Waste packaging system and waste packaging method

文档序号:1848209 发布日期:2021-11-16 浏览:26次 中文

阅读说明:本技术 废料封装系统及废料封装方法 (Waste packaging system and waste packaging method ) 是由 来建良 刘黎明 王腾龙 徐良 童铭行 于 2021-07-27 设计创作,主要内容包括:本发明涉及一种废料封装系统及废料封装方法,用于将废料箱中的废料密封存储于容器内,废料箱具有排料口,废料封装系统利用密封体将容器密封;废料封装系统包括:移载机构、滑动设置于移载机构的接合机构,接合机构用于带动容器朝向排料机构运动以使容器与排料口相连通;以及用于将密封体密封焊接于容器的内腔的焊接机构。本发明能够在容器与排料口相连通后,且容器内腔与外部环境分隔开来的状态下将废料装入容器内腔,避免废料外露,因而能够避免废料污染空气或者危害人体健康;通过密封体密封密封容器的内腔,使容器内腔和外部环境之间形成良好的屏蔽隔绝,抑制了容器内腔和外部环境之间的空气流动,进一步提高废料存储的密封安全性。(The invention relates to a waste packaging system and a waste packaging method, which are used for hermetically storing waste in a waste box in a container, wherein the waste box is provided with a discharge port, and the waste packaging system utilizes a sealing body to seal the container; the waste packaging system includes: the transfer mechanism and the joint mechanism are arranged on the transfer mechanism in a sliding manner, and the joint mechanism is used for driving the container to move towards the discharge mechanism so as to enable the container to be communicated with the discharge port; and a welding mechanism for seal-welding the seal body to the inner cavity of the container. According to the invention, after the container is communicated with the discharge port, the waste can be loaded into the inner cavity of the container in a state that the inner cavity of the container is separated from the external environment, so that the waste is prevented from being exposed, and the waste can be prevented from polluting air or harming human health; the inner cavity of the sealed container is sealed by the sealing body, so that the inner cavity of the container and the external environment are well shielded and isolated, air flow between the inner cavity of the container and the external environment is inhibited, and the sealing safety of waste storage is further improved.)

1. A waste packaging system for hermetically storing waste in a waste bin (250) in a container (240), the waste bin (250) having a discharge opening (201), the waste packaging system sealing the container (240) with a seal body (230);

characterized in that the waste encapsulation system comprises:

a transfer mechanism (10);

the jointing mechanism (20) is arranged on the transferring mechanism (10) in a sliding mode and is used for driving the container (240) to move towards the waste box (250) so that the container (240) is in sealed communication with the discharge port (201); and the number of the first and second groups,

a welding mechanism (30) for sealing welding the sealing body (230) to the interior cavity of the container (240).

2. The scrap encapsulation system in accordance with claim 1, wherein the transfer mechanism (10) includes a lifting rail (121), the engagement mechanism (20) includes a first lifting unit (21) slidably mounted to the lifting rail (121), and a rotary clamping unit (22) mounted to the first lifting unit (21) in a follow-up manner;

elevating guide (121) are along being on a parallel with the direction of bin outlet (201) axis extends, is used for the guide first lift unit (21) orientation waste bin (250) motion, rotatory centre gripping unit (22) can drive container (240) are followed first lift unit (21) are close to relatively waste bin (250) remove, and can container (240) with after bin outlet (201) are linked together drive container (240) for it rotates to move year mechanism (10).

3. The scrap encapsulation system according to claim 2, wherein the welding means (30) comprises a laser welding unit (31), the irradiation direction of the laser welding unit (31) being perpendicular to the trajectory along which the rotary gripping unit (22) slides with respect to the transfer means (10);

rotatory clamping unit (22) including rotate set up in the jack catch of first lift unit (21), the jack catch can the centre gripping in container (240) is kept away from relatively the one end of bin outlet (201), and drives container (240) for laser welding unit (31) rotates, so that seal (230) with form between the container (240) along container (240) circumference extension and closed welding seam.

4. The waste packaging system of claim 3, further comprising a cutting mechanism (40), wherein the cutting mechanism (40) comprises a laser cutting unit (41), and wherein an irradiation direction of the laser cutting unit (41) is perpendicular to a sliding trajectory of the rotary clamping unit (22) relative to the transfer mechanism (10);

the rotary clamping unit (22) clamps one end, relatively far away from the discharge opening (201), of the container (240) through the clamping jaws and drives the container (240) to rotate relative to the laser cutting unit (41), so that the laser cutting unit (41) cuts the container (240) and the sealing body (230) along the circumferential direction of the container (240).

5. The waste packaging system of claim 2, further including a centering mechanism (50), the centering mechanism (50) being slidably mounted to the lift rail (121) and located on a side of the engagement mechanism (20) relatively close to the waste bin (250);

the righting mechanism (50) comprises a righting guide unit (51), the righting guide unit (51) and the rotary clamping unit (22) are sequentially arranged along the extending direction of the lifting guide rail (121), and the righting guide unit (51) is used for being in sliding fit with the container (240) so that the opening of the container (240) is coaxial with the discharge opening (301).

6. The waste packaging system of claim 5, wherein the righting guide unit (51) defines a righting guide hole for receiving the container (240); and/or the presence of a catalyst in the reaction mixture,

the righting mechanism (50) and the joint mechanism (20) are respectively connected with two groups of driving sources, and the two groups of driving sources respectively and independently drive the righting mechanism (50) and the joint mechanism (20) to slide, so that the distance between the righting mechanism (50) and the joint mechanism (20) is adjustable.

7. The waste packaging system of claim 5, wherein the righting mechanism (50) further comprises a second lifting unit (52) and a righting adjustment unit (53), the second lifting unit (52) is in sliding fit with the lifting rail (121), and the righting adjustment unit (53) is movably mounted to the second lifting unit (52) and sleeved on the righting guide unit (51);

a moving allowance is formed between the centralizing guide unit (51) and the centralizing adjusting unit (53), and the centralizing adjusting unit (53) can drive the centralizing guide unit (51) to move in the radial direction within the limited range of the moving allowance.

8. The waste packaging system of claim 1, further comprising a container positioning mechanism including a container positioning unit for holding the container (240); the transferring mechanism (10) comprises a first transferring unit (11) and a second transferring unit (12), the second transferring unit (12) is arranged on one side, facing the waste box (250), of the first transferring unit (11) in a sliding mode, and the jointing mechanism (20) is arranged on the second transferring unit (12) in a sliding mode; the first transfer unit (11) is provided with a first preset position and a second preset position;

when the second transferring unit (12) slides to the first preset position, the second transferring unit (12) can guide the joint mechanism (20) to move towards the waste box (250), and the joint mechanism (20) is arranged opposite to the discharge opening (201); when the second transfer unit (12) slides to the second preset position, the engaging mechanism (20) is arranged opposite to the container positioning unit.

9. The waste packaging system of claim 1, further comprising a discharge mechanism (210) mounted to the waste bin (250), the discharge mechanism (210) including a sealing unit rotatable relative to the waste bin (250), the discharge opening (201) opening into the sealing unit, the sealing unit being capable of sleeving the container (240) through the discharge opening (201);

the engagement mechanism (20) comprises a rotary clamping unit (22), and the rotary clamping unit (22) can drive the container (240) to rotate relative to the discharge mechanism (210) after the container (240) is communicated with the discharge opening (201) so as to enable the container (240) to be rotationally sealed with the sealing unit.

10. The waste packaging system of claim 1, further including a seal (230) for sealing the container (240), the seal (230) including a first cover and a second cover stacked together to define a first air chamber therebetween; at least one of the first cover body and the second cover body is connected with the inner wall of the container (240) in a sealing mode.

11. The waste encapsulation system of claim 10, wherein the first cover includes a first end cap and a sleeve portion having one end connected to the first end cap and another end projecting axially relatively close to and fixedly connected to the second cover;

the first cover body further comprises an axial extension part, and the axial extension part is convexly arranged at one end of the first end cover, which is relatively close to the second cover body; and a containing groove which is communicated with the circumferential direction is arranged between the axial extension part and the sleeve part.

12. The waste packaging method is applied to a waste packaging system, the waste packaging system comprises a discharge mechanism (210) arranged in a waste box (250), the discharge mechanism (210) is provided with a discharge opening (201) communicated with an inner cavity of the waste box (250), and the waste packaging system is characterized in that:

the waste packaging method adopts the waste packaging system as claimed in any one of claims 1 to 11, the transferring mechanism (10) is provided with a first preset position and a second preset position;

the waste packaging method comprises the following steps:

the joining mechanism (20) slides to the second preset position along the transfer mechanism (10) in the positive direction, and a container (240) is obtained;

the joining mechanism (20) drives the container (240) to reversely slide along the transferring mechanism (10) and move to the first preset position, so that the joining mechanism (20) and the discharging mechanism (210) are oppositely arranged;

the joining mechanism (20) drives the container (240) to move towards the waste bin (250) so as to enable the container (240) to be communicated with the discharge opening (201);

waste materials are loaded into the container (240) through the discharge opening (201), and an inner cavity of the container (240) is covered by a sealing body (230);

the sealing body (230) is hermetically welded to the inner cavity of the container (240) by the welding mechanism (30).

13. The method of claim 12, wherein the seal (230) includes a first cover and a second cover stacked together; in the step of sealing welding the sealing body (230) to the inner cavity of the container (240) by the welding mechanism (30), the method comprises the following steps:

the welding mechanism (30) is used for forming at least two welding seams between the sealing body (230) and the inner wall of the container (240) along the axial direction of the container (240), at least one welding seam connects the container (240) and the first cover body in a sealing mode, and at least one welding seam connects the container (240) and the second cover body in a sealing mode.

14. The waste encapsulation method of claim 13, wherein a first air chamber is defined between the first cover and the second cover, the waste encapsulation system further comprising a cutting mechanism (40);

in the step of using the welding mechanism (30) to form at least two welding seams between the sealing body and the inner wall of the container (240) along the axial direction of the container (240), at least one welding seam connecting the container (240) and the first cover body in a sealing manner, and at least one welding seam connecting the container (240) and the second cover body in a sealing manner, the method comprises the following steps:

the cutting mechanism (40) cuts the container (240) with the seal body (230) at a cutting location; the cutting location is between a weld that sealingly connects the container (240) to the first cover and a weld that sealingly connects the container (240) to the second cover.

Technical Field

The invention relates to the technical field of waste treatment, in particular to a waste packaging system and a waste packaging method.

Background

In industrial production or energy supply departments, waste materials harmful to human bodies and the environment are often generated, so that the waste materials need to be stored in a sealed and sealed mode to prevent the waste materials from influencing the health of people and damaging the environment, and particularly, the sealed and stored conditions of the radioactive spent fuel are more severe.

Most use the tailor-made container to encapsulate the waste material at present, thereby at the in-process of encapsulation waste material, how to avoid the waste material to expose contaminated air or harm human health to guarantee that the container inner chamber is reliably isolated with external environment, be present ubiquitous and the technological problem that awaits measuring solution.

Disclosure of Invention

In view of the above, the present invention provides a waste packaging system for hermetically storing waste in a waste box in a container, the waste box having a discharge opening, the waste packaging system sealing the container with a sealing body, the waste packaging system comprising:

a transfer mechanism;

the jointing mechanism is arranged on the transferring mechanism in a sliding way and is used for driving the container to move towards the waste bin so as to enable the container to be communicated with the discharge port in a sealing way; and the number of the first and second groups,

and the welding mechanism is used for welding the sealing body to the inner cavity of the container in a sealing manner.

The waste packaging system provided by the invention can be used for loading the waste into the inner cavity of the container in a state that the inner cavity of the container is separated from the external environment after the container is communicated with the discharge port, so that the condition that the waste is exposed is avoided, and the waste can be prevented from polluting air or harming human health; the inner cavity of the container is sealed and closed through the sealing body, so that the sealing body can form good shielding isolation between the inner cavity of the container and the external environment, air flow between the inner cavity of the container and the external environment is inhibited, and the sealing safety of waste storage is further improved.

In one embodiment, the transfer mechanism comprises a lifting guide rail, the joint mechanism comprises a first lifting unit which is slidably mounted on the lifting guide rail, and a rotary clamping unit which is mounted on the first lifting unit in a following manner; the lifting guide rail extends along the direction parallel to the axis of the discharge hole and is used for guiding the first lifting unit to move towards the waste box, the rotary clamping unit can drive the container to move close to the waste box relatively along with the first lifting unit, and the container can be driven to rotate relative to the transfer mechanism after the container is communicated with the discharge hole.

So set up, first lift unit can drive rotatory centre gripping unit and container synchronous motion, has realized the butt joint of container and bin outlet when the distance between rotatory centre gripping unit and the waste bin shortens, and rotatory centre gripping unit drives the container and rotates for moving the mechanism of carrying, can improve the reliability of container and bin outlet butt joint, is favorable to forming well sealedly between container and the waste bin.

In one embodiment, the welding mechanism comprises a laser welding unit, and the irradiation direction of the laser welding unit is perpendicular to the sliding track of the rotary clamping unit relative to the transfer mechanism; the rotary clamping unit comprises a clamping jaw which is rotatably arranged on the first lifting unit, the clamping jaw can clamp one end of the container, which is relatively far away from the discharge port, and the container is driven to rotate relative to the laser welding unit, so that a welding seam which extends along the circumferential direction of the container and is closed is formed between the sealing body and the container.

By the arrangement, the sealing effect between the sealing body and the inner wall of the container is better, and the possibility of air contacting with the waste and air circulation in the external environment of the container is further reduced; the laser welding unit cooperates with the rotary clamping unit, so that the laser welding unit changes relative to the automatic angle adjustment of the container, the effect that the laser welding unit rotates around the circumference of the container is generated, the automatic sealing welding of the container and the sealing body along the circumferential direction of the container is realized, and the manpower participation is reduced.

In one embodiment, the waste packaging system further comprises a cutting mechanism, wherein the cutting mechanism comprises a laser cutting unit, and the irradiation direction of the laser cutting unit is perpendicular to the sliding track of the rotary clamping unit relative to the transfer mechanism; the rotary clamping unit clamps one end of the container, which is relatively far away from the discharge port, through the clamping jaw, and drives the container to rotate relative to the laser cutting unit, so that the laser cutting unit cuts the container and the sealing body along the circumferential direction of the container.

By the arrangement, the container can be divided into a plurality of sections through the cutting mechanism, so that waste materials are respectively stored, and the utilization rate of the inner space of the container is improved; the laser cutting unit cuts the container and the sealing body along the circumferential direction of the container, so that a better cutting section can be obtained, the position of the cut section of the container is smoother, and the cut container is convenient to transport and transfer; the laser cutting unit cooperates with the rotary clamping unit, so that the automatic cutting process of the container and the sealing body along the circumferential direction of the container is realized, and the manpower participation is reduced.

In one embodiment, the waste packaging system further comprises a centering mechanism, wherein the centering mechanism is slidably mounted on the lifting guide rail and is positioned on one side of the engaging mechanism, which is relatively close to the waste box; the righting mechanism comprises a righting guide unit, the righting guide unit and the rotary clamping unit are sequentially arranged along the extending direction of the lifting guide rail, and the righting guide unit is used for being in sliding fit with the container so that the opening of the container is coaxial with the discharge opening.

So set up, righting the setting of mechanism and making waste material packaging system have the function of the automatic container of rectifying a deviation, avoid container and waste bin butt joint in-process, because of container and the condition that the bin outlet axiality error leads to the container can not reliably communicate with the bin outlet, consequently, further improved the efficiency of encapsulation operation.

In one embodiment, the righting guide unit is provided with a righting guide hole for sleeving the container; and/or the righting mechanism and the joint mechanism are respectively connected with two groups of driving sources, and the two groups of driving sources respectively and independently drive the righting mechanism and the joint mechanism to slide, so that the distance between the righting mechanism and the joint mechanism is adjustable.

So set up, righting the mechanism and can keeping away from the coupling mechanism motion, be close to the waste bin simultaneously, after righting the distance increase between mechanism and the rotary clamping mechanism, can eliminate the distance deviation or the angular deviation between container axis and the bin outlet axis better.

In one embodiment, the righting mechanism further comprises a second lifting unit and a righting adjusting unit, the second lifting unit is in sliding fit with the lifting guide rail, and the righting adjusting unit is movably mounted on the second lifting unit and sleeved with the righting guide unit; a moving allowance is formed between the righting guide unit and the righting adjusting unit, and the righting adjusting unit can drive the righting guide unit to move along the radial direction within the limited range of the moving allowance.

So set up, the position accuracy of the guide unit of righting is adjusted more easily, can right the mode of adjusting the unit through the regulation, drives to right the guide unit for second lifting unit micro-motion to guarantee the axiality of container and bin outlet, eliminate because of the waste material packaging system long-term operation causes the positional deviation who rights the guide unit.

In one embodiment, the waste packaging system further comprises a container positioning mechanism comprising a container positioning unit for holding the container; the transferring mechanism comprises a first transferring unit and a second transferring unit, the second transferring unit is arranged on one side of the first transferring unit facing the waste bin in a sliding mode, and the jointing mechanism is arranged on the second transferring unit in a sliding mode; the first transfer unit is provided with a first preset position and a second preset position; when the second transferring unit slides to the first preset position, the second transferring unit can guide the joint mechanism to move towards the waste bin, and the joint mechanism is arranged opposite to the discharge port; when the second transfer unit slides to the second preset position, the joint mechanism is arranged opposite to the container positioning unit, and the second transfer unit can guide the joint mechanism to move towards the container positioning mechanism.

With the arrangement, the second transfer unit can move to the second preset position synchronously with the joint mechanism to obtain the container, then the second transfer unit drives the joint mechanism to move to the first preset position synchronously with the container so that the container is positioned outside the discharge port, and then the joint mechanism slides along the second transfer unit to drive the container to move towards the waste bin. Therefore, the transferring and conveying process of the container is orderly, and the steps are simple.

In one embodiment, the waste packaging system further comprises a discharge mechanism mounted to the waste bin, the discharge mechanism comprising a sealing unit rotatable relative to the waste bin, the discharge opening being open to the sealing unit, the sealing unit being capable of sleeving the container through the discharge opening; the jointing mechanism comprises a rotary clamping unit which can drive the container to rotate relative to the discharging mechanism after the container is communicated with the discharging opening so as to enable the container and the sealing unit to be sealed in a rotating mode.

So set up, rotatory centre gripping unit drives the container and for moving when moving the rotation of carrying the mechanism, forms the movive seal between container and the row material mechanism, avoids the inside air of container or bin outlet inside and outside air exchange of flowing each other and the polluted environment.

In one embodiment, the waste packaging system further comprises a sealing body for sealing the container, wherein the sealing body comprises a first cover body and a second cover body which are overlapped, and a first air chamber is defined between the first cover body and the second cover body; at least one of the first cover body and the second cover body is connected with the inner wall of the container in a sealing way.

So set up, after seal and holding inner wall welding, the seal can be separated into a plurality of isolated accommodation chambers each other with the container inner chamber. After the container is cut, the welding seam can be respectively connected with the cut sealing body section and the cut container section in a sealing manner, and the sealing bodies are mutually isolated from the containing chambers at the two ends of the sealing bodies. Therefore, the first air chamber can be used as a separation air layer for separating the containing chambers at the two ends of the sealing body, and after the cutting position is selected within the axial dimension range of the first air chamber to cut the container, the external environment polluted by the waste materials in the container can not be caused, and the external environment polluted by the waste materials in the waste material box can not be caused.

In one embodiment, the first cover body comprises a first end cover and a sleeve part, one end of the sleeve part is connected with the first end cover, and the other end of the sleeve part is relatively close to the second cover body in the axial direction and is fixedly connected with the second cover body; the first cover body also comprises an axial extension part which is convexly arranged at one end of the first end cover relatively close to the second cover body; an accommodating groove which is communicated with the circumferential direction is arranged between the axial extension part and the sleeve part.

So set up, when cutting mechanism cutting container and seal, the piece granule that the cutting produced can get into in the storage tank, avoid the piece granule to pile up in the terminal surface of first end cover towards the second lid, in order to guarantee the roughness and the cleanliness of the terminal surface of first end cover towards the second lid, therefore, outside adsorption equipment can adsorb in the terminal surface of first end cover towards the second lid more reliably, thereby adsorb first end cover and follow the moving mechanism and shift out with the container welding seal with first end cover, form the air gap when preventing because of outside adsorption equipment adsorbs first end cover, and then destroy the vacuum between outside adsorption equipment and the first end cover, cause the accident that first end cover falls with the container section of first end cover sealing connection.

The invention also provides a waste packaging method, which is applied to a waste packaging system, wherein the waste packaging system comprises a discharging mechanism arranged on a waste box, the discharging mechanism is provided with a discharging port communicated with an inner cavity of the waste box, the waste packaging method adopts the waste packaging system, the transferring mechanism is provided with a first preset position and a second preset position, and the waste packaging method comprises the following steps:

the joining mechanism slides to a second preset position along the forward direction of the transferring mechanism, and a container is obtained;

the joining mechanism drives the container to slide along the transferring mechanism in the reverse direction and move to a first preset position, so that the joining mechanism and the discharging mechanism are arranged oppositely;

the jointing mechanism drives the container to move towards the waste bin so as to communicate the container with the discharge port;

waste materials are loaded into the container through a discharge port, and an inner cavity of the container is covered through a sealing body;

the sealing body is hermetically welded to the inner cavity of the container through a welding mechanism.

In one embodiment, the sealing body comprises a first cover body and a second cover body which are overlapped; the sealing body is hermetically welded in the inner cavity of the container through a welding mechanism in the step, and the method comprises the following steps:

the welding mechanism is used for forming at least two welding seams between the sealing body and the inner wall of the container along the axial direction of the container, at least one welding seam connects the container and the first cover body in a sealing mode, and at least one welding seam connects the container and the second cover body in a sealing mode.

So set up, the seal separates into the accommodation chamber that is located its both ends with the container inner chamber, and after the welding was accomplished, isolated each other between two accommodation chambers, and every accommodation chamber all isolated with external environment.

In one embodiment, the first cover and the second cover enclose a first air chamber therebetween, the waste packaging system further includes a cutting mechanism, and the welding mechanism is configured to form at least two welding seams between the sealing body and the inner wall of the container along the axial direction of the container, at least one welding seam sealingly connects the container and the first cover, and at least one welding seam sealingly connects the container and the second cover, including the steps of:

the cutting mechanism cuts the container and the sealing body at a cutting position; the cutting position is located between a welding seam for connecting the container and the first cover body in a sealing mode and a welding seam for connecting the container and the second cover body in a sealing mode, and the axial height of the cutting position is located within the axial size range of the first air chamber.

So set up, after choosing cutting position cutting container and seal in the axial dimensions within range of first air chamber, two accommodation chambers still can be sealed respectively by the seal of cutting, can not cause in the container by the gaseous further outside loss of waste material pollution, perhaps the inside gaseous outside loss by waste material pollution of dump bin.

The waste packaging method provided by the invention can reduce or eliminate the risk that the waste pollutes air or harms human health, and realizes automation and unmanned operation of sealing the inner cavity of the container by the sealing body; adopt welding mechanism to weld the seal in the container for form good shielding completely cut off between container inner chamber and the external environment, improved the sealed security of waste storage.

Drawings

FIG. 1 is a schematic diagram of a portion of a waste packaging system according to one embodiment of the present invention;

FIG. 2 is a schematic perspective view of a waste packaging system according to one embodiment of the present invention;

FIG. 3 is a perspective view of the waste encapsulation system of FIG. 1 from a second perspective;

FIG. 4 is a perspective view of the waste encapsulation system of FIG. 1 from a third perspective;

FIG. 5 is a schematic view of the scrap encapsulation system of FIG. 1 with the welding mechanism and cutting mechanism omitted;

FIG. 6 is a schematic diagram of a portion of the waste packaging system of FIG. 1;

figure 7 is a schematic view, partially in section, of the waste encapsulation system shown in figure 2.

Description of reference numerals:

100. a waste packaging system;

10. a transfer mechanism; 11. a first transfer unit; 111. a first guide rail; 112. a first drive shaft; 113. a third drive shaft; 1131. a first drive gear; 114. a fifth drive shaft; 1141. a second driving gear; 12. a second transfer unit; 121. a lifting guide rail; 122. a second drive shaft; 1221. a first driven gear; 123. a fourth drive shaft; 1231. a second driven gear; 124. a first translational sliding portion;

20. an engagement mechanism; 21. a first lifting unit; 211. a second translational sliding portion; 212. a rotary drive assembly; 213. a first drive gear; 214. a second transmission gear; 22. a rotating clamping unit; 221. a pivot portion; 222. a clamping part;

30. a welding mechanism; 31. a laser welding unit; 32. a first upright post; 40. a cutting mechanism; 41. a laser cutting unit; 42. a second upright post; 43. a feed drive unit; 44. a linear guide unit; 45. a slider unit;

50. a righting mechanism; 51. a righting guide unit; 52. a second lifting unit; 53. a righting adjusting unit; 71. a first power input; 72. a second power input; 73. a third power input;

210. a discharge mechanism; 201. a discharge outlet; 230. a seal body; 240. a container; 250. a waste bin.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.

In industrial production or energy supply departments, waste materials harmful to human bodies and the environment are often generated, so that the waste materials need to be stored in a sealed mode to prevent the waste materials from influencing the health of people or polluting the environment. Especially for the radioactive spent fuel, the sealed storage condition is more severe.

At present, most of containers specially made are used for packaging waste materials, and in the process of packaging the waste materials, how to avoid the waste materials from polluting air or endangering human health is achieved, and the reliable isolation of the inner cavity of the container from the external environment is ensured, so that the technical problems which exist generally and need to be solved urgently are solved.

In view of the above, the present invention provides a waste packaging system 100, which can store the waste in a waste box 250 in a container 240, wherein the waste box 250 is provided with a discharge opening 201.

The waste packaging system 100 provided by the invention utilizes the sealing body 230 to package the waste discharged into the container 240 through the discharge opening 201 into the inner cavity of the container 240 so as to isolate the waste from the external environment gas of the container 240, and the waste box 250 is always sealed and isolated from the external environment in the waste discharging and packaging processes of the container 240.

Please refer to fig. 1, fig. 2 and fig. 7. FIG. 1 is a schematic diagram of a portion of a waste packaging system 100 according to an embodiment of the present invention; FIG. 2 is a schematic perspective view of a waste packaging system 100 according to an embodiment of the present invention; figure 7 is a schematic view, partially in section, of the waste encapsulation system 100 shown in figure 2.

The scrap packing system 100 according to the present invention includes a transfer mechanism 10 provided outside a scrap box 250, a joining mechanism 20 provided slidably to the transfer mechanism 10, and a welding mechanism 30.

When the waste packaging system 100 is used for packaging radioactive waste, the internal space of the waste bin 250 is radioactive, the internal air is in a contaminated state, and the outside of the waste bin 250 is not contaminated by the radioactive waste, i.e. the outside of the waste bin 250 is clean air, and the transferring mechanism 10, the bonding mechanism 20 and the welding mechanism 30 are all in a clean environment without radiation.

In the existing waste packaging operation, gas inside a waste box can be difficultly dissipated outside the waste box, and the gas flows to cause pollution of clean gas outside the waste box, so that the health of personnel and the external environment are influenced. Therefore, how to ensure that the environment outside the waste bin is not polluted and radiated in the process of packaging the waste in the waste bin into the container is a difficult problem in the field of nuclear waste treatment at present.

The transfer mechanism 10 is used for transferring the joining mechanism 20 and the cleaning container 240 which has not accommodated the waste; the joining mechanism 20 can move synchronously with the transferring mechanism 10 to obtain the container 240 and can drive the container 240 to move towards the discharge opening 201 of the waste bin 250, so that the container 240 is in sealed communication with the discharge opening 201, and waste in the waste bin 250 is convenient to transfer into the container 240; the welding mechanism 30 is used to seal and weld the seal body 230 to the inner wall of the container 240 after the scrap material enters the container 240, thereby separating the interior of the container 240 from the environment outside the container 240.

The container 240 is in sealed communication with the discharge opening 201, specifically: the interior of container 240 is in communication with the interior of waste bin 250 via discharge port 201, and at the same time, a sealed connection is formed between container 240 and waste bin 250, so that neither the gas in the interior of container 240 nor the interior of waste bin 250 escapes to the exterior of container 240 or waste bin 150 via the opening in container 240 or discharge port 201.

When the waste packaging system 100 is used to process radioactive waste, the transfer of the container 240 and the welding of the seal body 230 to the container 240 are performed in a clean environment.

Referring to fig. 3 to 6, fig. 3 is a schematic perspective view of the waste packaging system 100 shown in fig. 1 at a second viewing angle; FIG. 4 is a perspective view of the waste packaging system 100 of FIG. 1 from a third perspective; FIG. 5 is a schematic perspective view of the scrap encapsulation system 100 of FIG. 1 with the welding mechanism 30 and the cutting mechanism 40 omitted; fig. 6 is a schematic diagram of a portion of the waste packaging system 100 shown in fig. 1.

In one embodiment, waste packaging system 100 further includes a container positioning mechanism (not shown) and a discharge mechanism 210. The container positioning mechanism comprises a container positioning unit for holding the cleaning container 240, and the discharging mechanism 210 is installed on one side of the waste bin 250 facing the waste packaging system 100 and is provided with a discharging opening 201 communicated with the inner cavity of the waste bin 250. The transfer mechanism 10 includes a first transfer unit 11 fixedly provided and a second transfer unit 12 slidably provided on the side of the first transfer unit 11 relatively close to the discharge mechanism 210, and the joining mechanism 20 is slidably attached to the second transfer unit 12.

In the present embodiment, the discharge mechanism 210 is disposed on the side of the waste bin 250 facing the ground, and is suspended above the transfer mechanism 10, and the discharge opening 201 is opened vertically downward. The first transfer unit 11 includes a first rail 111 extending in the horizontal direction, and the second transfer unit 12 is slidably engaged with the first rail 111. The first transfer unit 11 has a first preset position and a second preset position, which correspond to two limit positions of a sliding track formed by the second transfer unit 12 on the first transfer unit 11.

Further, the second transfer unit 12 includes an elevation rail 121 extending in the vertical direction, that is, in the direction parallel to the axis of the discharge port 201, and the engagement mechanism 20 forms a sliding fit with the elevation rail 121. When the container 240 is mounted on the joining mechanism 20 and the joining mechanism 20 drives the container 240 to move vertically relative to the second transfer unit 12, the axis of the container 240 is kept parallel to the vertical direction.

When the second transfer unit 12 slides along the first guide rail 111 to the first preset position, the joining mechanism 20 and the discharge port 201 are disposed opposite to each other in the vertical direction, and at this time, if the container 240 is mounted on the joining mechanism 20, the axis of the container 240 coincides with the axis of the discharge port 201. Thus, at this time, the second transfer unit 12 can guide the joining mechanism 20 to move toward the discharging mechanism 210 by the lifting rail 121 until the container 240 communicates with the discharge opening 201.

When the second transfer unit 12 slides along the first guide rail 111 to the second preset position, the engaging mechanism 20 and the container positioning unit are disposed opposite to each other in the vertical direction, and at this time, the second transfer unit 12 can guide the engaging mechanism 20 to move toward the container positioning unit, so that the container positioning unit releases the cleaning container 240, thereby mounting the container 240 to the engaging mechanism 20.

It is understood that in other embodiments, the first rail 111 may not necessarily extend in a horizontal direction; the lifting rail 121 may not necessarily extend in the vertical direction. For example, when the discharge opening 201 is opened in the horizontal direction, the second transfer unit 12 guides the joining mechanism 20 to move toward the discharge mechanism 210 in the horizontal direction, and at this time, if the container 240 is mounted on the joining mechanism 20, the container 240 is disposed opposite to the discharge opening 201 in the horizontal direction; the waste bin 250 may not be suspended from the waste packaging system 100.

Specifically, the first transfer unit 11 further includes a first transmission shaft 112 parallel to the first guide rail 111, a screw transmission portion is provided on an outer periphery of the first transmission shaft 112, and the second transfer unit 12 includes a first translation sliding portion 124 slidably fitted to the first guide rail 111 and screw-fitted to the first transmission shaft 112, so that the first translation sliding portion 124 and the first transmission shaft 112 are relatively screw-movable.

One end of the first transmission shaft 112 forms or is provided with a first power input 71 for driving connection with an external drive source. The first transmission shaft 112 is driven by the external drive source to move spirally with respect to the first translational slide portion 124, and the first guide rail 111 restricts the first translational slide portion 124 from rotating with respect to the first transfer unit 11 and allows the first translational slide portion 124 to translate along the first guide rail 111.

Preferably, in the present embodiment, a rolling body is provided between the first transmission shaft 112 and the first translational sliding portion 124, and the rolling body is in rolling contact with the first transmission shaft 112 and the first translational sliding portion 124, respectively, and can roll along the screw transmission portion. Therefore, a ball screw fit is formed between the first transmission shaft 112 and the first translational sliding part 124, and the ball screw fit has the advantages of smooth transmission, long service life and capability of bearing large load.

Of course, in other embodiments, the relative screwing motion between the first transmission shaft 112 and the first translational sliding portion 124 may be achieved by a threaded fit.

Specifically, the second transfer unit 12 further includes a second transmission shaft 122 parallel to the elevation guide 121, the second transmission shaft 122 is provided at an outer periphery thereof with a screw transmission portion, and the engagement mechanism 20 includes a second translational sliding portion 211 slidably fitted to the elevation guide 121 and screw-fitted to the second transmission shaft 122, so that the second translational sliding portion 211 and the second transmission shaft 122 are capable of relative screw movement.

Further, the first transferring unit 11 further includes a third transmission shaft 113, one end of the third transmission shaft 113 is formed or provided with a second power input end 72 for driving connection with an external driving source; the third transmission shaft 113 is further provided with a first driving gear 1131, one end of the second transmission shaft 122 extends toward the first transfer unit 11 and is provided with a first driven gear 1221, and the first driving gear 1131 is engaged with the first driven gear 1221.

Under the driving of the external driving source, the third transmission shaft 113 drives the second transmission shaft 122 to rotate through gear engagement, the second transmission shaft 122 moves spirally relative to the second translational sliding portion 211, the elevation guide rail 121 limits the rotation of the second translational sliding portion 211 relative to the second transfer unit 12, and allows the second translational sliding portion 211 to translate along the elevation guide rail 121. This realizes that the second transfer unit 12 guides the engagement mechanism 20 to slide along the elevation rail 121.

Preferably, in the present embodiment, the second translational sliding portion 211 is in threaded engagement with the second transmission shaft 122. Of course, the second translational sliding portion 211 and the second transmission shaft 122 may be transmitted by means of a ball screw.

In one embodiment, the engagement mechanism 20 includes a first lifting unit 21 slidably mounted to the lifting rail 121, and a rotating clamp unit 22 mounted to the first lifting unit 21 in a follow-up manner. The second transfer unit 12 can guide the first elevation unit 21 and the rotary clamping unit 22 to synchronously move towards the discharging mechanism 210 through the elevation guide rail 121; the rotating and clamping unit 22 can drive the cleaning container 240 to move towards the discharging mechanism 210 along with the first lifting unit 21, and can drive the container 240 to rotate relative to the second transferring unit 12 after the container 240 is communicated with the discharging opening 201.

Specifically, the first lifting unit 21 includes the second translational sliding portion 211 configured to slidably engage with the lifting rail 121, and the rotary driving unit 212 attached to the second translational sliding portion 211, wherein the rotary driving unit 212 is configured to generate power for driving the container 240 to rotate relative to the second transfer unit 12. The output end of the rotary driving component 212 is provided with a first transmission gear 213; the rotary clamping unit 22 is rotatably disposed on the second translational sliding portion 211, and a second transmission gear 214 engaged with the first transmission gear 213 is disposed on an input end thereof.

Further, the rotary clamping unit 22 comprises a pivot part 221 which is connected with the second transmission gear 214 in a follow-up manner, and a clamping part 222 which is connected with the pivot part 221 in a follow-up manner, wherein the clamping part 222 comprises a plurality of clamping claws which are annularly arranged and used for clamping the outer peripheral wall of one end of the container 240 which is relatively far away from the discharging mechanism 210. When the rotation driving assembly 212 outputs a driving force to the first transmission gear 213, the second transmission gear 214 drives the pivot portion 221 to rotate relative to the second translational sliding portion 211, and simultaneously drives the container 240 to rotate relative to the second transfer unit 12 through the engaging portion 222.

It will be appreciated that in other embodiments, the rotary drive assembly 212 may be drivingly connected to the rotary clamping unit 22 in other manners, such as a belt drive connection.

In one embodiment, the welding mechanism 30 includes a laser welding unit 31, and the laser irradiation direction of the laser welding unit 31 is perpendicular to the trajectory along which the joining mechanism 20 slides with respect to the second transfer unit 12. After the waste material is loaded into the container 240 through the discharge opening 201 and the sealing body 230 is loaded into the container 240, the rotating clamping unit 22 drives the container 240 to rotate relative to the laser welding unit 31 through the clamping portion 222, and meanwhile, under the irradiation of the laser welding unit 31, a welding seam which extends along the circumferential direction of the container 240 and is closed is formed between the sealing body 230 and the inner wall of the container 240.

Specifically, the welding mechanism 30 further includes a first upright column 32, and the first upright column 32 is fixedly disposed with respect to the first transfer unit 11 and the discharging mechanism 210, and is configured to carry the laser welding unit 31.

In one embodiment, the scrap sealing system 100 further includes a cutting mechanism 40, and after a welding seam extending along the circumferential direction of the container 240 and being closed is formed between the sealing body 230 and the inner wall of the container 240, the cutting mechanism 40 can cut the sealing body 230 and the container 240, so as to divide the container 240 into a plurality of sections of closed accommodating chambers, each of which can store the scrap.

In the present embodiment, the cutting mechanism 40 includes the laser cutting unit 41, and the laser irradiation direction of the laser cutting unit 41 is perpendicular to the trajectory along which the joining mechanism 20 slides with respect to the second transfer unit 12. After the welding mechanism 30 welds the sealing body 230 in the container 240, the rotating and clamping unit 22 drives the container 240 to rotate relative to the laser cutting unit 41 through the clamping portion 222, so that the laser cutting unit 41 cuts the container 240 and the sealing body 230 along the circumferential direction of the container 240.

Specifically, the cutting mechanism 40 further includes a second column 42, a feed driving unit 43, a linear guide unit 44, and a slider unit 45. The second upright column 42 is fixedly provided with respect to the first transfer unit 11 and the discharging mechanism 210; the feeding driving unit 43 is mounted on the second upright post 42 for generating power for driving the laser cutting unit 41 to move relatively close to or away from the container 240, the linear guiding unit 44 is in driving connection with the feeding driving unit 43 and is in sliding fit with the slider unit 45, and the laser cutting unit 41 is mounted on the slider unit 45 in a follow-up manner.

After the feed driving unit 43 starts to operate, the slide block unit 45 can be driven to translate along the radial direction of the container 240 relative to the linear guide unit 44, so as to drive the laser cutting unit 41 to move.

It should be noted that when the sealing body 230 closes the end opening of the container 240, the sealing body 230 and the container 240 may not be cut. After the seal 230 is welded to the container 240, the sealed container 240 with the stored scrap material may be removed from the scrap encapsulation system 100. Accordingly, in other embodiments, the scrap encapsulation system 100 may not be provided with a cutting mechanism 40.

In one embodiment, the waste packaging system 100 further includes a sealing body 230 for sealing the container 240, the sealing body 230 includes a first cover and a second cover stacked together, a first air chamber is defined between the first cover and the second cover, the first air chamber stores cleaning gas, and at least one of the first cover and the second cover is hermetically connected to an inner wall of the container 240.

In this embodiment, the first cover includes a first end cap and a sleeve portion, the second cover includes a second end cap, a gap is formed between the first end cap and the second end cap, one end of the sleeve portion is connected to the first end cap, and the other end of the sleeve portion protrudes in an axial direction of the first end cap and is sleeved on an outer circumferential wall of the second cover. Therefore, the first end cover, the second end cover and the sleeve portion are arranged in a surrounding mode to form a first air chamber.

Furthermore, the first cover body further comprises an axial extension portion which is convexly arranged at one end of the first end cover, which is relatively close to one end of the second cover body, and an accommodating groove which is communicated along the circumferential direction of the sealing body is arranged between the axial extension portion and the sleeve portion.

The setting of storage tank has following beneficial effect: when the cutting mechanism 40 cuts the container 240 and the sealing body 230, the debris particles generated by the cutting can enter the containing groove, and the debris particles are prevented from being accumulated on the end surface of the first end cover facing the second cover body, so that the flatness and the cleanliness of the end surface of the first end cover facing the second cover body are ensured. In this way, the external suction device, for example, the sealing body transfer mechanism for sucking the sealing body 230, can be more reliably sucked to the end surface of the first end cap facing the second cover body by the suction of the suction cup, so that the first end cap together with the container 240 welded and sealed with the first end cap is sucked and removed from the transfer mechanism 10, thereby preventing the first end cap together with the container welded with the first end cap from falling down due to the formation of an air gap when the sealing body transfer mechanism sucks the first end cap and the damage of the vacuum degree between the suction cup and the first end cap.

The welding mechanism 30 is used to form at least two welding seams between the sealing body 230 and the inner wall of the container 240 along the axial direction of the container 240, the welding seams are divided into two groups, at least one welding seam is formed in each group, one group is formed between the first cover body and the inner wall of the container 240, and the other group is formed between the second cover body and the inner wall of the container 240.

Therefore, when the welding is completed, the sealing body 230 divides the cavity of the container 240 into two isolated chambers.

After welding is complete, the cutting mechanism 40 is able to cut the container 240 and the seal body 230 at the cutting location. Wherein the cutting location is located between the weld that sealingly connects the container 240 to the first cover and the weld that sealingly connects the container 240 to the second cover, and the axial height of the cutting location is within the axial dimension of the first plenum.

Therefore, after the cutting, although the first air chamber is cut, the cut sealing body 230 can still seal the two accommodating chambers respectively, so that the two accommodating chambers in the container 240 are still isolated from each other, and the air in the inner cavity of the container 240 or the air in the inner cavity of the waste bin 250 cannot escape outwards to pollute the external clean environment.

Furthermore, a first axial flange is formed on the axial extension part and protrudes towards the second cover body, and the first axial flange is of an annular closed structure; the second end cover is outwards convexly arranged at one side which is relatively far away from the first end cover to form a second axial flange, and the second axial flange is of an annular closed structure. The first axial flange and the second axial flange are the same in height, the inner diameters of the first axial flange and the second axial flange are the same in size, and the outer diameters of the first axial flange and the second axial flange are the same in size.

With such an arrangement, the waste packaging system 100 can be connected to the second end cap where the second axial flange is located and the axial extension where the first axial flange is located in sequence by using the same sealing body transfer mechanism. After the cutting mechanism 40 finishes cutting the sealed body 230 and the container 240, the sealed body transfer mechanism may sequentially pass two pieces of containers through the discharge opening 201 and remove the two pieces of containers from the transfer mechanism 10.

In one embodiment, the waste packaging system 100 further includes a centering mechanism 50 slidably mounted to the lift rail 121 on a side of the engagement mechanism 20 relatively adjacent to the discharge mechanism 210. The righting mechanism 50 is drivingly connected to an external drive source, and under the drive of the external drive source, the righting mechanism 50 moves along the lifting rail 121 while being in sliding contact with the container 240. During movement of centering mechanism 50 toward discharge mechanism 210, the angular and distance deviations between the axis of container 240 and the axis of discharge opening 201 decrease until the axes coincide, eventually aligning the opening of container 240 with discharge opening 201 and the two engage smoothly.

It should be noted that the axis of the container 240 and the axis of the discharge opening 201 are coincident, but not necessarily completely coincident, and there may be a certain angle deviation or distance deviation therebetween, as long as the righting mechanism 50 can ensure that the container 240 and the discharge opening 201 are successfully connected, and the discharge mechanism 210 and the container 240 are reliably joined and form a good sealing fit.

In this embodiment, the righting mechanism 50 includes a second lifting unit 52 slidably engaged with the lifting rail 121, a righting adjusting unit 53 movably mounted on the second lifting unit 52, and a righting guide unit 51 penetrating the righting adjusting unit 53. Wherein, the righting guide unit 51 is provided with a righting guide hole for sleeving the container 240, and is used for forming sliding fit between the inner wall of the righting guide hole and the outer peripheral wall of the container 240. The centering guide hole is provided opposite to the rotary clamp unit 22 in the extending direction of the lifting rail 121.

Further, the centering mechanism 50 and the engaging mechanism 20 are respectively in driving connection with two sets of external driving sources, and the two sets of external driving sources respectively and independently drive the centering mechanism 50 and the engaging mechanism 20 to slide, so that the distance between the centering mechanism 50 and the engaging mechanism 20 is adjustable.

Specifically, the second transfer unit 12 further includes a fourth transmission shaft 123 parallel to the elevation guide 121, a screw transmission portion is provided on an outer peripheral portion of the fourth transmission shaft 123, and the second elevation unit 52 is slidably engaged with the elevation guide 121 and screw-engaged with the fourth transmission shaft 123, so that the second elevation unit 52 and the fourth transmission shaft 123 can relatively screw-move.

The first transfer unit 11 further comprises a fifth transmission shaft 114, one end of the fifth transmission shaft 114 is formed or provided with a third power input end 73 for driving connection with an external driving source; the fifth transmission shaft 114 is further provided with a second driving gear 1141, one end of the fourth transmission shaft 123 extends toward the first transfer unit 11 and is provided with a second driven gear 1231, and the second driving gear 1141 is engaged with the second driven gear 1231.

Under the driving of the external driving source, the fifth transmission shaft 114 drives the fourth transmission shaft 123 to rotate through a gear engagement manner, the fourth transmission shaft 123 moves spirally relative to the second lifting unit 52, the lifting guide rail 121 limits the second lifting unit 52 from rotating relative to the second transferring unit 12, and allows the second lifting unit 52 to translate along the lifting guide rail 121. This realizes that the second transfer unit 12 guides the centering mechanism 50 to slide along the elevation rail 121.

Preferably, in this embodiment, the second lifting unit 52 is in threaded engagement with the fourth transmission shaft 123. Of course, in other embodiments, the transmission may be implemented by means of a ball screw.

In the present embodiment, the first power input end 71, the second power input end 72, and the third power input end 73 extend from the same end of the first transfer unit 11, and the first transmission shaft 112, the third transmission shaft 113, and the fifth transmission shaft 114 are arranged in parallel with each other, and the second transmission shaft 122 is arranged in parallel with the fourth transmission shaft 123. So configured, the arrangement of the various actuators within the waste packaging system 100 is compact.

A gap is arranged between the centralizing guide unit 51 and the centralizing adjusting unit 53, so that a movement margin is formed between the centralizing guide unit 51 and the centralizing adjusting unit 53, and the centralizing adjusting unit 53 can drive the centralizing guide unit 51 to move along the radial direction within the limited range of the movement margin while moving relative to the second lifting unit 52.

The effect of so setting up is that, the position accuracy of the guide unit 51 of righting adjusts more easily, can drive the guide unit 51 of righting for second lifting unit 52 micro-motion through the mode of adjusting the regulation unit 53 of righting to guarantee the axiality of container 240 and bin outlet 201, eliminate because of the waste material packaging system 100 long-term operation causes the position deviation of the guide unit 51 of righting.

Further, in this embodiment, a rolling body is further disposed between the centering guide unit 51 and the centering adjustment unit 53, and the rolling body is in rolling contact with an outer wall of the centering guide unit 51 and an inner wall of the centering adjustment unit 53, respectively.

So set up, righting the guide unit 51 and can rotating for righting the regulating unit 53, establish container 240 when righting the guide unit 51 cover to rotatory clamping unit 22 drives the container 240 and rotates, and righting the guide unit 51 and can following container 240 and rotate, excessively wearing and tearing between the internal wall face of avoiding container 240 and being used for forming the pilot hole of righting. The rolling element can be rolling bearing.

In one embodiment, the discharging mechanism 210 is fixedly disposed with respect to the first transfer unit 11. The discharging mechanism 210 comprises a flange plate which is arranged on one side of the waste bin 250 facing the ground and provided with a middle through hole, and further comprises a sealing unit which is rotatably arranged in the middle through hole, and the discharging opening 201 is arranged in the sealing unit. The sealing unit can rotate relative to the first transferring mechanism 10, and is used for sleeving the container 240 and sealing and matching with the container 240.

After the container 240 is communicated with the discharge opening 201, the rotating and clamping unit 22 can drive the container 240 to rotate relative to the discharge mechanism 210, and the sealing unit is sleeved on the container 240 and can rotate relative to the flange plate and the waste bin 250 along with the container 240, so that a rotary seal is formed between the container 240 and the sealing unit.

So configured, the air tightness of the waste bin 250 and the container 240 can be further ensured, preventing the waste material from polluting the external environment gas.

In one embodiment, the waste packaging system 100 further includes a sealing body transfer mechanism including a transfer module movable relative to the discharge mechanism 210, the transfer module being configured to transfer the sealing body 230 and being capable of moving the sealing body 230 into the container 240 through the discharge opening 201.

Preferably, in this embodiment, the transferring module is connected to the pneumatic control system and includes an absorbing element. The transfer module can carry the sealing body 230 in an adsorption mode and transfer the sealing body 230 into the container 240; after the sealing body 230 and the container 240 are welded and sealed, the transfer module can again suck the sealing body 230 by the suction member, thereby removing the container 240 storing the scrap from the transfer mechanism 10.

In this embodiment, after the sealing body 230 and the inner wall of the container 240 are welded and sealed, the transferring module can be attached to one end of the sealing body 230, and the container 240 is driven to pass through the discharging opening 201 along the vertical direction to move out of the transferring mechanism 10.

With such an arrangement, the waste packaging system 100 realizes unmanned and automatic operations of pre-loading the sealing body 230 into the container 240 and removing the container 240 from the transfer mechanism 10 by providing the sealing body transfer mechanism, thereby further reducing human involvement and lowering operation cost.

According to the waste packaging system 100 provided by the invention, after the container 240 is communicated with the discharge opening 201, waste can be loaded into the inner cavity of the container 240 under the condition that the inner cavity of the container 240 is separated from the external environment, so that the condition that the waste is exposed is avoided, and the waste can be prevented from polluting air or harming human health; the sealing body 230 is used for sealing and closing the inner cavity of the container 240, so that the sealing body 230 can form good shielding and isolation between the inner cavity of the container 240 and the external environment, air flow between the inner cavity of the container 240 and the external environment is inhibited, and sealing safety of waste storage is further improved.

The present invention further provides a waste packaging method using the waste packaging system 100, as disclosed above, the transferring mechanism 10 is provided with a first preset position and a second preset position, and the waste packaging method includes the following steps:

s1, the joining mechanism 20 slides forward along the transferring mechanism 10 to the second preset position, and obtains the container 240;

s2, the joining mechanism 20 drives the container 240 to slide along the transferring mechanism 10 in the opposite direction and move to the first predetermined position, so that the joining mechanism 20 and the discharging mechanism 210 are disposed opposite to each other;

s3, the joining mechanism 20 drives the container 240 to move towards the discharging mechanism 210, so that the container 240 is communicated with the discharging opening 201;

s4, loading the waste into the container 240 through the discharge opening 201, and closing the inner cavity of the container 240 through the sealing body 230;

s5, the sealing body 230 is hermetically welded to the inner cavity of the container 240 by the welding mechanism 30.

Specifically, the first preset position and the second preset position correspond to two limit positions of a trajectory formed by the transfer mechanism 10 sliding on the transfer mechanism 10, respectively.

In step S1, the engagement mechanism 20 sliding forward means that the engagement mechanism 20 moves from the first preset position to approach the second preset position; in step S2, the arrangement of the joining mechanism 20 opposite to the discharging mechanism 210 means that when the joining mechanism 20 is provided with the container 240 and is located at the first preset position, the axis of the container 240 is coincident with the axis of the discharging opening 201 of the discharging mechanism 210, and the opening of the container 240 is circumferentially opposite to the discharging opening 201.

In one embodiment, the transfer mechanism 10 includes a lifting rail 121, and the joining mechanism 20 includes a first lifting unit 21 slidably mounted on the lifting rail 121, and a rotating clamping unit 22 mounted on the first lifting unit 21 in a follow-up manner. The lifting guide rail 121 extends in a direction parallel to the axis of the discharge opening 201; the welding mechanism 30 includes a laser welding unit 31, and a laser irradiation direction of the laser welding unit 31 is perpendicular to a trajectory along which the rotating and holding unit 22 slides with respect to the transfer mechanism 10. Step S3, including the steps of:

s31, the transferring mechanism 10 guides the first lifting unit 21 to move towards the discharging mechanism 210 through the lifting guide rail 121, and the rotating clamping unit 22 drives the container 240 to move towards the discharging mechanism 210 following the first lifting unit 21, so that the container 240 is communicated with the discharging opening 201.

After step S4, the method further includes the following steps:

s41, the rotating clamping unit 22 rotates the container 240 relative to the transfer mechanism 10, so that the laser welding unit 31 rotates relative to the container 240, and a weld seam extending and closing along the circumferential direction of the container 240 is formed between the sealing body 230 and the container 240.

In step S31, the first lifting unit 21 drives the rotating holding unit 22 and the container 240 to move synchronously along the length direction of the lifting guide rail 121; in step S41, the rotating clamp unit 22 achieves the effect that the laser welding unit 31 moves relative to the container 240 in the circumferential direction of the container 240, so that the angle of the laser welding unit 31 relative to the container 240 is automatically adjusted and changed, and therefore, the seal welding between the inner wall of the container 240 and the seal body 230 can be automatically completed without a person manually rotating the container 240 or the laser cutting unit 41.

In one embodiment, the sealing body 230 includes a first cover body and a second cover body stacked together, and the step S5 of sealing and welding the sealing body 230 to the inner cavity of the container 240 by the welding mechanism 30 includes the following steps:

s51, the welding mechanism 30 is used for forming at least two welding seams between the sealing body 230 and the inner wall of the container 240 along the axial direction of the container 240, at least one welding seam connects the container 240 with the first cover body in a sealing manner, and at least one welding seam connects the container 240 with the second cover body in a sealing manner.

As can be seen from the foregoing, the sealing body 230 divides the inner cavity of the container 240 into two chambers at two ends thereof. After the welding is finished, the two accommodating chambers are isolated from each other, and each accommodating chamber is isolated from the external environment. Thus, a hermetic closure of the container 240 is achieved.

Further, a first air chamber is defined between the first cover and the second cover, the scrap encapsulating system 100 further includes a cutting mechanism 40, and in step S51, the welding mechanism 30 is configured to form at least two welding seams between the sealing body 230 and the inner wall of the container 240 along the axial direction of the container 240, at least one welding seam sealingly connects the container 240 with the first cover, and at least one welding seam sealingly connects the container 240 with the second cover, the method includes the following steps:

s511, the cutting mechanism 40 cuts the container 240 and the sealing body 230 at a cutting position, the cutting position is located between the welding seam for sealing and connecting the container 240 and the first cover body and the welding seam for sealing and connecting the container 240 and the second cover body, and the axial height of the cutting position is located within the axial size range of the first air chamber.

So set up, select cutting position cutting container 240 and seal 230 back in the axial dimensions within range of first air chamber, two accommodation chambers still can be sealed respectively by the seal of cutting, can not cause the gaseous further outside loss that is polluted by the waste material in the container, perhaps the inside gaseous outside loss that is polluted by the waste material of dump bin 250.

The waste packaging method provided by the invention can reduce or eliminate the risk that the waste pollutes the air or harms the human health, and realizes the automation and the unmanned operation of the sealing body 230 for sealing the inner cavity of the container 240; the sealing body 230 is welded in the container 240 by the welding mechanism 30, so that the inner cavity of the container 240 and the external environment are well shielded and isolated, and the sealing safety of waste storage is improved.

The features of the above-described embodiments may be arbitrarily combined, and for the sake of brevity, all possible combinations of the features in the above-described embodiments are not described, but should be construed as being within the scope of the present disclosure as long as there is no contradiction between the combinations of the features.

It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that suitable changes and modifications of the above embodiments are within the scope of the claimed invention as long as they are within the spirit and scope of the present invention.

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