, and the heat sealing time is 18 min.

As a preferable technical solution, in the step S5, the conductivity and the usability of the conductive roller are detected and analyzed.

A control system for noble metal wrapped conductive rollers comprises a conductive roller thermalization control system, a conductive roller forming control system, a noble metal mould pressing control system, a noble metal forming control system, a noble metal conductive roller attaching control system, a noble metal wrapped control system, a conductive roller performance detection system and a discharging control system.

As a preferred technical scheme, the conductive roller thermalization control system is connected with the conductive roller forming control system, the conductive roller forming control system is connected with the precious metal mould pressing control system, the precious metal mould pressing control system is connected with the precious metal forming control system, the precious metal forming control system is connected with the precious metal conductive roller attaching control system, the precious metal conductive roller attaching control system is connected with the precious metal wrapping control system, the precious metal wrapping control system is connected with the conductive roller performance detection system, and the conductive roller performance detection system is connected with the discharging control system.

(III) advantageous effects

Compared with the prior art, the invention provides a control method and a system for wrapping a conductive roller by a noble metal, and the control method and the system have the following beneficial effects: the control method and the system for the noble metal coated conductive roller have the advantages that the forming operation is carried out in a mould pressing mode, the conductive roller is coated and compounded through noble metal, the effects of energy conservation and consumption reduction are achieved, the oxidation condition is not easy to occur, the use performance is more excellent, the prepared conductive roller material is guided into a thermalization mould to be heated at high temperature, the temperature is controlled through the thermalization control system to be heated, the conductive roller is melted, the pressing and solidification forming operation is carried out through the forming mould after the melting, the pressing and solidification forming operation is carried out through the forming control system, the prepared noble metal material is guided into a specified mould to be processed to be formed and controlled, the formed conductive roller is attached to the noble metal material, the noble metal material wraps the position of the conductive roller, the position of the noble metal material in the mould is positioned, and the composite control operation is carried out through the attaching control system and the coating control system, the position of the conductive roller wrapped by the noble metal material is compounded, the conductive roller wrapped by the noble metal is placed at the upper end position of the detector for detection operation, the performance of the conductive roller is detected and analyzed, unqualified products are eliminated, the qualified products are subjected to discharging operation through discharging control, the control method of the whole noble metal wrapped conductive roller is simple in structure and convenient to operate, and the using effect is better than that of the traditional mode.

Drawings

Fig. 1 is a schematic diagram of the overall structure of a control system for a noble metal coated conductive roller according to the present invention.

Detailed Description

The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1, a method for controlling a noble metal coated conductive roller comprises the following steps:

s1: preparation of materials: preparing a conductive roller molding material, introducing the conductive roller molding material into a specified container, preparing a noble metal material, and introducing the noble metal material into the specified container for later use;

s2: forming the conductive roller: guiding the prepared conductive roller material into a thermalization mould, carrying out high-temperature heating operation, carrying out heating control on the temperature through a thermalization control system to melt the conductive roller, carrying out pressing, solidifying and forming operation through a forming mould after melting, and carrying out pressing control through a forming control system;

s3: and (3) forming of the noble metal: introducing the prepared noble metal material into a specified mold, and performing molding control through treatment;

s4: compounding operation: the molded conductive roller is attached to a noble metal material, the noble metal material wraps the conductive roller, the conductive roller is placed in the mold for positioning, a composite control operation is performed by an attachment control system and a wrapping control system, and the position of the conductive roller wrapped by the noble metal material is composited;

s5: and (3) performance detection: the conductive roller wrapped by the noble metal is placed at the upper end of the detector to be detected, the performance of the conductive roller is detected and analyzed, unqualified products are removed, and qualified products are discharged through discharging control.

The temperature of the conductive roller in the step S2 for high-temperature heating operation is 450-600 ℃, and the heating time is 20-35 min.

The noble metal material is molded by means of pressing in step S3.

In the step S4, the noble metal and the conductive roller are compounded in a hot pressing mode, the heat sealing temperature is 200 ℃ and 280 ℃, and the heat sealing time is 15-26 min.

In the step S4, the heat sealing temperature of the noble metal and the conductive roller is 240 ℃, and the heat sealing time is 18 min.

And S5, detecting and analyzing the conductivity and the use performance of the conductive roller.

A control system for noble metal wrapped conductive rollers comprises a conductive roller thermalization control system, a conductive roller forming control system, a noble metal mould pressing control system, a noble metal forming control system, a noble metal conductive roller attaching control system, a noble metal wrapped control system, a conductive roller performance detection system and a discharging control system.

The conductive roller thermalization control system is connected with the conductive roller forming control system, the conductive roller forming control system is connected with the noble metal die pressing control system, the noble metal die pressing control system is connected with the noble metal forming control system, the noble metal forming control system is connected with the noble metal conductive roller attaching control system, the noble metal conductive roller attaching control system is connected with the noble metal wrapping control system, the noble metal wrapping control system is connected with the conductive roller performance detection system, and the conductive roller performance detection system is connected with the discharging control system.

The first embodiment is as follows:

the conductive roller is heated at 500 deg.C for 25 min.

The temperature of the noble metal is 750 ℃ when the noble metal is heated at high temperature, and the heating time is 30 min.

The heat seal temperature of the noble metal and the conductive roller is 240 ℃, and the heat seal time is 18 min.

Example two:

on the basis of the first embodiment, the temperature of the conductive roller when the high-temperature heating operation is performed is 550 ℃, and the heating time is 27 min.

The temperature of the noble metal is 780 ℃ when the noble metal is heated at high temperature, and the heating time is 32 min.

The heat seal temperature of the noble metal and the conductive roller is 250 ℃, and the heat seal time is 20 min.

Example three:

in addition to example two, the conductive roller was heated at 580 ℃ for 29 min.

The temperature of the noble metal is 790 ℃ when the noble metal is heated at high temperature, and the heating time is 31 min.

The heat sealing temperature of the noble metal and the conductive roller is 260 ℃, and the heat sealing time is 22 min.

The working principle is as follows: preparing a conductive roller forming material, guiding the conductive roller forming material into a specified container, preparing a noble metal material, guiding the noble metal material into the specified container for standby, guiding the prepared conductive roller material into a thermalization mould, carrying out high-temperature heating operation, carrying out heating control on the temperature through a thermalization control system to melt the conductive roller, carrying out pressing, solidifying and forming operation through the forming mould after melting, carrying out pressing control through the forming control system, guiding the prepared noble metal material into the specified mould, carrying out forming control through treatment, attaching the formed conductive roller and the noble metal material, attaching the conductive roller wrapped by the noble metal material to the position of the conductive roller, positioning the conductive roller placed in the mould, carrying out composite control operation through the attachment control system and the wrapping control system, compositing the conductive roller wrapped by the noble metal material, placing the conductive roller wrapped by the noble metal to the upper end position of a detector for detection operation, and detecting and analyzing the performance of the product, rejecting unqualified products, and discharging qualified products through discharge control.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.